Zetor Tractor Proxima CL 80 Proxima CL90 Proxima CL 100 Proxima CL 110 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Proxima CL 80 Proxima CL90 Proxima CL 100 Proxima CL 110 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 188
Downloadable : Yes
File Type : PDF
Size:15.1 MB
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Zetor Tractor Proxima CL 80 Proxima CL90 Proxima CL 100 Proxima CL 110 Operator’s Manual – PDF DOWNLOAD
ZETOR
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully. In the Manual you will find a lot of new information and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work. If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will become your reliable and long-term friend. The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
TABLE OF CONTENTS:
Zetor Tractor Proxima CL 80 Proxima CL90 Proxima CL 100 Proxima CL 110 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
General safety regulations 14
Proper clothing 14
Starting the engine 14
Driving operation 14
Risk of the tractor overturning 15
Transportation of persons, operation 15
Fire prevention principles 16
Preventive daily maintenance 16
Driver’s seat 17
Front passenger´s seat notification 17
Protection of cab against aerosols 17
Level of external and internal noise 18
The level of vibrations on driver´s seat 18
Aggregation tractor – machine/trailer 19
Tractors equipped with front end loader 19
Principles for operating tractors equipped with front end loader 20
Zetor tractors used for work in the woods 21
Safety labels 21
Preventive daily service 23
Preventive daily maintenance 23
Fuel system leaks 23
Engine oil level 23
Cooling system 23
Windshield washer tank 24
Washer nozzle 24
The liquid reservoir for control of the clutch 24
Trailer brakes 25
Hydrostatic steering 25
Air cleaner 25
Cab filtration 25
Hitches 26
Inspection of fouling of coolers 26
After work with front implements and in case of cooler clogging 26
Tyres and wheels 26
Short functional test 27
Acquaintance with tractor 29
Safety cab 29
Opening doors from the outside 29
Opening the door from the inside 29
Rear window 30
Side window 30
Emergency exits 30
Sun screen 30
Shelf 31
Tools box 31
Right rear panel 31
Internal lighting 31
Rear view mirrors 32
Aggregation opening 32
Passenger´s seat 32
Driver’s seat Sears 33
Tilt steering wheel 34
Tilting and protrusion of steering wheel 34
Heating control panel, * air-condition 34
Heating valve control (A) 35
Switch air-condition (C) 35
Air circulation in cabin control (D) 35
Proper function of the heating and air-condition system 36
Fast heating of the cabin area 35
Fast cooling of the space of the cabin 35
Immediately after cooling the cabin 35
CONTENTS
3
Operation of heating or air-condition with tractor´s work 37
Air-condition and heating registers (A) 37
Front windshield (B) defrosting 38
*Air filter with active carbon 38
Control panel on right cab pillar 39
Wiper and washer of the front window 39
Front wiper speed switch 39
Rear window wiper 39
Panel of the instrument panel 40
Lights switch 41
Switch of warning lights 41
Lights switch between the grill and the cabin 41
Direction lights, lower beam head lights, head lights and horn switches 41
Switch box 42
Switch box key in the position (0) 42
Switch box key in the position (I) 42
Switch box key in the position (II) 42
Manual throttle 43
Pedals and levers 43
Gear shifting lever 43
Gear shifting scheme 43
Reversing lever 44
Gear shift lever of the reductor of crawling speeds 44
Road and reduced speeds shifting lever 44
PTO selection control lever 45
PTO speed control lever 45
Lever of hand brake and hitch for single-axle trailer 45
Battery disconnector 46
Fuel tank 46
Fuel tank drain plug 46
Instrument panel 47
Instrument panel – signal lamps 47
Instrument panel – instruments 48
Instrument panel – buttons 48
Display description 49
Display – change of display 50
Display – display of air pressure in the air-pressure system of the tractor 51
Display – warning of low air pressure in the air-pressure system of the tractor 52
Display – resetting data 52
Display – manual brake 52
Display – service menu 53
Service menu 53
Display – indicator of service inspection intervals 53
Exceeding the service interval 53
Zeroing (reset) of the indicator of service inspection intervals 54
Error signalling 54
Display – error messages 55
Description of the display of error messages 55
Symbols of tractor nodes 55
Display – history of defects 56
Display – setting language mutation 56
Display – backlight of display 57
Display – setting of day and night backlight of the display 57
Display – setting the automatic mode of the display backlight 58
Display – setting and calibration 59
Travel speed calibration 60
Instrument panel – warning 61
Replenish fuel 61
High temperature of the cooling liquid 61
Full pushing filter of the hydraulics 62
Signalling of driver’s seat 62
Operation 63
Starting the engine 63
CONTENTS
4
Non-permitted starting 64
If you do not succeed in starting the engine 64
Ignition system failure signalization 64
*Coolant heater 64
Starting the engine while using coolant heater 65
Immediately after start 65
Engine heating 65
Error signalling 66
Drive away 66
Diesel particle filter 67
Diesel particle filter – system failures signalization 67
Diesel particle filter failure codes 68
Diesel particle filter regeneration 68
Shifting road and reduced speeds 69
Gear shifting 69
Reversing lever 69
Gear shift lever of the reductor of crawling speeds 69
Gear shifting from lower to higher gears 70
Gear shifting from higher to lower gears 70
Travelling up the slope 70
Travelling down the slope 70
Differential lock 71
Control of front driving axle 71
Driving with engaged front driving axle 72
Manual brake – signalization 72
Foot brakes 72
Emergency braking 73
Brakes of trailers and semi-trailers 73
Connection of the ABS system of the trailer or semi-trailer 73
The button for temporary deactivation of brakes of the trailer or semi-trailer 74
Warning indication of air pressure drop 74
Air brakes of trailers and semi-trailers 75
One-hose and two-hose brakes 75
One-hose brakes 75
Two-hose brakes 75
Hydraulic brakes of trailers 76
Connecting and disconnecting quick couplings of trailer hydraulic brakes 76
The socket for connection of the electrical installation of the trailer or semi-trailer 76
Stopping the tractor – manual brake 76
Stopping the engine 77
Leaving the tractor 77
Warning signalization of hydrostatic steering failure 77
Important warnings 78
Running-in the tractor 79
General principles of new tractor run-in in first 100 hours of operation 79
In first 10 hours of operation 79
From 100 hours of operation 79
Transport use 81
Front hitch 81
Multistage adjustable suspension 81
Height adjustment and disassembly of the CBM stage hitch 82
Automatic mouth of the CBM stage hitch 82
Modular system of hitches for trailers and semi-trailers 83
Swinging draw-bar console module 83
Swinging draw-bar console with a fixed pin module 83
Console with a ø 80 ball module 83
Towing bar 84
Hitch for a single-axle CBM semi-trailer 84
Coupling of a single-axle trailer 84
Uncoupling of a single-axle trailer 84
Hook of the mounting for a single-axle trailer 85
Coupling with a trailer or semi-trailer 85
Maximum permissible vertical static load of hitches for trailers and semi-trailers 86
CONTENTS
5
PTO drive of agricultural machines 87
Work with PTO shaft 87
The gear shift lever of dependent and independent revolutions – low air pressure
in the air-pressure system of the tractor 87
Rear PTO shaft – warning 88
Setting of the display of the rear PTO shaft speed 88
Display of revolutions of PTO shafts 89
Replaceable end points of rear PTO shaft 89
Control elements of PTO shafts 89
The rear PTO shaft – the gear shift lever of dependent and independent revolutions 89
The rear PTO shaft – the gear shift lever of revolutions of the PTO shaft 90
The buttons for activation of PTO shafts 90
Working modes of PTO shafts 90
Activation of the rear PTO shaft – independent revolutions – common working mode 91
Activation of the rear PTO shaft – independent revolutions – stationary working mode 92
Deactivation of the rear PTO shaft – independent revolutions 93
Activation of the rear PTO shaft – dependent revolutions – common working mode 94
Activation of the rear PTO shaft – dependent revolutions – stationary working mode 95
Front PTO shaft 96
Activation of the front PTO shaft – common working mode 96
Activation of the front PTO shaft – stationary working mode 97
Deactivation of the front PTO shaft 97
Maximum transferred output 98
Drive of machines with greater inertia masses 98
Hydraulic system 99
Hydraulic system 99
Three-point hitch lowering speed control 99
Ways to regulate inner hydraulic circuit 99
Controlling the inner hydraulic circuit 100
Free (floating) position 100
Adjustable stop 100
Hydraulic system sensitivity control 101
Position regulation of the lifting of the rear three-point hitch 101
Power regulation of the lifting of the rear three-point hitch 102
Mixed regulation of lifting the rear three-point hitch 102
Exterior rear hydraulic arms controls 103
Outer hydraulic circuit 103
Locking control levers 104
Different functions of outer hydraulic circuit control levers 105
Different functions of outer hydraulic circuit control levers- one section distributor 106
Control of the front 3-point hitch 107
Front outlets of the external hydraulic circuit 108
Control of the external hydraulic circuit front outlets 108
Quick-couplings with drip collection 108
Connecting and disconnecting quick-couplers 108
Amount of oil taken from outer hydraulic drives 109
Connecting machines and tools to External hydraulic circuit 110
Hitches 111
Rear three-point hitch 111
Safety principles of working with the three-point hitch 112
Height adjustment of the lifting draw-bars 112
Fixed and free position of the lower hydraulic draw-bars 112
Limiting draw-bars 112
Upper pull rod 113
Selection of holes in the bracket 113
*Lower draw bar with slipping out end pieces 114
*Lower draw bar with CBM hooks 114
Securing lower draw bars with CBM hooks 114
*Front three-point hitch 114
Controlling front three-point hitch 115
Adjusting the lowering rate of the front three-point hitch 115
Hydraulic lock of the front three-point hitch 115
Working and transport position of the front three-point hitch 116
CONTENTS
6
Driving with agricultural machines attached to the front three-point hitch 116
Wheel tread change 117
Change of front wheels track with front drive axle 117
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 117
Possible adjustable tracks of the front wheels of the front driving axle of the tractors 117
Front wheels track of front drive axle in tractors equipped with non-removable discs 118
Front wheels toe-in 118
Adjustment of toe-in of the wheels of the front driving axle 119
Setting wheel stops with front drive axle 119
Front drive axle fenders 120
Rear wheels wheel track 120
Gauges of the tractor rear wheels equipped with screwed footer discs 120
Rear wheel track change 121
The gauges of the tractor rear wheels equipped with solid discs 121
Additional weights 123
Weights in front of the bonnet mask 123
Weights of the front three-point hitch 123
Weights of rear wheels 123
Valve for filling tyre tubes with liquid 124
Chocking of front wheels 124
Procedure of filling the tyres with liquid 124
Procedure of draining liquid from the tyres 125
Antifreeze solution for tyre filling 125
Electrical installation 127
Basic service information 127
Accumulator battery 127
Battery disconnector 128
Accumulator battery maintenance 129
Alternator 129
Alternator maintenance 130
Electric installation overload 130
Fuse panels 131
Checking the adjustment of the front grill headlights 134
Adjusting the front grill headlights 135
List of lamps 135
Tractor maintenance 137
Service inspections 137
Steps performed daily before the start of work 137
Steps performed every 50 hours of work 137
Steps performed every 100 hours of work 137
Steps performed every 500 hours of work 137
Steps performed outside the interval of 500 hours of work 138
Monthly performed actions 138
Filling and filter replacement 139
Fuels, coolants and lubricants used – amounts 140
ZETOR service fillings 140
Motor oils 140
Oil to gear systems of tractors 140
Oil for the front driving axle 140
Oil for the hydrostatic steering of the tractors 140
Specification of oils for Zetor engines equipped by diesel particle filter 140
Specification of the oil for the gearbox housing and the final drive housing 140
Specification of the oil for the portals 141
Specification of oil for the front driving axle 141
Specification of oil for the tractor hydrostatic control system 141
Other recommended service fillings tested on Zetor tractors 141
Oils for Zetor engines which are equipped with diesel particle filter 141
Oil in the gearbox and final drivehousing 142
Oil in the rear axle gantries 142
Oil for the front driving axle 142
Oil for the hydrostatic steering of the tractors 143
Front PTO oil 143
Plastic lubricant for the tractor 143
CONTENTS
7
Liquid for the cooling system of the tractors 144
Liquid for control of the travel clutch 144
Fuel for Zetor engines which are equipped with diesel paricle filter 144
Tractor greasing plan 144
Safety instructions for lubrication of the tractor 144
Solid front drive axle 144
Hitch for a single-axle semi-trailer 145
Front three-point hitch 145
Three-point hitch 145
Hitch mouth for a trailer 145
Upper linkage bracket 146
Pin of coupling switching off 146
Reversion lever pin 146
Technical maintenance of the tractors after a general overhaul of the main groups 146
Maintenance instructions 147
Front bonnet opening 147
Checking oil levels in engine 147
Draining oil from engine 147
Replacing full-continuous motor oil filter 148
Pouring oil to engine 148
Fuel filter element replacement 148
Fuel system venting 149
Maintenance instruction of dry air filter 149
Air cleaner disassembly 149
Main air filter element regeneration 150
Replacing dry filter locking element 150
Back assembly of air filter elements 150
Checking amount of oil in hydrostatic steering tank 150
Replacing oil and hydrostatic steering filter element 151
Venting hydraulic circuit of hydrostatic steering 152
Replacing the hoses of hydrostatic steering 152
Replacing coolant 153
Check and replacement of oil in gearbox, axle drive and rear axle portals 153
Drainage and inspection holes 154
Oil replacement in gear system 154
Changing suction filter 155
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 155
Replacement of oil filter element of pushing filter of the brake system 155
Front PTO 156
Filling, controlling and draining hole of oil of front drive axle 156
Filling, controlling and draining hole of oil of front wheels reducers 156
Brake fluid replacement 156
Cleaning the heating filters 157
Air filter with active carbon 157
Carbon filter installation instructions 157
Air-conditioning maintenance 158
Draining condensate from the air reservoir 158
Checking the air systems for leaks 159
Working pressure of air brakes 159
Maintenance and treatment of tyres 159
Tractor shutdown and recommended points for tractor lifting 160
Diesel particle filter maintenance 160
Adjustment 161
Cogged belt tension 161
Bleeding of tractor brake system 161
Check and adjustment of service and parking brakes 161
Service brake adjustment 162
Parking brake adjustment 162
Bleeding of hydraulic clutch circuit 163
Adjustment of the pneumatic control of the PTO shaft clutch 163
Engine travel clutch adjustment 164
Adjustment of hitch for single-axle trailers 164
Adjustment of bowden cable 164
CONTENTS
8
Main technical parameters 165
Main dimensions of tractor (mm) 165
Technical data of engines 166
Max permitted loading of the front axle tractors with front drive (kg) 167
Max allowed load of rear axle (kg) 167
Max allowed weight of set ‘tractor + hitched implement’ (kg) 167
Condition of steeringability 167
Loading capacity of front tires 168
Loading capacity of rear tires 169
Change of load capacity of front tires % 169
Change of load capacity of rear tires % 169
Permitted combinations of wheels for tractors 170
Lifting force of the three-point hitch 171
Power 171
Tensile force 171
Tractor travel speed (km/h) 172
Tractor equipped with synchronized transmission and reversor – speed 30 km h-1 172
Tractor equipped with synchronized transmission and reversor – speed 40 km h-1 173
Tractor equipped with reductor for creeping gears – speed 30 km h-1 174
Tractor equipped with reductor for creeping gears – speed 40 km h-1 175
Rear independent PTO shaft rotation 176
Front PTO shaft 176
Contour and tread turning diameters tractors with front drive 176
Calculation of tractor load limit 177
Index 181
CONTENTS
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