Zetor Tractor Crystal HD 150 Crystal HD 170 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Crystal HD 150 Crystal HD 170 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 234
Downloadable : Yes
File Type : PDF
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Zetor Tractor Crystal HD 150 Crystal HD 170 Operator’s Manual – PDF DOWNLOAD
ZETOR
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully. In the Manual you will find a lot of new information and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work. If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will become your reliable and long-term friend. The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ABOUT THIS MANUAL
- This manual has been prepared to assist you in following / adopting the correct procedure for running-in operation and maintenance of your new ZETOR Tractor. Your tractor has been designed and built to provide maximum performance, low fuel consumption and ease of use.
- To maintain the condition and ensure trouble-free performance, it is important that maintenance is performed at the recommended intervals as described in this manual. Read this Manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your Tractor, do not hesitate to contact your Authorized ZETOR dealer / Distributor.
- He has trained personnel, genuine parts and necessary equipments to undertake all your service requirements. All data given in this book is subject to production variations.
- Dimensions & weight are approximate only and the illustrations do not necessarily show Tractors in standard condition. For exact information about any particular Tractor, please consult your ZETOR dealer / Distributor.
INTRODUCTION & DESCRIPTION
- Instructions and Description
- The word ‘tractor’ is derived from ‘traction’, which means towing. The tractor is required to tow or draw working equipment, an implement or a trailer that is attached to the body of the tractor by means of a suitable hitch. The tractor can also be used as a drivetrain, thanks to a power output called a PTO or a PTO shaft.
- These operating manual is prepared in accordance with the operating, maintenance and storage instructions for the relevant Zetor tractor model. The manual has been designed to help you better understand the maintenance and efficient operation of this machine.
- If you require any information not provided in this manual or require service from a trained mechanic, contact your local ZETOR TRACTORS a.s. dealer/distributor. Dealers/distributors are kept informed about the latest service procedures for tractors. They have original spare parts in stock and have full service support from the machine manufacturer. In this manual, the use of the terms LEFT, RIGHT, FRONT and REAR must be unified to avoid any confusion when following these instructions.
- LEFT and RIGHT means the left and right sides of the tractor when looking from the driver’s seat towards the front. The reference to FRONT means the end of the tractor radiator, while REAR means the end of the drawbar (see the picture). When ordering spare parts, always specify the tractor and engine serial numbers when ordering.
- This will make their delivery easier and faster and ensure that you receive the right spare parts for your particular tractor. The tractor’s serial number is stamped on a plate attached to the right side of the tractor (see the picture). For easy reference, we recommend you to write this number in the space reserved for the owner’s personal data.
TABLE OF CONTENTS:
Zetor Tractor Crystal HD 150 Crystal HD 170 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users .13
General safety regulations .13
Proper clothing 13
Starting the engine .14
Driving operation .14
Risk of the tractor overturning .15
Transportation of persons, operation 15
Fire prevention principles 16
Preventive daily maintenance 18
Driver’s seat .19
Front passenger´s seat notification .19
Protection of cab against aerosols 19
Level of external and internal noise .20
The level of vibrations on driver´s seat 20
Aggregation tractor – machine/trailer .21
Tractors equipped with front end loader 21
Principles for operating tractors equipped with front end loader .22
Zetor tractors used for work in the woods .23
Safety labels 23
Preventive daily maintenance .25
Preventive daily maintenance 25
Fuel system leaks 25
Engine oil level 25
Cooling system 25
Windshield washer tank 26
Washer nozzle .26
Fluid reservoir for front axle brake control .26
Hydrostatic steering .27
Air cleaner .27
Cab filtration 27
Hitches .28
Inspection of fouling of coolers 28
After work with front implements and in case of cooler clogging .28
Tyres and wheels 29
Short functional test 29
Tractor operation brakes .29
Trailer brakes .29
Acquaintance with the tractor .31
Safety cabin .31
Opening the door from the outside 31
Opening the door from the inside 31
Rear window 32
Side window 32
Emergency exits 32
Hinged lid .32
Adjustable screen and cover of the swing lid 33
Shelf .33
Rear view mirrors 33
Internal lighting 34
Cabin steps illumination .34
Aggregation opening .34
Driver´s seat 35
Passenger´s seat .36
Tilting and protrusion of steering wheel .36
Control panel on the right column of the cabin 36
Windscreen wiper 37
Front wiper speed switch .37
Rear window wiper 37
Windscreen washer .37
Upper working lights switching on .38
Control panel on the right rear mudguard .38
Switches located on the control panel .39
CONTENTS
3
Panel of the instrument panel 40
Lights switch 41
Lights switch between the grill and the cabin 41
Direction lights, lower beam head lights, head lights and horn switches 41
Switch box .42
Switch box key in the position (0) 42
Switch box key in the position (I) .42
Switch box key in the position (II) 42
Manual throttle .43
Pedals and levers 43
Reversing lever 43
Gear shifting lever .43
Gear shifting scheme .44
Road and reduced speeds shifting lever .44
PTO revolutions preselection lever .44
Manual brake lever and coupling for semi-trailer control lever 44
Battery disconnector 45
Heating control panel, * air-condition 46
Heating valve control (A) .46
Switch air-condition (C) .46
Air circulation in cabin control (D) 47
Proper function of the heating and air-condition system .47
Fast heating of the cabin area .47
Fast cooling of the space of the cabin .47
Immediately after cooling the cabin .48
Operation of heating or air-condition with tractor´s work .48
Air-condition and heating registers (A) 49
Front windshield (B) defrosting 49
*Air filter with active carbon .50
Fuel tank 51
Fuel tank drain plug .51
Minimum fuel amount in the fuel tank 51
Urea tank .52
Instrument panel .53
Instrument panel – signal lamps 53
Instrument panel – instruments 54
Instrument panel – buttons .54
Display description 55
Display – change of display 56
Display – display of air pressure in the air-pressure system of the tractor 59
Display – warning of low air pressure in the air-pressure system of the tractor 59
Display – resetting data 60
Display – manual brake 60
Display – service menu 61
Service menu .61
Display – indicator of service inspection intervals 61
Exceeding the service interval .61
Zeroing (reset) of the indicator of service inspection intervals 62
Error signalling .62
Display – error messages .63
Description of the display of error messages 63
Symbols of tractor nodes .63
Display – history of defects 64
Display – setting language mutation 64
Display – backlight of display .65
Display – setting of day and night backlight of the display .65
Display – setting the automatic mode of the display backlight .66
Display – setting and calibration .67
Travel speed calibration .68
Setting of steering sensors of the front axle 69
Display – machined area 69
Machined area menu .70
Processed area – user selection 70
CONTENTS
4
The processed area – setting of the width of aggregation .71
Machined area record 72
System of treatment of exhaust gases – setting 72
Instrument panel – warning 73
Replenish fuel 73
Add urea 73
High temperature of the cooling liquid .74
Low level of the cooling liquid 74
High temperature of the engine oil 75
High air temperature in the engine air intake system 75
Water in the coarse filter of fuel .76
High oil temperature in the gearbox 76
Full pushing filter of the gearbox distributor 77
Signalling of driver’s seat .77
Indication of speed and engine power reduction 77
Clutch couplings overheating signalization 78
Signalization of a need to replace engine oil outside the service interval .78
Rear PTO speed lever position indication 79
System of additional treatment of exhaust gases .81
Conditions for DPF operation 81
DPF signalization .81
DPF filter regeneration .82
Conditions for SCR system operation .83
Urea (Aqueous Urea Solution AUS 32, DEF) 84
Principles for safe handling of urea (AUS 32, DEF) 84
Error signalling of SCR system .85
Indication of DPF and SCR errors on the display of the instrument panel 85
Indication of amount of urea in the tank 86
Reduction of the engine power and engine revolutions 87
Long-term shutdown of tractor 88
Repairs and maintenance of the system of additional treatment of exhaust gases 88
Driving operation 89
Starting the engine 89
Blocking of the start .89
Non-permitted starting .89
If you do not succeed in starting the engine 90
Immediately after start .90
Engine heating .90
Error signalling .91
Indication of the limitation of the engine power and engine revolutions 91
Signalling errors in the system of additional treatment of exhaust gases .91
Diesel particle filter 92
Filter of solid particles – indication of operation and failures of the system .92
Diesel particle filter regeneration .92
Driver´s seat – safety switch 92
Reversing lever 93
Reversing lever position signalization .93
Gear shifting 93
Shifting road and reduced speeds .93
Road and reducing speeds lever position signalization 94
The principles of appropriate use of tractors .95
The description of the system of travel clutches .95
The way of controlling the travel clutch by 95
The differences in ways of controlling the travel clutch by 95
Interrupted sound signal 96
Dead start of the tractor .96
Dead start of tractor in regular operation – automatic dead start function .97
Dead start by means of automatic dead start function 97
Dead start of tractor in regular operation – clutch pedal 97
Dead start – using the clutch pedal 97
Change the direction of drive .98
Change the direction of drive by means of reversing lever .98
Change the direction of drive – using the clutch pedal 98
CONTENTS
5
Gear shifting 98
Gear shifting – Using the clutch pedal .98
Gear shifting – using the clutch control button on the head of gear shifting lever 99
Blocking the automatic dead start function 99
Engine speed preselection system 99
Description of the engine speed preselection functions 100
Driving the tractor using the engine speed preselection system .102
Automatic engine speed preset mode .103
Automatic engine speed preset mode for operation in field mode 103
Automatic engine speed preset mode for PTO operation in stationary mode 104
Three-gear torque multiplier 105
Signalization of multiplier function .105
Increasing, decreasing the travel speed by two gears 105
Multiplier preselection switch .106
Automatic multiplier shifting .106
Front drive axle control 107
Driving with engaged front axle drive 107
Front Drive Axle Control – Manual Mode .107
Automatically disconnect the front axle – manual mode 109
Front Drive Axle Control – Automatic Mode .109
Automatic front axle control mode .109
Suspension front drive axle .110
Automatic front axle suspension mode .110
Front axle suspension suspension blocking mode 110
Height adjustment of the front part of the tractor .111
Axle lock control of rear and front axle 111
Automatic axle lock control of rear and front axle .112
Automatic mode of differential lock control 112
Driving up the slope .112
Driving down the slope 112
Foot brakes 113
Braking with one brake pedal 113
Turning on the one pedal braking system .114
Warning signalization of air pressured drop 114
Emergency braking 115
Unblocking the tractor brakes when the air pressure drops 115
Hand brake 116
Manual brake – signalization 116
Brakes of trailers and semi-trailers 117
Connection of the ABS system of the trailer or semi-trailer 117
Button to temporarily deactivate the trailer or semi-trailer hydraulic brakes .117
Temporary deactivation of the trailer or semi-trailer air brakes using the handbrake lever 118
Air brakes of trailers and articulated trailers 119
One-hose and two-hose brakes 119
One-hose brakes .119
Two-hose brakes .119
Hydraulic brakes of trailers 120
Connecting and disconnecting quick couplings of trailer hydraulic brakes .120
The socket for connection of the electrical installation of the trailer or semi-trailer .120
Stopping the tractor – manual brake 121
Stopping the engine .121
Leaving the tractor .121
Warning signalization of hydrostatic steering failure .122
Important warnings 122
Limiting travel speed .122
Running in the tractor 123
General principles of new tractor run-in in first 100 hours of operation 123
In first 10 hours of operation 123
From 100 hours of operation .123
Transportation 125
Front hook 125
Height adjustment and disassembly of the CBM stage hitch 126
Automatic mouth of the CBM stage hitch 126
CONTENTS
6
Swing drawbar 126
Modular system of hitches for trailers and semi-trailers 127
Swinging draw-bar console module 127
Swinging draw-bar console with a fixed pin module .127
Console with a ø 80 ball module .128
Hitch for a single-axle CBM semi-trailer 128
Uncoupling of a single-axle trailer .128
Coupling of a single-axle trailer .128
Maximum permissible vertical static load of hitches for trailers and semi-trailers .129
Drive of agricultural machinery .131
Work with PTO shaft 131
Display of revolutions of PTO shafts .132
Replaceable end points of rear PTO shaft 132
Control elements of PTO shafts 132
The buttons for activation of PTO shafts .132
Selection switch of rear PTO clutch revolutions (P.T.O.) 133
Rear PTO shaft revolutions preselection lever 133
Standard and economical independent revolutions of rear PTO shaft .134
Dependent and independent rear PTO shaft revolutions 134
Automatic disengagement of PTO clutch 135
Setting automatic disengagement of PTO shaft clutch – display description 135
Automatic disengagement of PTO shaft clutch – return to basic setting .135
Work with automatic disengagement of PTO shaft clutch .136
Facilitating connection of joint shaft of an aggregated machine to the tractor 137
Working modes of PTO shafts 137
Activation of the rear PTO shaft – independent revolutions – common working mode 138
Activation of the rear PTO shaft – independent revolutions – stationary working mode 139
Deactivation of the rear PTO shaft – independent revolutions 140
Rear PTO shaft switch – dependent speed – ordinary mode of operation .141
Front PTO shaft .142
Activation of the front PTO shaft – common working mode .142
Activation of the front PTO shaft – stationary working mode .143
Deactivation of the front PTO shaft .143
Maximum transferred output 144
Drive of machines with greater inertia masses 144
Hydraulic system 145
Hydraulic system .145
Indication of low oil temperature 145
Hydraulic pump 145
Control elements placement 146
Outer hydraulic circuit 146
Connecting and disconnecting quick-couplers 146
Quick-couplings with drip collection 146
Amount of oil taken from outer hydraulic drives 147
External hydraulic circuit controls 148
Controls of external hydraulic circuit description .148
External hydraulic circuit controls activation 148
External hydraulic circuit controls function 149
Setting oil flow through quick couplers 149
External hydraulic circuits control by means of a joystick .150
External hydraulic circuit front outlets and front three-point hitch .150
Front outlets of external hydraulic circuit – standard version of the tractor .151
Front outlets of external hydraulic circuit – tractor with auxiliary switchboard for front hydraulic circuits 151
Connecting machines and tools to external hydraulic circuit 152
Electro-hydraulic system .153
Control element functions 153
Equipment ‘OFF’ 153
Blocking cancellation .154
Quick sinking .154
Transport of implements 155
Stop position 155
Vibration compensator (damper) .155
Limitation of the upper position of the three-point hitch 156
CONTENTS
7
Lowering speed .156
Free position 156
Setting the control of three-point hitch .156
Manual setting of control of three-point hitch 157
Automatic control of three-point hitch 157
Using the rear control 158
External control buttons of the electro-hydraulic system .158
Indication of EHR-B errors .159
Description of signals of EHR-B electro-hydraulic system errors 159
Description of minor errors of the EHR-B electro-hydraulic system 160
Hitches .161
Rear three-point hitch 161
Safety principles of working with the three-point hitch 162
Height adjustment of the lifting draw-bars .162
Fixed and free position of the lower hydraulic draw-bars 162
Limiting draw-bars .162
Automatic limiting draw-bars 163
*Lower draw bar with CBM hooks .163
Securing lower draw bars with CBM hooks .163
Upper draw-bar 164
*Front three-point hitch 164
Front three-point hitch – standard version of the tractor 165
Controlling front three-point hitch mode – tractor version with auxiliary switchboard for front hydraulic
circuits .166
Adjusting the lowering rate of the front three-point hitch .166
Hydraulic lock of the front three-point hitch .167
Working and transport position of the front three-point hitch 167
Driving with agricultural machines attached to the front three-point hitch .167
Wheel track chang 169
Front wheels track of front drive axle in tractors equipped with non-removable discs 169
Toe-in of the wheels of the front driving axle .170
Adjustment of toe-in of the wheels of the front driving axle .170
Front drive axle fenders .171
Setting wheel stops with front drive axle .171
The gauges of the tractor rear wheels equipped with solid discs 172
Ballast weights 173
*Rear wheel weights 173
*Front weights 173
*Weight of the front three-point hitch .174
Valve for filling tyre tubes with liquid .174
Procedure of filling the tyres with liquid .175
Procedure of draining liquid from the tyres 175
Wedging the front wheels 176
Antifreeze solution for tyre filling .176
Electric installation .177
Basic service information .177
Accumulator battery .177
Battery disconnector 178
Accumulator battery maintenance .179
Alternator .179
Alternator maintenance .180
Electric installation overload .180
Fuse panels .181
Checking the adjustment of the front grill headlights 185
Adjusting the front grill headlights .185
List of lamps 186
Tractor maintenance 187
Service inspections 187
Steps performed daily before the start of work 187
Steps performed every 50 hours of work 187
Steps performed every 100 hours of work 187
Steps performed every 500 hours of work 187
Steps performed outside the interval of 500 hours of work .188
CONTENTS
8
Monthly performed actions 188
Filling and filter replacement 189
Used operation liquids and filling – quantities 190
Zetor service fillings .190
Oil in the gearbox and final drivehousing 190
Oil for the front driving axle 190
Motor oils .190
Specification of the oil for the gearbox housing and the final drive housing .190
Specification of oil for the front driving axle .190
Other recommended service fillings tested on Zetor tractors 191
Oil to gear systems of tractors .191
Front PTO oil .191
Oil for the front driving axle 192
Hydraulic brake liquid for the tractors 192
Plastic lubricant for the tractor .192
A/C coolant 193
Liquid for the cooling system of the tractors 193
Fuel 193
Urea (urea solution AUS 32) .193
Tractor greasing scheme .194
Safety instructions for lubrication of the tractor .194
Bearing housing of the front axle drive shaft 194
Suspension front drive axle .195
Hitch for a single-axle semi-trailer .195
Front three-point hitch .195
Three-point hitch 196
Hitch mouth for a trailer .196
Technical maintenance of the tractors after a general overhaul of the main groups .196
Maintenance instructions 197
Opening the hood 197
Checking the oil level in the engine .197
Draining oil from the engine .198
Filling the engine with oil .198
Replacing full-continuous motor oil filter 199
Fuel filtering .200
Raw fuel filter clearing .200
Cartridge replacement in the raw fuel filter 200
Cartridge replacement in the fine fuel filter 201
Fuel system venting .201
Dry air cleaner maintenance instructions .202
Air cleaner disassembly .202
Recovery of the mainair cleaner element .202
Replacing the safety element of the air cleaner .202
Reassembly of the air cleaner elements 203
Bleeding the hydraulic circuit of the hydrostatic steering .203
Replacing the hydrostatic steering hoses .203
Replacing coolant .204
Check and replacement of oil in gear box .205
Draining and checking holes 205
Checking the oil in gearbox 205
After draining oil 205
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 206
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard .206
Cleaner insert in the tractor’s brake air control valve replacement .207
Replacement of filter element of urea filter 208
Filling, controlling and draining hole of oil of front drive axle .209
Filling, controlling and draining hole of oil of front wheels reducers 209
Front PTO .209
Carbon filter installation instructions 210
Cleaning the heating filters 210
Air filter with active carbon 210
Air-conditioning maintenance .211
Checking the air systems for leaks .211
Maintenance and treatment of tyres .212
Tractor shutdown and recommended points for tractor lifting .212
Adjustment 213
Adjusting valve clearance 213
Flat belt drive tension of accessories 213
Bleeding the front drive axle brake system .213
Brake pedal free play setting .214
Brake adjustment .214
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer 214
Adjusting the bowden cable .214
Main technical parameters 215
Main tractor’s parameters (mm) 215
Technical data of engines 215
Permitted maximum load of front axle (kg) 216
Permitted maximum load of rear axle (kg) 216
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 216
Manoeuvrability condition 216
Front tires steerability 217
Change of the load-bearing capacity of the front tyres (%) .217
Bearing capacity of rear tires .218
Change of the load capacity of the rear tyres (%) .218
Permitted combinations of wheels for tractors 219
Performance on rear PTO shaft 219
Lifting force of the three-point hitch .219
Tensile force 219
Speed of tractor with engine revolutions of 2 100 rpm and parameter of rear wheels (km/h) 220
Dependent PTO shaft revolutions with nominal engine revolutions 221
Independent rear pto shaft revolutions 222
Speed of the Zuidberg front PTO 222
Clearance-circle and turning circle diameter .222
Calculation of tractor load limit 223
Index .227
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- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M