Clark Forklift C30B, C40B, C50B, CLR40B English O-B81 Operator’s Manual
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Clark Forklift C30B, C40B, C50B, CLR40B English O-B81 Operator’s Manual
- Powered industrial trucks may become hazardous if adequate maintenance Is neglected. Therefore, adequate maintenance facilities, personnel and procedures should be provided. Maintenance and inspect ton of a 11 powered i ,:,!us tr ia 1 trucks should be performed in conformance with the recommendation in this manual and the following practices.
- 1. A scheduled preventive maintenance, lubrication, and inspection system should be followed. 2. Only qualified and authorized personnel should be permitted to maintain, repair, adjust, and Inspect industrial trucks. J. Before Leaving The Truck: A. Stop truck. B. Fully lower the load engaging means. C. Place directional controls in neutral. D. Apply the parking brake.
- E. Stop the engine or turn off power. F. Lock the control or ignition circuit. G. Block the wheels if truck is on a ramp, or being worked on. 4. Before Working On Truck: A. R aise wheels free of floor or disconnect power source. B. Use chocks or other positive truck positioning devices. C, Block load engaging means, innermast(s), or chassis before working under them.
- Before working on engine fuel system of gasoline powered trucks with gravity feed fuel systems, be sure fuel shutoff valve is closed. Before working on engine fuel system of LP gas powered trucks, close LP gas cylinder valve and run engine until fuel in system is depleted and engine stops running. Operation to check performance of the truck or attachments should be conducted in an authorized, safe clearance area.
- 5. Before Starting To Operate The Truck; A. Be in operating position. B. Depress clutch (or brake pedal on automatic transmission and electric trucks). C, Place directional controls in neutral. D. Start engine or turn on power. E. Before operating truck, check functioning of lift and tilt systems, directional and speed controls, steering, warning devices, brakes, and any attachment.
- (If used) F. R elease parking brake. – continued – 1023-2 R EV OCT 68 (FR ONT) mm mrmtm INDUSTRIAL TRUCK DIVISION SAFETY INSTRUCTIONS FOR MAINTAINING INDUSTRIAL TRUCKS 6. Avoid fire hazards and have fire protection equipment present. Do not use an open flame to check level, or for leakage, of fuel, electrolyte or coolant. Do not use open pans of fuel or flammable cleaning fluids for cleaning parts. 7. Properly ventilate work area, vent exhaust fumes and keep shop clean and floor dr,y
- . 8. Handle LP gas cy) lnders with care. Do not drop, dent, or damage in any way. 9. Brakes, steering mechanisms, control mechanisms, warning devices, I ights, governors, 1 ift overload devices, guards and safety devices should be Inspected regularly and maintained in a safe operating condition. 10. All parts of lift and tilt mechanisms and frame members should be carefully and regularly inspected and maintained in a safe operating condition.
- 11. Special trucks or devices designed and approved for hazardous area operation should receive special attention to ensure that maintenance preserves the original, approved safe operating features. 12. Fuel systems should be checked for leaks and condition of parts. Extra special consideration should be given In the case of a leak in the fuel system. Action should be taken to prevent the use of the truck until the leak has been corrected.
- 13. All hydraulic systems should be regularly inspected and maintained in conformance with good practice. Tilt cylinders, valves, and other similar parts should be checked to assure that 11drift11 has not developed to the extent that it would create a hazard. 14. Capacity, operation and maintenance instructions plates, tags, or decals should be maintained in legible condition.
- 15. Batteries, motors, controllers, limit switches, protective devices, electrical conductors and connections should be inspected and maintained in conformance with good practice. Special attention should be.paid to the condition of electrical insulation. 16. Industrial trucks should be kept in a clean condition to minimize fire hazards and facilitate detection of loose or defective parts.
- 17. Modifications and additions which affect capacity and safe truck operation should not be performed by the custooier or user without manufacturers prior written approval. Capacity, operation and maintenance instruction plates, tags or decals should be changed accordingly. 18. Care should be taken to assure that all replacement parts ,are interchangeable with the original parts and of a quality equal to that provided in the original equipment.
Table Of Contents:
Clark Forklift C30B, C40B, C50B, CLR40B English O-B81 Operator’s Manual
1000 Hour lubrication & Preventive Maintenance I 11ustration
Engine Tune Up; Air Cleaner, Fuel Pump
Engine Tune Up; Cylinder Head Stud Nuts Intake and Exhaust Manifolds,
Crankcase Ventilation; Intake and Exhaust Valve Clearance adjustments
Engine Tune Up; Intake and Exhaust Valve Clearance adjustments
Engine Tune Up; Compression test, Spark Plugs
Engine Tune Up; Distributor
Engine Tune Up; Tach Dwell Meter
Engine Tune Up; Contact Point Adjustment; Ignition Timing
Engine Tune Up; Vacuum Test and Carburetor adjustment
Engine Tune Up; Governor Adjustment
Starting Motor Inspect
Generator inspect
Wheel Bearings clean and repack; adjust
Axle Ends clean and repack
Bleeding Brake System
Brake Adjus ters
Hand Brake adjustment
Cooling System inspect and clean
Main Hydraulic System Pressure checks
Transmission Pressure checks
Neutral Starting Switch adjustment
Upright Roller lubrication and adjustments
T R 0 U B L E s H O O T I N G G U I D E
Page Des er i et ion
TS 001 Engine
TS 251 Fuel System
TS 321 Cooling System
TS 341 Ignition Sys tan
TS 361 Starter
TS 381 Generator
TS 401 Battery & Horn
TS 483 Drive Axle
TS 521 Steering Axle
TS 541 Brake System
TS 653 Hydraulic Systan
TS 963 Hydratork Drive
(Transmf ss ion)
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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