Zetor Tractor Forterra HD 130 Forterra HD 140 Forterra HD 150 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Forterra HD 130 Forterra HD 140 Forterra HD 150 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 206
Downloadable : Yes
File Type : PDF
Size: 18.2 MB
DESCRIPTION:
Zetor Tractor Forterra HD 130 Forterra HD 140 Forterra HD 150 Operator’s Manual – PDF DOWNLOAD
General safety regulations:
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
Starting the engine
The engine cannot be started by driving the tractor downhill.
The engine cannot be started by towing the tractor with another tractor.
Only start the engine from the driver’s seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
The key in the switch box must be in the ‘I’ position.
When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
TABLE OF CONTENTS:
Zetor Tractor Forterra HD 130 Forterra HD 140 Forterra HD 150 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
General safety regulations 13
Proper clothing 13
Starting the engine 14
Driving operation 14
Transportation of persons, operation 14
Fire prevention principles 15
Preventive daily maintenance 15
Driver’s seat 16
Front passenger´s seat notification 17
Protection of cab against aerosols 17
The level of external noise of tractor 18
The level of internal sound of tractor 18
The level of vibrations on driver´s seat 18
Aggregation tractor – machine/trailer 18
Tractors equipped with front end loader 19
Principles for operating tractors equipped with front end loader 20
Zetor tractors used for work in the woods 21
Safety labels 21
Preventive daily service 23
Preventive daily maintenance 23
Fuel system leaks 23
Engine oil level 23
Cooling system 23
Liquid brakes 24
Trailer brakes 24
Hydrostatic steering 24
Air cleaner 24
Cab filtration 25
Hitches 25
Inspection of fouling of coolers 25
After work with front implements and in case of cooler clogging 25
Tyres and wheels 26
Short functional test 26
Acquaintance with tractor 27
Safety cabin 27
Opening the door from the outside 27
Opening the door from the inside 27
Rear window 28
Side window 28
Emergency exits 28
Hinged lid 28
Adjustable screen and cover of the swing lid 29
Shelf 29
Rear view mirrors 29
Internal lighting 30
Aggregation opening 30
Driver´s seat 30
Driver’s seat Sears 31
Passenger´s seat 31
Control panel on the right column of the cabin 32
Control panel on the right rear mudguard 32
Switches located on the control panel 33
Panel of the instrument panel 33
Lights switch 34
Lights switch between the grill and the cabin 34
Switch of warning lights 34
Direction lights, lower beam head lights, head lights and horn switches 34
Switch box 35
Switch box key in the position (0) 35
Switch box key in the position (I) 35
Switch box key in the position (II) 35
Tilting and protrusion of steering wheel 36
Manual throttle 36
Reversing lever 36
Gear shifting lever 36
Gear shifting scheme 37
Pedals 37
Road and reduced speeds shifting lever 37
PTO revolutions preselection lever 37
Manual brake lever and coupling for semi-trailer control lever 38
Battery disconnector 38
Heating control panel, * air-condition 38
Heating valve control (A) 39
Switch air-condition (C) 39
Air circulation in cabin control (D) 39
Proper function of the heating and air-condition system 40
Fast heating of the cabin area 40
Fast cooling of the space of the cabin 40
Operation of heating or air-condition with tractor´s work 40
Immediately after cooling the cabin 41
Air-condition and heating registers (A) 41
Front windshield (B) defrosting 41
*Air filter with active carbon 42
Wiper and washer of the front window 42
Front wiper speed switch 43
Rear window wiper 43
Windshield washer tank 43
Washer nozzle 43
Fuel tank 44
Fuel tank drain plug 44
Urea tank 44
Instrument panel 45
Instrument panel – signal lamps 45
Instrument panel – instruments 46
Instrument panel – buttons 46
Display description 47
Change of the look of display 47
Display – change of display 47
The average speed and the fuel consumption of the tractor 52
Display – resetting data 52
Display – manual brake 53
Display – indicator of service inspection intervals 53
Exceeding the service interval 53
Zeroing (reset) of the indicator of service inspection intervals 54
Error signalling 54
Display – error messages 55
Description of the display of error messages 55
Symbols of tractor nodes 56
Display – service menu 56
Service menu 56
Display – history of defects 57
Display – setting language mutation 57
Display – machined area 58
Machined area menu 58
Machined area width 58
Setting of the user-defined width of aggregation 59
Machined area record 59
Display – setting and calibration 60
Travel speed calibration 61
Setting of steering sensors of the front axle 62
Setting of time 63
System of treatment of exhaust gases – setting 64
Instrument panel – warning 64
Replenish fuel 64
Add urea 65
High temperature of the cooling liquid 65
High air temperature in the engine air intake system 65
High oil temperature in the gearbox 66
Full pushing filter of the gearbox distributor 66
Full pushing filter of the hydraulics 67
System of additional treatment of exhaust gases 69
Conditions for DPF operation 70
Error signalling of DPF system 71
Conditions for SCR system operation 71
Urea (Aqueous Urea Solution AUS 32, DEF) 72
Principles for safe handling of urea (AUS 32, DEF) 72
Error signalling of SCR system 73
Indication of amount of urea in the tank 73
Indication of DPF and SCR errors on the display of the instrument panel 74
Reduction of the engine power and engine revolutions 75
Signalling of whether DPF is full 76
Long-term shutdown of tractor 76
Repairs and maintenance of the system of additional treatment of exhaust gases 76
System of treatment of exhaust gases – setting 77
Automatic regeneration of the diesel particulate filter – DPF Auto 77
Inhibition of regeneration of the diesel particulate filter – DPF Inhibit 78
Driving operation 79
Before you start 79
Non-permitted starting 79
*Coolant heater 79
Starting the engine with the use of coolant heater 80
Starting the engine 80
If you do not succeed in starting the engine 81
Ignition system failure signalization 81
Immediately after start 82
Engine heating 82
Error signalling 82
Indication of the limitation of the engine power and engine revolutions 82
Signalling errors in the system of additional treatment of exhaust gases 83
Diesel particle filter 84
Filter of solid particles – indication of operation and failures of the system 84
Diesel particle filter regeneration 85
Driver´s seat – safety switch 85
Gear shifting 86
Reversing lever 86
Reversing lever position signalization 86
Shifting road and reduced speeds 87
Road and reducing speeds lever position signalization 87
The principles of appropriate use of tractors 87
The description of the system of travel clutches 87
The way of controlling the travel clutch by 87
The differences in ways of controlling the travel clutch by 88
Interrupted sound signal 88
Dead start of the tractor 89
Dead start of tractor in regular operation – automatic dead start function 89
Dead start by means of automatic dead start function 89
Dead start of tractor in regular operation – clutch pedal 89
Dead start – using the clutch pedal 89
Change the direction of drive 90
Change the direction of drive by means of reversing lever 90
Change the direction of drive – using the clutch pedal 91
Gear shifting 91
Gear shifting – Using the clutch pedal 91
Gear shifting – using the clutch control button on the head of gear shifting lever 91
Blocking the automatic dead start function 91
Three-gear torque multiplier 91
Signalization of multiplier function 92
Increasing, decreasing the travel speed by two gears 92
Multiplier preselection switch 92
Multiplier pre-selection signalization 92
Automatic multiplier shifting 93
Front drive axle control 94
Driving with engaged front axle drive 94
Manual Front drive axle control 94
Automatic front drive axle control 95
Axle lock control of rear and front axle 96
Automatic axle lock control of rear and front axle 97
Suspension front drive axle 97
Front drive axle suspension mode setting 98
Height adjustment of the front part of the tractor 98
Manual brake – signalization 99
Driving up the slope 99
Driving down the slope 100
Foot brakes 100
Air brakes of trailers and articulated trailers 100
Warning signalization of air pressured drop 100
One-hose and two-hose brakes 101
One-hose brakes 101
Two-hose brakes 101
Hydraulic brakes of trailers 102
Connecting and disconnecting quick couplings of trailer hydraulic brakes 102
Stopping the tractor – manual brake 103
Stopping the engine 103
Leaving the tractor 103
Warning signalization of hydrostatic steering failure 104
Important warnings 104
Running in the tractor 105
General principles of new tractor run-in in first 100 hours of operation 105
In first 10 hours of operation 105
From 100 hours of operation 105
Transport use 107
Front hook 107
Height adjustment and disassembly of the CBM stage hitch 107
Automatic mouth of the CBM stage hitch 108
Swing drawbar 108
Modular system of hitches for trailers and semi-trailers 108
Swinging draw-bar console module 108
Swinging draw-bar console with a fixed pin module 109
Console with a ø 80 ball module 109
Hitch for a single-axle CBM semi-trailer 109
Uncoupling of a single-axle trailer 109
Coupling of a single-axle trailer 110
Maximum permissible vertical static load of hitches for trailers and semi-trailers 110
Drive of farming machines 113
Work with PTO shaft 113
Controlling the front and rear PTO shaft 113
Rear PTO shaft revolutions preselection lever 114
Standard and economical independent revolutions of rear PTO shaft 114
Dependent and independent rear PTO shaft revolutions 115
Facilitating connection of joint shaft of an aggregated machine to the tractor 115
Selection switch of rear PTO clutch revolutions (P T O ) 116
Replaceable end points of rear PTO shaft 116
Rear PTO switch 117
Engaging rear PTO shaft – Independent revolutions 117
Engagement of rear PTO shaft – dependent revolutions 118
Automatic disengagement of PTO clutch 118
Setting automatic disengagement of PTO shaft clutch – display description 119
Automatic disengagement of PTO shaft clutch – return to basic setting 119
Setting automatic disengagement of PTO shaft clutch 120
Work with automatic disengagement of PTO shaft clutch 120
Front PTO shaft 120
Front PTO shaft control 121
Maximum transferred output 121
Drive of machines with greater inertia masses 122
Hydraulic system 123
Hydraulic system 123
Indication of low oil temperature 123
Control elements placement 123
Outer hydraulic circuit 124
Connecting and disconnecting quick-couplers 124
Quick-couplings with drip collection 125
Amount of oil taken from outer hydraulic drives 125
External hydraulic circuit controls 125
Controls of external hydraulic circuit description 126
External hydraulic circuit controls activation 126
External hydraulic circuit controls function 127
Setting oil flow through quick couplers 127
External hydraulic circuits control by means of a joystick 128
External hydraulic circuit front outlets and front three-point hitch 128
Front outlets of external hydraulic circuit – standard version of the tractor 129
Front outlets of external hydraulic circuit – tractor with auxiliary switchboard for front hydraulic circuits 129
Connecting machines and tools to external hydraulic circuit 130
Electro-hydraulic system 131
Control element functions 131
Equipment ‘OFF’ 131
Blocking cancellation 132
Quick sinking 132
Transport of implements 133
Stop position 133
Vibration compensator (damper) 133
Limitation of the upper position of the three-point hitch 134
Lowering speed 134
Free position 134
Setting the control of three-point hitch 134
Manual setting of control of three-point hitch 135
Automatic control of three-point hitch 135
Using the rear control 136
External control buttons of the electro-hydraulic system 136
Indication of EHR-B errors 137
Description of signals of EHR-B electro-hydraulic system errors 137
Description of minor errors of the EHR-B electro-hydraulic system 138
Hitches 139
Rear three-point hitch 139
Safety principles of working with the three-point hitch 140
Height adjustment of the lifting draw-bars 140
Fixed and free position of the lower hydraulic draw-bars 140
Limiting draw-bars 140
Automatic limiting draw-bars 141
*Lower draw-bars with CBM hooks 141
Securing the lower draw-bars with CBM hooks 141
Upper draw-bar 142
*Front three-point hitch 142
Adjusting the lowering rate of the front three-point hitch 142
Front three-point hitch – standard version of the tractor 143
Controlling front three-point hitch mode – tractor version with auxiliary switchboard
for front hydraulic circuits 144
Hydraulic lock of the front three-point hitch 144
Working and transport position of the front three-point hitch 145
Driving with agricultural machines attached to the front three-point hitch 145
Wheel track change 147
Front wheels track of front drive axle in tractors equipped with non-removable discs 147
Toe-in of the wheels of the front driving axle 147
Adjustment of toe-in of the wheels of the front driving axle 148
CONTENS
7
Front drive axle fenders 148
Setting wheel stops with front drive axle 149
The gauges of the tractor rear wheels equipped with solid discs 149
Ballast weights 151
*Rear wheel weights 151
Bottom weights 151
*Front weights 151
*Weight of the front three-point hitch 152
Valve for filling tyre tubes with liquid 152
Procedure of filling the tyres with liquid 152
Procedure of draining liquid from the tyres 153
Wedging the front wheels 153
Antifreeze solution for tyre filling 154
Electric installation 155
Basic service information 155
Accumulator battery 155
Battery disconnector 156
Accumulator battery maintenance 156
Alternator 157
Alternator maintenance 157
Electric installation overload 157
Fuse panel 158
Placement of fuses in fuse box 158
The glow fuse 158
Checking the adjustment of the front grill headlights 160
Adjusting the front grill headlights 160
Checking the adjustment of the cab roof headlights 161
List of lamps 161
Tractor maintenance 163
Steps performed daily before the start of work 163
Steps performed every 50 hours of work 163
Steps performed every 100 hours of work 163
Steps performed every 500 hours of work 163
Steps performed outside the interval of 500 hours of work 164
Monthly performed actions 164
Filling and filter replacement 165
Used operation liquids and filling – quantities 166
ZETOR service fillings 166
Motor oils 166
Oil in the gearbox and final drivehousing 166
Oil for the front driving axle 166
Oil for the hydrostatic steering of the tractors 166
Specification of oils for Zetor engines equipped by diesel particle filter 166
Specification of the oil for the gearbox housing and the final drive housing 166
Specification of oil for the front driving axle 167
Specification of oil for the tractor hydrostatic control system 167
Other recommended service fillings tested on Zetor tractors 167
Oils for Zetor engines which are equipped with diesel particle filter 167
Oil to gear systems of tractors 167
Oil for the hydrostatic steering of the tractors 167
Front PTO oil 168
Oil for the front driving axle 168
Plastic lubricant for the tractor 169
Hydraulic brake liquid for the tractors 169
Liquid for the cooling system of the tractors 169
Fuel for Zetor engines which are equipped with diesel paricle filter 169
Urea (urea solution AUS 32) 170
Tractor greasing scheme 170
Safety instructions for lubrication of the tractor 170
Solid front drive axle 170
Suspension front drive axle 171
Hitch for a single-axle semi-trailer 171
Front three-point hitch 172
CONTENS
8
Three-point hitch 172
Hitch mouth for a trailer 172
Technical maintenance of the tractors after a general overhaul of the main groups 172
Maintenance instructions 173
Opening the hood 173
Checking the oil level in the engine 173
Draining oil from the engine 173
Filling the engine with oil 174
Replacing the fuel filter element 174
Bleeding the fuel system 174
Dry air cleaner maintenance instructions 175
Recovery of the mainair cleaner element 175
Replacing the safety element of the air cleaner 175
Reassembly of the air cleaner elements 176
Hydrostatic steering oil tank 176
Replacing the filtration element of the hydrostatic steering 176
Bleeding the hydraulic circuit of the hydrostatic steering 177
Replacing the hydrostatic steering hoses 178
Replacing coolant 178
Checking the oil in gearbox 179
Check and replacement of oil in gear box 179
Draining and checking holes 179
After draining oil 179
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 179
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard 180
Filling, controlling and draining hole of oil of front drive axle 180
Filling, controlling and draining hole of oil of front wheels reducers 180
Front PTO 180
Brake fluid replacement 181
Carbon filter installation instructions 181
Cleaning the heating filters 181
Air filter with active carbon 182
Air-conditioning maintenance 182
Draining condensate from the air reservoir 183
Checking the air systems for leaks 183
Working pressure of air brakes 183
Maintenance and treatment of tyres 184
Recommended inflation values of the front wheel tyres 184
Tyres for driving wheels 185
Storing the tractor 185
Diesel particle filter maintenance 186
Replacement of carter exhaust oil separator filter element 186
Adjustment 187
Flat belt drive tension of accessories 187
Adjusting the play of the brake pedals 187
Bleeding the brake system of the tractor 187
Bleeding the rear brake system 188
Foot brake check 188
Foot brake adjustment 189
Parking brake adjustment 189
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer 189
Adjusting the bowden cable 190
Main technical parameters 191
Main tractor’s parameters (mm) 191
Technical data of engines 192
Permitted maximum load of front axle (kg) 193
Permitted maximum load of rear axle (kg) 193
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 193
Manoeuvrability condition 193
Front tires steerability 194
Change of the load-bearing capacity of the front tyres (%) 194
Bearing capacity of rear tires 195
Change of the load capacity of the rear tyres (%) 195
Performance on rear PTO shaft 195
Lifting force of the three-point hitch 195
Tensile force 196
Speed of tractor with engine revolutions of 2 200 rpm and parameter of rear wheels (km/h) 196
Dependent PTO shaft revolutions with nominal engine revolutions 197
Independent rear pto shaft revolutions 198
Speed of the Zuidberg front PTO 198
Clearance-circle and turning circle diameter 198
Index 199
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