Clark Forklift C20 25B, C20BP, CS30 English O-160-1 Operator’s Manual
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Clark Forklift C20 25B, C20BP, CS30 English O-160-1 Operator’s Manual
- SAFETY INSTRUCTIONS FOR MAINTAINING INDUSTRIAL TRUCKS Powered industrial trucks may become hazardous if adequate maintenance is neglected. Therefore, adequate maintenance facilities, personnel and procedures should be provided. Maintenance and inspection of all powered industrial trucks should be performed in conformance with the reconrnendation in this manual and the following practices.
- 1. A scheduled preventive maintenance, lubrication, and inspection system should be followed. 2. Only qual lfied and authorized personnel should be permitted to maintain, repair, adjust, and inspect industrial trucks. J. Before Leaving The Truck: A. Stop truck. B. Fully lower the load engaging means. C. Place directional controls in neutral. D. Apply the parking brake. E. Stop the engine or turn off power.
- F. Lock the control or ignition circuit. G. Block the wheels if truck is on a ramp, or being worked on. 4. Before Working On Truck: A. Raise wheels free of floor or disconnect power source. 8. Use chocks or other positive truck positioning devices.
- C. Block load engaging means, innermast(s), or chassis before working under them. Before working on engine fuel system of gasoline powered trucks with gravity feed fuel systems, be sure fuel shutoff valve is closed. Before working on engine fuel system of LP gas powered trucks, close LP gas cyi inder valve and run engine until fuel in system Is depleted and engine stops running.
- Operation to check performance of the truck or attachments should be conducted in an authorized, safe clearance area. S. Before Starting To Operate The Truck: A. Be in operating position. B. Depress clutch (or brake pedal on autanatic transmission and electric trucks).
- C. Place directional controls in neutral. D. Start engine or turn on power. E. Before operating truck, check functioning of I ift and tilt systems, directional and speed controls, steering, warning devices, brakes, and any attachment. (If used) F. Release parking brake. – continued – Copyrightod Material Do not sell or distribute 1023-Z REV OCT 68 (FRONT) INDUSTRIAL TRUCK DIVISION SAFETY INSTRUCTIONS FOR MAINTAINING INDUSTRIAL TRUCKS 6. Avoid fire hazards and have fire protection equipment present.
- Do not use an open flame to check level, or for leakage, of fuel, electrolyte or coolant. Do not use open pans of fuel or flallWllable cleaning fluids for cleaning parts. ]. Properly ventilate work area, vent exhaust fumes and keep shop clean and floor dry. 8. Handle LP gas cylinders with care. Do not drop, dent, or damage in any way. 9. Brakes, steering mechanisms, control mechanisms, warning devices, lights, governors, lift overload devices, guards and safety devices should be inspected regularly and maintained in a safe operating condition
- . 10. All parts of lift and tilt mechanisms and frame members should be carefully and regularly inspected and maintained in a safe operating condition. 11. Special trucks or devices designed and approved for hazardous area operation should receive special attention to ensure that maintenance preserves the original, approved safe operating features. 12. Fuel systems should be checked for leaks and condition of parts. Extra special consideration should be given in the case of a leak in the fuel system. Action should be taken to prevent the use of the truck until the leak has been corrected.
- 13. All hydraulic systems should be regularly inspected and maintained in conformance with good practice. Tilt cylinders, valves, and other similar parts should be checked to assure that “drift” has not developed to the extent that it would create a hazard. 14. Capacity, operation and maintenance instructions plates, tags, or decals should be maintained in legible condition.
- 15. Batteries, motors, controllers, 1 imit switches, protective devices, electrical conductors and connections should be inspected and maintained in conformance with good practice. Special attention should be paid to the condition of electrical insulation. 16. Industrial trucks should be kept in a clean condition to minimize fire hazards and facilitate detection of loose or defective parts.
- 17. Modifications and additions which affect capacity and safe truck operation should not be performed by the customer or user without manufacturers prior written approval. Capacity, operation and maintenance instruction plates, tags or decals should be changed accordingly.
- 18. Care should be taken to assure that all replacement parts are interchangeable with the original parts and of a quality equal to that provided in the original equipment.
Table Of Contents:
Clark Forklift C20 25B, C20BP, CS30 English O-160-1 Operator’s Manual
Description
1000 Hour Lubrication and Preventive Ma intenance lllu:itration
Engine Tune Up; Air Cleaner, Fuel Pump service
Engine Tune Up; Cyl inder Head Stud Nuts, Intake and Exhaust Man ifolds,
Crankcase Ventilation; Intake and Exhaust Valve Clearance adjust
Engine Tune Up; Intake and Exhaust Valve Clearance adjustments
Engine Tune Up; Compression test, Spark Plugs inspect
Engine Tune Up; Distr ibutor
Engine Tune Up; Tach Dwell Meter
Engine Tune Up; Contact Point Adjustment
Ign ition Timing
Engine Tune Up; Vacuum Test and Carburetor adjustment
Engine Tune Up; Governor adjustment
Starting Motor inspect
Generator inspect
Steering Wheel Bearings clean and repack; adjust
Axle Ends clean and repack
Bleeding Brake and inching system
Brake adjustors
Hand Brake adjustment
Cooling System inspect and clean
Main Hydraulic System Pressure checks
Transmission Stall and Pressure checks
Neutral Starting Switch
Upr ight adjustments
TROUBLE SHOOTING GUIDE
Description
Engine
Fuel System
Cooling System
Ignition System
Starter
Generator
Battery & Horn
Drive Axle
Steer ing Axle
Brake System
Hydraulic System
Hydratork Drive (Transmiss ion)
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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