Zetor Tractor Proxima CL 100 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Zetor Tractor Proxima CL 100 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 206
Downloadable : Yes
File Type : PDF
Size:16.6 MB
DESCRIPTION:
Zetor Tractor Proxima CL 100 Operator’s Manual – PDF DOWNLOAD
ZETOR
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully. In the Manual you will find a lot of new information and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work. If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will become your reliable and long-term friend. The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
TABLE OF CONTENTS:
Zetor Tractor Proxima CL 100 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
General safety regulations 13
Proper clothing 13
Starting the engine 14
Driving operation 14
Risk of the tractor overturning 15
Transportation of persons, operation 15
Fire prevention principles 16
Preventive daily maintenance 17
Driver’s seat 18
Front passenger´s seat notification 18
Protection of cab against aerosols 19
Level of external and internal noise 19
The level of vibrations on driver´s seat 19
Aggregation tractor – machine/trailer 20
Tractors equipped with front end loader 20
Principles for operating tractors equipped with front end loader 21
Zetor tractors used for work in the woods 22
Safety labels 22
Preventive daily service 23
Preventive daily maintenance 23
Fuel system leaks 23
Engine oil level 23
Cooling system 23
The liquid reservoir for control of the clutch 24
Trailer brakes 24
Hydrostatic steering 24
Cab filtration 25
Hitches 25
Inspection of fouling of coolers 25
After work with front implements and in case of cooler clogging 25
Tyres and wheels 26
Short functional test 26
Acquaintance with tractor 27
Safety cab 27
Opening doors from the outside 27
Opening the door from the inside 27
Rear window 28
Side window 28
Emergency exits 28
Sun screen 28
Shelf 29
Tools box 29
Right rear panel 29
Internal lighting 30
Rear view mirrors 30
Aggregation opening 30
Passenger´s seat 31
Driver’s seat Sears 31
Tilt steering wheel 32
Tilting and protrusion of steering wheel 32
Heating control panel, * air-condition 33
Heating valve control (A) 33
Switch air-condition (C) 33
Air circulation in cabin control (D) 34
Proper function of the heating and air-condition system 34
Fast heating of the cabin area 34
Fast cooling of the space of the cabin 34
Operation of heating or air-condition with tractor´s work 35
Immediately after cooling the cabin 35
Air-condition and heating registers (A) 35
Front windshield (B) defrosting 36
CONTENTS
3
*Air filter with active carbon 36
Control panel on right cab pillar 37
Wiper and washer of the front window 37
Front wiper speed switch 37
Rear window wiper 38
Washer nozzle 38
Windshield washer tank 38
Panel of the instrument panel 39
Lights switch 40
Switch of warning lights 40
Lights switch between the grill and the cabin 40
Direction lights, lower beam head lights, head lights and horn switches 40
Switch box 41
Switch box key in the position (0) 41
Switch box key in the position (I) 41
Switch box key in the position (II) 41
Manual throttle 42
Pedals and levers 42
Gear shifting lever 42
Gear shifting scheme 42
Reversing lever 43
Gear shift lever of the reductor of crawling speeds 43
Road and reduced speeds shifting lever 43
PTO selection control lever 44
PTO speed control lever 44
Lever of hand brake and hitch for single-axle trailer 44
Battery disconnector 45
Fuel tank 45
Fuel tank drain plug 45
Urea tank 46
Instrument panel 47
Instrument panel – signal lamps 47
Instrument panel – instruments 48
Instrument panel – buttons 48
Display description 49
Display – change of display 49
Display – display of air pressure in the air-pressure system of the tractor 52
Display – warning of low air pressure in the air-pressure system of the tractor 52
Display – resetting data 53
Display – manual brake 53
Display – service menu 53
Service menu 53
Display – indicator of service inspection intervals 54
Exceeding the service interval 54
Zeroing (reset) of the indicator of service inspection intervals 54
Error signalling 55
Display – error messages 55
Description of the display of error messages 56
Symbols of tractor nodes 56
Display – history of defects 56
Display – setting language mutation 57
Display – backlight of display 57
Display – setting of day and night backlight of the display 58
Display – setting the automatic mode of the display backlight 59
Display – setting and calibration 60
Travel speed calibration 61
System of treatment of exhaust gases – setting 62
Instrument panel – warning 62
Replenish fuel 62
Add urea 62
High temperature of the cooling liquid 63
Full pushing filter of the hydraulics 63
Signalling of driver’s seat 64
CONTENTS
4
System of additional treatment of exhaust gases 65
Conditions for DPF operation 66
Error signalling of DPF system 67
Conditions for SCR system operation 67
Urea (Aqueous Urea Solution AUS 32, DEF) 68
Principles for safe handling of urea (AUS 32, DEF) 68
Error signalling of SCR system 69
Indication of DPF and SCR errors on the display of the instrument panel 69
Indication of amount of urea in the tank 70
Reduction of the engine power and engine revolutions 71
Signalling of whether DPF is full 72
Long-term shutdown of tractor 72
Repairs and maintenance of the system of additional treatment of exhaust gases 72
System of treatment of exhaust gases – setting 73
Automatic regeneration of the diesel particulate filter – REGEN AUTO 73
Inhibition of regeneration of the diesel particulate filter – REGEN INHIBIT 74
Operation 75
Starting the engine 75
Non-permitted starting 75
If you do not succeed in starting the engine 76
Ignition system failure signalization 76
*Coolant heater 76
Starting the engine while using coolant heater 77
Immediately after start 77
Engine heating 77
Error signalling 78
Indication of the limitation of the engine power and engine revolutions 78
Signalling errors in the system of additional treatment of exhaust gases 79
Diesel particle filter 79
Filter of solid particles – indication of operation and failures of the system 80
Diesel particle filter regeneration 81
Drive away 82
Shifting road and reduced speeds 83
Gear shifting 83
Reversing lever 83
Gear shift lever of the reductor of crawling speeds 83
Gear shifting from lower to higher gears 84
Gear shifting from higher to lower gears 84
Travelling up the slope 84
Travelling down the slope 84
Differential lock 85
Control of front driving axle 85
Driving with engaged front driving axle 86
Manual brake – signalization 86
Foot brakes 87
Emergency braking 87
Brakes of trailers and semi-trailers 87
Connection of the ABS system of the trailer or semi-trailer 87
The button for temporary deactivation of brakes of the trailer or semi-trailer 88
Warning indication of air pressure drop 88
Air brakes of trailers and semi-trailers 89
One-hose and two-hose brakes 89
One-hose brakes 89
Two-hose brakes 89
Hydraulic brakes of trailers 90
Connecting and disconnecting quick couplings of trailer hydraulic brakes 90
The socket for connection of the electrical installation of the trailer or semi-trailer 90
Stopping the tractor – manual brake 91
Stopping the engine 91
Leaving the tractor 91
Warning signalization of hydrostatic steering failure 92
Important warnings 92
Limiting travel speed 92
CONTENTS
5
Running-in the tractor 93
General principles of new tractor run-in in first 100 hours of operation 93
In first 10 hours of operation 93
From 100 hours of operation 93
Transport use 95
Front hook 95
Multistage adjustable suspension 95
Height adjustment and disassembly of the CBM stage hitch 96
Automatic mouth of the CBM stage hitch 96
Modular system of hitches for trailers and semi-trailers 97
Swinging draw-bar console module 97
Swinging draw-bar console with a fixed pin module 97
Console with a ø 80 ball module 97
Towing bar 98
Hitch for a single-axle CBM semi-trailer 98
Coupling of a single-axle trailer 98
Uncoupling of a single-axle trailer 98
Hook of the mounting for a single-axle trailer 99
Coupling with a trailer or semi-trailer 99
Maximum permissible vertical static load of hitches for trailers and semi-trailers 100
Pto drive of agricultural machines 101
Work with PTO shaft 101
The gear shift lever of dependent and independent revolutions – low air pressure in the air-pressure system
of the tractor 101
Rear PTO shaft – warning 102
Setting of the display of the rear PTO shaft speed 102
Display of revolutions of PTO shafts 103
Replaceable end points of rear PTO shaft 103
Control elements of PTO shafts 103
The rear PTO shaft – the gear shift lever of dependent and independent revolutions 103
The rear PTO shaft – the gear shift lever of revolutions of the PTO shaft 104
The buttons for activation of PTO shafts 104
Working modes of PTO shafts 104
Activation of the rear PTO shaft – independent revolutions – common working mode 105
Activation of the rear PTO shaft – independent revolutions – stationary working mode 106
Deactivation of the rear PTO shaft – independent revolutions 107
Activation of the rear PTO shaft – dependent revolutions – common working mode 108
Activation of the rear PTO shaft – dependent revolutions – stationary working mode 109
Front PTO shaft 110
Activation of the front PTO shaft – common working mode 110
Activation of the front PTO shaft – stationary working mode 111
Deactivation of the front PTO shaft 111
Maximum transferred output 112
Drive of machines with greater inertia masses 112
Hydraulic system 113
Hydraulic system 113
Three-point hitch lowering speed control 113
Ways to regulate inner hydraulic circuit 113
Controlling the inner hydraulic circuit 114
Free (floating) position 114
Adjustable stop 114
Hydraulic system sensitivity control 115
Position regulation of the lifting of the rear three-point hitch 115
Power regulation of the lifting of the rear three-point hitch 116
Mixed regulation of lifting the rear three-point hitch 116
Exterior rear hydraulic arms controls 117
Outer hydraulic circuit 117
Locking control levers 118
Different functions of outer hydraulic circuit control levers 119
Different functions of outer hydraulic circuit control levers- one section distributor 120
Control of the front 3-point hitch 121
Front outlets of the external hydraulic circuit 122
Control of the external hydraulic circuit front outlets 122
CONTENTS
6
Quick-couplings with drip collection 122
Connecting and disconnecting quick-couplers 122
Amount of oil taken from outer hydraulic drives 123
Connecting machines and tools to External hydraulic circuit 124
Hitches 125
Rear three-point hitch 125
Safety principles of working with the three-point hitch 125
Height adjustment of the lifting draw-bars 126
Fixed and free position of the lower hydraulic draw-bars 126
Limiting draw-bars 126
Upper pull rod 127
Selection of holes in the bracket 127
*Lower draw bar with slipping out end pieces 128
*Lower draw bar with CBM hooks 128
Securing lower draw bars with CBM hooks 128
*Front three-point hitch 129
Controlling front three-point hitch 129
Adjusting the lowering rate of the front three-point hitch 129
Hydraulic lock of the front three-point hitch 130
Working and transport position of the front three-point hitch 130
Driving with agricultural machines attached to the front three-point hitch 130
Wheel tread change 131
Change of front wheels track with front drive axle 131
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 131
Possible adjustable tracks of the front wheels of the front driving axle of the tractors 131
Front wheels track of front drive axle in tractors equipped with non-removable discs 132
Front wheels toe-in 133
Adjustment of toe-in of the wheels of the front driving axle 133
Setting wheel stops with front drive axle 134
Front drive axle fenders 134
Rear wheels wheel track 135
Gauges of the tractor rear wheels equipped with screwed footer discs 135
Rear wheel track change 136
The gauges of the tractor rear wheels equipped with solid discs 136
Additional weights 137
Weights in front of the bonnet mask 137
Weights of the front three-point hitch 137
Weights of rear wheels 137
Valve for filling tyre tubes with liquid 138
Chocking of front wheels 138
Procedure of filling the tyres with liquid 138
Procedure of draining liquid from the tyres 139
Antifreeze solution for tyre filling 139
Electrical installation 141
Basic service information 141
Accumulator battery 142
Battery disconnector 142
Accumulator battery maintenance 143
Alternator 144
Alternator maintenance 144
Electric installation overload 144
Fuse panels 145
Checking the adjustment of the front grill headlights 149
Adjusting the front grill headlights 149
List of lamps 150
Tractor maintenance 151
Service inspections 151
Steps performed daily before the start of work 151
Steps performed every 50 hours of work 151
Steps performed every 100 hours of work 151
Steps performed every 500 hours of work 151
Steps performed outside the interval of 500 hours of work 152
Monthly performed actions 152
CONTENTS
7
Filling and filter replacement 153
Fuels, coolants and lubricants used – amounts 154
ZETOR service fillings 154
Motor oils 154
Oil to gear systems of tractors 154
Oil for the front driving axle 154
Oil for the hydrostatic steering of the tractors 154
Specification of oils for Zetor engines equipped by diesel particle filter 154
Specification of the oil for the gearbox housing and the final drive housing 154
Specification of the oil for the portals 155
Specification of oil for the front driving axle 155
Specification of oil for the tractor hydrostatic control system 155
Other recommended service fillings tested on Zetor tractors 155
Oils for Zetor engines which are equipped with diesel particle filter 155
Oil in the gearbox and final drivehousing 155
Oil in the rear axle gantries 156
Oil for the front driving axle 156
Oil for the hydrostatic steering of the tractors 157
Front PTO oil 157
Plastic lubricant for the tractor 157
Liquid for the cooling system of the tractors 158
Liquid for control of the travel clutch 158
Fuel for Zetor engines which are equipped with diesel paricle filter 158
Urea (urea solution AUS 32) 158
Tractor greasing plan 159
Safety instructions for lubrication of the tractor 159
Solid front drive axle 159
Hitch for a single-axle semi-trailer 159
Front three-point hitch 160
Three-point hitch 160
Hitch mouth for a trailer 160
Upper linkage bracket 161
Pin of coupling switching off 161
Reversion lever pin 161
Technical maintenance of the tractors after a general overhaul of the main groups 161
Maintenance instructions 163
Front bonnet opening 163
Checking oil levels in engine 163
Draining oil from engine 163
Replacing full-continuous motor oil filter 164
Pouring oil to engine 164
Replacement of carter exhaust oil separator filter element 164
Fuel filter element replacement 165
Fuel system venting 165
Maintenance instruction of dry air filter 166
Main air filter element regeneration 166
Replacing dry filter locking element 166
Back assembly of air filter elements 166
Checking amount of oil in hydrostatic steering tank 167
Replacing oil and hydrostatic steering filter element 167
Venting hydraulic circuit of hydrostatic steering 168
Replacing the hoses of hydrostatic steering 168
Replacing coolant 169
Check and replacement of oil in gearbox, axle drive and rear axle portals 169
Drainage and inspection holes 170
Oil replacement in gear system 170
Changing suction filter 171
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 171
Replacement of oil filter element of pushing filter of the brake system 171
Front PTO 172
Filling, controlling and draining hole of oil of front drive axle 172
Filling, controlling and draining hole of oil of front wheels reducers 172
Addition of the liquid for control of the clutch 172
CONTENTS
8
Cleaning the heating filters 173
Air filter with active carbon 173
Carbon filter installation instructions 173
Air-conditioning maintenance 174
Draining condensate from the air reservoir 174
Checking the air systems for leaks 174
Working pressure of air brakes 175
Maintenance and treatment of tyres 175
Tractor shutdown and recommended points for tractor lifting 176
Diesel particle filter maintenance 176
Adjustment 177
Cogged belt tension 177
Bleeding of tractor brake system 177
Bleeding of the brakes of the rear wheels 178
Bleeding of the brakes of the front wheels 178
Bleeding of the pressure air brake system for trailers 179
Deaeration of the trailer hydraulic brakes 179
Check and adjustment of service and parking brakes 180
Service brake adjustment 180
Parking brake adjustment 180
Bleeding of hydraulic clutch circuit 181
Adjustment of the pneumatic control of the PTO shaft clutch 181
Engine travel clutch adjustment 182
Adjustment of hitch for single-axle trailers 182
Adjustment of bowden cable 182
Main technical parameters 183
Main dimensions of tractor (mm) 183
Technical data of engines 184
Max permitted loading of the front axle tractors with front drive (kg) 185
Max allowed load of rear axle (kg) 185
Max allowed weight of set ‘tractor + hitched implement’ (kg) 185
Condition of steeringability 185
Loading capacity of front tires 186
Loading capacity of rear tires 187
Change of load capacity of front tires % 188
Change of load capacity of rear tires % 188
Permitted combinations of wheels for tractors 188
Lifting force of the three-point hitch 190
Power 190
Tensile force 190
Tractor travel speed (km/h) 191
Tractor equipped with synchronized transmission and reversor – speed 30 km h-1 191
Tractor equipped with synchronized transmission and reversor – speed 40 km h-1 192
Tractor equipped with reductor for creeping gears – speed 30 km h-1 193
Tractor equipped with reductor for creeping gears – speed 40 km h-1 194
Rear independent PTO shaft rotation 195
Front PTO shaft 195
Contour and tread turning diameters tractors with front drive 195
Calculation of tractor load limit 196
Index 199
CONTENTS
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