CLARK FORKLIFT E235 EV-1 PMA436 Planned Maintenance and Adjustment Manual – PDF DOWNLOAD
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CLARK FORKLIFT E235 EV-1 PMA436 Planned Maintenance and Adjustment Manual – PDF DOWNLOAD
- Powered industrial trucks may become hazardous if adequate maintenance is not done. Therefore, suitable maintenance facilities, personnel, and procedures must be provided. Maintenance and inspection of all powered industrial trucks should be done in agreement with the recommendations in this manual and the following practices: 1. A scheduled preventive maintenance, lubrication, and inspection program must be followed.
- 2. Only qualified and authorized personnel should be permitted to maintain, repair, adjust, and inspect industrial trucks. 3. Operation to check performance of the truck or attachments must be done in an authorized, safe, clear area. 4. Before Starting To Drive The Truck: 1) Be in operating position. 2) Push clutch (or brake pedal on automatic transmission and electric trucks).
- 3) Put directional control in neutral. 4) Start engine or turn on power. 5) Before operating truck, check functioning of lift and tilt systems, directional and speed controls, steering, warning devices, brakes, and any attachments. 6) Release parking brake. 5. Before Leaving The Truck: 1) Stop truck. 2} Fully lower the load engaging means. 3) Put directional control in neutral.
- 4) Apply the parking brake. 5) Stop the engine or turn off power. 6) Lock the control or ignition circuit. 7) Put blocks at the wheels if truck is on a ramp, or being worked on. 6. Before Working On Truck: 1) Raise wheels free of floor or disconnect power source. 2) Use blocks or other positive truck positioning devices. 3) Put blocks under the load engaging means, innermast(s), or chassis before working under them.
- 7. Before working on engine fuel system of gasoline powered trucks with gravity-feed fuel systems, be sure fuel shutoff valve is closed. 8. Before working on engine fuel system of LP-gas powered trucks, close LP-gas cylinder valve and run engine until there is no more fuel in the system and engine stops running.
Table Of Contents:
CLARK FORKLIFT E235 EV-1 PMA436 Planned Maintenance and Adjustment Manual – PDF DOWNLOAD
LUBRICATION CHARTS & COLD STORAGE LUB. CHARTS
ELECTRIC TRUCK BATTERY SERVICE PROCEDURES
PUMP MOTOR OPERATING SWITCH ADJUST PROCEDURES
SCR CONTROL (ACCELERATOR LINKAGE, IMS & 2MS)
ELECTRIC DRIVE MOTOR (BRAKE) CUT-OFF SWITCH
ELECTRIC DRIVE MOTOR (SEAT BRAKE) CUT-OFF SWITCH
ELECTRIC MOTOR MAINTENANCE and
GEA-7053 COMMUTATOR (MULTI-COLOR) CHECK CHART
ELECTRIC DRIVE MOTOR BRUSH REMOVE/REPLACE
EV-1 COMPONENT IDENTIFICATION
CHECKING EV-1 SCR COMPONENTS
TROUBLE SHOOTING
EV-1 INITIAL ADJUSTMENT PROCEDURES
DRIVE UNIT LUBRICATION
AXLE ENDS – LUBRICATION INSTRUCTIONS
WHEELS & TIRES – SOLID OR CUSHION TIRE & RIM
SERVICE BRAKES-PEDAL FREE TRAVEL-MASTER CYL.
BLEEDING THE BRAKE SYSTEM
SEAT BRAKE & LINKAGE CHECK & ADJUST PROCEDURES
STEER LINKAGE CHECK & ADJUST. PROCEDURES (LOT 4315-4860)
STEER LINKAGE CHECK & ADJUST. PROCEDURES (LOT 5040 & Above)
STEER WHEEL BEARINGS, CLEAN/REPACK/ADJUST
HYDRAULIC SUMP TANK & FILTER SERVICE PROCEDURES
HYDRAULIC SYSTEM PRESSURE CHECKS
TILT CYLINDER DRIFT TEST
TILT CYLINDER CHECK & ADJUST PROCEDURES
4 & 6 ROLLER CARRIAGE CHECK & ADJUSTMENTS
UPRIGHT ROLLER CHECK & ADJUST/STD & HI-LO
UPRIGHT LIFT CHAIN CHECK & ADJUST PROCEDURES
BLEEDING COMPOUND LIFT CYLINDERS
CHECKING UPRIGHT DOWNDRIFT
LIFT CHAIN MAINTENANCE
TSU OPERATION CHECKS & CARRIAGE ADJUSTMENTS
TSU ROLLER ADJUSTMENT PROCEDURES
SUGGESTED EQUIPMENT FOR ELECTRIC TRUCK P.M.
PM-INSPECTION & DRIVERS DAILY INSPECTION FORMS
FIRE EXTINGUISHER RECOMMENDATIONS
LUB. SPECIFICATIONS & RECOMMENDATIONS
LUBRICATION CHART KEY
TRUCK SPECIFICATIONS
DECALS, NAME PLATES/UPRIGHT DECK & SERIAL NOS.
MEASURING VOLTAGES WITH VOLT-OHM METER
MEASURING RESISTANCE WITH VOLT-OHM METER
Please Note:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted