Volkswagen Automatic Transmission 01m Service Manual 1995-96

DESCRIPTION:

TROUBLE SHOOTING SYMPTOM DIAGNOSIS Leak At Torque Converter Check drive plate clearance, torque converter bushing, oil seal or oil pump assembly. Repair as necessary. Transaxle Fluid In Coolant Faulty transaxle oil cooler.Replace transaxle oil cooler and friction plates in transaxle. Clean transaxle. Transaxle & Differential Oils Mixed Replace “O” ring and drive pinion seal on inner bearing support. Gear Selector Hard To Move Check gear selector between shifter and transaxle. Repair as necessary. Check parking lock assembly inside transaxle. Repair as necessary.

No Drive In 1st Gear Check for faulty 1st-3rd apply clutch or reverse brake clutch. No Drive In “D”, “2” Or “3” Check for faulty 1st-3rd apply clutch or one-way clutch. No 2nd Gear In “D”, “2” Or “3” Check for faulty 2nd-4th brake clutch. No 3rd Gear In “D” Or “3” Check for faulty reverse apply clutch. No 4th Gear In “D” Check for faulty 2nd-4th brake clutch. No Reverse Check for faulty reverse apply clutch or reverse brake.

OIL COOLER FLUSHING
1) Remove external oil filter. Remove oil lines and allow fluid to drain. Using pressurized solvent, flush remaining fluid and debris from oil lines and cooler. Repeat flushing if necessary.
2) Use pressurized shop air to remove solvent from oil lines and oil cooler. Install a new external oil filter.

TRANSAXLE COMPONENTS
Following components may be serviced with transaxle in vehicle. For removal and installation procedures.

TRANSAXLE DISASSEMBLY.
* Drive Flanges
* External Oil Filter
* Gear Selector Lever
* Multi function Switch, Speedometer Drive Shaft & Speed Sensor
* Oil Pan & Valve Body Assembly
* Planetary Gear Cover

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