Zetor Tractor Crystal HD 170 Stage V Operator’s Manual -PDF DOWNLOAD
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Zetor Tractor Crystal HD 170 Stage V Operator’s Manual -PDF DOWNLOAD
Language : English
Pages : 238
Downloadable : Yes
File Type : PDF
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Zetor Tractor Crystal HD 170 Stage V Operator’s Manual -PDF DOWNLOAD
ZETOR
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully. In the Manual you will find a lot of new information and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work. If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will become your reliable and long-term friend. The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ABOUT THIS MANUAL
- This manual has been prepared to assist you in following / adopting the correct procedure for running-in operation and maintenance of your new ZETOR Tractor. Your tractor has been designed and built to provide maximum performance, low fuel consumption and ease of use.
- To maintain the condition and ensure trouble-free performance, it is important that maintenance is performed at the recommended intervals as described in this manual. Read this Manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your Tractor, do not hesitate to contact your Authorized ZETOR dealer / Distributor.
- He has trained personnel, genuine parts and necessary equipments to undertake all your service requirements. All data given in this book is subject to production variations.
- Dimensions & weight are approximate only and the illustrations do not necessarily show Tractors in standard condition. For exact information about any particular Tractor, please consult your ZETOR dealer / Distributor.
INTRODUCTION & DESCRIPTION
- Instructions and Description
- The word ‘tractor’ is derived from ‘traction’, which means towing. The tractor is required to tow or draw working equipment, an implement or a trailer that is attached to the body of the tractor by means of a suitable hitch. The tractor can also be used as a drivetrain, thanks to a power output called a PTO or a PTO shaft.
- These operating manual is prepared in accordance with the operating, maintenance and storage instructions for the relevant Zetor tractor model. The manual has been designed to help you better understand the maintenance and efficient operation of this machine.
- If you require any information not provided in this manual or require service from a trained mechanic, contact your local ZETOR TRACTORS a.s. dealer/distributor. Dealers/distributors are kept informed about the latest service procedures for tractors. They have original spare parts in stock and have full service support from the machine manufacturer. In this manual, the use of the terms LEFT, RIGHT, FRONT and REAR must be unified to avoid any confusion when following these instructions.
- LEFT and RIGHT means the left and right sides of the tractor when looking from the driver’s seat towards the front. The reference to FRONT means the end of the tractor radiator, while REAR means the end of the drawbar (see the picture). When ordering spare parts, always specify the tractor and engine serial numbers when ordering.
- This will make their delivery easier and faster and ensure that you receive the right spare parts for your particular tractor. The tractor’s serial number is stamped on a plate attached to the right side of the tractor (see the picture). For easy reference, we recommend you to write this number in the space reserved for the owner’s personal data.
TABLE OF CONTENTS:
Zetor Tractor Crystal HD 170 Stage V Operator’s Manual -PDF DOWNLOAD
ocation of serial numbers 11
Safety instructions for users . 13
Used pictograms 14
General safety regulations . 19
Proper clothing 19
Starting the engine . 19
Driving operation . 20
Risk of the tractor overturning . 21
Transportation of persons, operation 21
Leaving the tractor 22
Fire prevention principles 22
Preventive daily maintenance 24
Driver’s seat . 25
Front passenger´s seat notification . 25
Protection of cab against aerosols 25
Level of external and internal noise . 26
The level of vibrations on driver´s seat 26
Aggregation tractor – machine/trailer . 26
Tractors equipped with front end loader 26
Principles for operating tractors equipped with front end loader . 27
Zetor tractors used for work in the woods . 28
Safety labels 28
Preventive daily maintenance . 29
Preventive daily maintenance 29
Fuel system leaks 29
Engine oil level 29
Cooling system 29
Windshield washer tank 30
Washer nozzle . 30
Fluid reservoir for front axle brake control . 30
Hydrostatic steering . 31
Air cleaner . 31
Cab filtration 31
Hitches . 31
Inspection of fouling of coolers 32
After work with front implements and in case of cooler clogging . 32
Tyres and wheels 32
Short functional test 33
Tractor operation brakes . 33
Trailer brakes . 33
Acquaintance with the tractor . 35
Safety cabin . 35
Opening the door from the outside 35
Opening the door from the inside 35
Rear window 36
Side window 36
Emergency exits 36
Hinged lid . 36
Adjustable screen and cover of the swing lid 37
Shelf . 37
Rear view mirrors 38
Interior Rear-View Mirror . 38
Internal lighting 38
Cabin steps illumination . 39
Control Panel Lighting . 39
Aggregation opening . 39
Driver´s seat 40
Passenger´s seat . 41
Tilting and protrusion of steering wheel . 41
Control panel on the right column of the cabin 42
Windscreen wiper 42
Front wiper speed switch . 42
Rear window wiper 43
Windscreen washer . 43
Work Lights and Beacon Control Panel 43
Switching on Work Lights and Beacons 44
Tractor Cab Lighting Control . 45
Steps Lights Control 45
Day / Night Mode . 45
Work Lights Memory 46
Automatic Work Lights Activation according to the Selected Driving Direction (FNR Automatics) . 46
Control panel on the right rear mudguard . 47
Switches located on the control panel . 47
Panel of the instrument panel 48
Lights switch 48
Lights switch between the grill and the cabin 48
Direction lights, lower beam head lights, head lights and horn switches 49
Switch box . 50
Switch box key in the position (0) 50
Switch box key in the position (I) . 50
Switch box key in the position (II) 50
Manual throttle . 51
Pedals and levers 51
Reversing lever 51
Gear shifting lever . 52
Gear shifting scheme . 52
Road and reduced speeds shifting lever . 52
PTO revolutions preselection lever . 53
Manual brake lever and coupling for semi-trailer control lever 53
Battery disconnector 53
Heating control panel, * air-condition 54
Heating valve control (A) . 54
Switch air-condition (C) . 54
Air circulation in cabin control (D) 55
Proper function of the heating and air-condition system . 55
Fast heating of the cabin area . 56
Fast cooling of the space of the cabin . 56
Immediately after cooling the cabin . 57
Operation of heating or air-condition with tractor´s work . 57
Air-condition and heating registers 58
Heating and air conditioning vents control 58
Front windshield defrosting 58
Fuel tank 59
Fuel tank drain plug . 59
Minimum fuel amount in the fuel tank 59
Urea tank . 60
Instrument panel . 61
Instrument panel – signal lamps 61
Instrument panel – instruments 62
Instrument panel – buttons . 62
Display description 63
Display – change of display 63
Display – display of air pressure in the air-pressure system of the tractor 67
Display – warning of low air pressure in the air-pressure system of the tractor 67
Display – resetting data 68
Display – manual brake 68
Display – service menu 69
Service menu . 69
Display – indicator of service inspection intervals 69
Exceeding the service interval . 69
Zeroing (reset) of the indicator of service inspection intervals 70
Error signalling . 70
Display – error messages . 71
Description of the display of error messages 71
Symbols of tractor nodes . 71
Display – history of defects 72
CONTENTS
4
Display – setting language mutation 72
Display – backlight of display . 73
Display – setting of day and night backlight of the display . 73
Display – setting the automatic mode of the display backlight . 74
Display – setting and calibration . 75
Travel speed calibration . 76
Setting of steering sensors of the front axle 77
Display – machined area 77
Machined area menu . 78
Processed area – user selection 78
The processed area – setting of the width of aggregation . 79
Machined area record 80
System of treatment of exhaust gases – setting 80
Instrument panel – warning 81
Replenish fuel 81
Add urea 81
High temperature of the cooling liquid . 82
Low level of the cooling liquid 82
High temperature of the engine oil 83
High air temperature in the engine air intake system 83
Water in the coarse filter of fuel . 84
High oil temperature in the gearbox 84
Full pushing filter of the gearbox distributor 84
Signalling of driver’s seat . 85
Indication of speed and engine power reduction 85
Clutch couplings overheating signalization 85
Signalization of a need to replace engine oil outside the service interval . 86
Rear PTO speed lever position indication 86
System of additional treatment of exhaust gases . 87
Conditions for DPF operation 87
DPF signalization . 87
DPF filter regeneration . 88
Conditions for SCR system operation . 89
Urea (Aqueous Urea Solution AUS 32, DEF) 90
Principles for safe handling of urea (AUS 32, DEF) 90
Error signalling of SCR system . 91
Indication of DPF and SCR errors on the display of the instrument panel 91
Indication of amount of urea in the tank 92
Reduction of the engine power and engine revolutions 93
Long-term shutdown of tractor 94
Repairs and maintenance of the system of additional treatment of exhaust gases 94
Driving operation 95
Starting the engine 95
Blocking of the start . 95
Non-permitted starting . 95
If you do not succeed in starting the engine 96
Immediately after start . 96
Engine heating . 96
Error signalling . 97
Indication of the limitation of the engine power and engine revolutions 97
Signalling errors in the system of additional treatment of exhaust gases . 97
Diesel particle filter 98
Filter of solid particles – indication of operation and failures of the system . 98
Diesel particle filter regeneration . 98
Driver´s seat – safety switch 99
Reversing lever 99
Reversing lever position signalization . 99
Gear shifting 100
Shifting road and reduced speeds . 100
Road and reducing speeds lever position signalization 100
The principles of appropriate use of tractors . 101
The description of the system of travel clutches . 101
The way of controlling the travel clutch by 101
CONTENTS
5
The differences in ways of controlling the travel clutch by 101
Interrupted sound signal 102
Dead start of the tractor . 102
Dead start of tractor in regular operation – automatic dead start function . 103
Dead start by means of automatic dead start function 103
Dead start of tractor in regular operation – clutch pedal 103
Dead start – using the clutch pedal 103
Change the direction of drive . 104
Change the direction of drive by means of reversing lever . 104
Change the direction of drive – using the clutch pedal 104
Gear shifting 104
Gear shifting – Using the clutch pedal . 104
Gear shifting – using the clutch control button on the head of gear shifting lever 105
Blocking the automatic dead start function 105
Engine speed preselection system 105
Description of the engine speed preselection functions 106
Driving the tractor using the engine speed preselection system . 108
Automatic engine speed preset mode . 109
Automatic engine speed preset mode for operation in field mode 109
Automatic engine speed preset mode for PTO operation in stationary mode 110
Three-gear torque multiplier 111
Signalization of multiplier function . 111
Increasing, decreasing the travel speed by two gears 111
Multiplier preselection switch . 112
Automatic multiplier shifting . 112
Front drive axle control 114
Driving with engaged front axle drive 114
Front Drive Axle Control – Manual Mode . 114
Automatically disconnect the front axle – manual mode 115
Front Drive Axle Control – Automatic Mode . 115
Automatic front axle control mode . 115
Suspension front drive axle . 116
Automatic front axle suspension mode . 116
Front axle suspension suspension blocking mode 116
Height adjustment of the front part of the tractor . 117
Axle lock control of rear and front axle 117
Automatic axle lock control of rear and front axle . 118
Automatic mode of differential lock control 118
Driving up the slope . 118
Driving down the slope 118
Foot brakes 119
Braking with one brake pedal 119
Turning on the one pedal braking system . 120
Warning signalization of air pressured drop 120
Emergency braking 120
Unblocking the tractor brakes when the air pressure drops 121
Hand brake 121
Manual brake – signalization 122
Brakes of trailers and semi-trailers 122
Connection of the ABS system of the trailer or semi-trailer 122
Button to temporarily deactivate the trailer or semi-trailer hydraulic brakes . 123
Temporary deactivation of the trailer or semi-trailer air brakes using the handbrake lever 124
Air brakes of trailers and articulated trailers 124
One-hose and two-hose brakes 125
One-hose brakes . 125
Two-hose brakes . 125
Hydraulic brakes of trailers 126
Connecting and disconnecting quick couplings of trailer hydraulic brakes . 126
The socket for connection of the electrical installation of the trailer or semi-trailer . 126
Stopping the tractor – manual brake 127
Stopping the engine . 127
Leaving the tractor . 127
Warning signalization of hydrostatic steering failure . 128
CONTENTS
6
Important warnings 128
Limiting travel speed . 128
Running in the tractor 129
General principles of new tractor run-in in first 100 hours of operation 129
In first 10 hours of operation 129
From 100 hours of operation . 129
Transportation 131
Front hook 131
Height adjustment and disassembly of the CBM stage hitch 132
Automatic mouth of the CBM stage hitch 132
Modular system of hitches for trailers and semi-trailers 133
Swinging draw-bar console module 133
Swinging draw-bar console with a fixed pin module . 133
Console with a ø 80 ball module . 134
Hitch for a single-axle CBM semi-trailer 134
Uncoupling of a single-axle trailer . 134
Coupling of a single-axle trailer . 134
Maximum permissible vertical static load of hitches for trailers and semi-trailers . 135
Drive of agricultural machinery . 137
Work with PTO shaft 137
Display of revolutions of PTO shafts . 137
Replaceable end points of rear PTO shaft 137
Control elements of PTO shafts 138
The buttons for activation of PTO shafts . 138
Selection switch of rear PTO clutch revolutions (P.T.O) . 138
Rear PTO shaft revolutions preselection lever 139
Standard and economical independent revolutions of rear PTO shaft . 139
Dependent and independent rear PTO shaft revolutions 140
Automatic disengagement of PTO clutch 140
Setting automatic disengagement of PTO shaft clutch – display description 141
Automatic disengagement of PTO shaft clutch – return to basic setting . 141
Work with automatic disengagement of PTO shaft clutch . 142
Facilitating connection of joint shaft of an aggregated machine to the tractor 143
Working modes of PTO shafts 143
Activation of the rear PTO shaft – independent revolutions – common working mode 144
Activation of the rear PTO shaft – independent revolutions – stationary working mode 145
Deactivation of the rear PTO shaft – independent revolutions 146
Rear PTO shaft switch – dependent speed – ordinary mode of operation . 147
Front PTO shaft . 148
Activation of the front PTO shaft – common working mode . 148
Activation of the front PTO shaft – stationary working mode . 149
Deactivation of the front PTO shaft . 149
Maximum transferred output 150
Drive of machines with greater inertia masses. . 150
Hydraulic system 151
Hydraulic system . 151
Indication of low oil temperature 151
Hydraulic pump 151
Control elements placement 152
Outer hydraulic circuit 152
Connecting and disconnecting quick-couplers 152
Quick-couplings with drip collection 152
Amount of oil taken from outer hydraulic drives 153
External hydraulic circuit controls 154
Controls of external hydraulic circuit description . 154
External hydraulic circuit controls activation 154
External hydraulic circuit controls function 155
Setting oil flow through quick couplers 155
External hydraulic circuits control by means of a joystick . 156
External hydraulic circuit front outlets and front three-point hitch . 156
Front outlets of external hydraulic circuit – standard version of the tractor . 157
Front outlets of external hydraulic circuit – tractor with auxiliary switchboard for front hydraulic circuits 157
Connecting machines and tools to external hydraulic circuit 158
Electro-hydraulic system . 159
Control element functions 159
Equipment ‘OFF’ 159
Blocking cancellation . 160
Quick sinking . 160
Transport of implements 161
Stop position 161
Vibration compensator (damper) . 161
Limitation of the upper position of the three-point hitch 162
Lowering speed . 162
Free position 162
Setting the control of three-point hitch . 162
Manual setting of control of three-point hitch 163
Automatic control of three-point hitch 163
Using the rear control 164
External control buttons of the electro-hydraulic system . 164
Indication of EHR-B errors . 165
Description of signals of EHR-B electro-hydraulic system errors 165
Description of minor errors of the EHR-B electro-hydraulic system 166
Hitches . 167
Rear three-point hitch 167
Safety principles of working with the three-point hitch 167
Height adjustment of the lifting draw-bars . 168
Fixed and free position of the lower hydraulic draw-bars 168
Limiting draw-bars . 168
Automatic limiting draw-bars 169
*Lower draw bar with CBM hooks . 169
Securing lower draw bars with CBM hooks . 169
Upper draw-bar 170
*Front three-point hitch 170
Front three-point hitch – standard version of the tractor 171
Controlling front three-point hitch mode – tractor version with auxiliary switchboard for front hydraulic
circuits . 172
Adjusting the lowering rate of the front three-point hitch . 172
Hydraulic lock of the front three-point hitch . 173
Working and transport position of the front three-point hitch 173
Driving with agricultural machines attached to the front three-point hitch . 173
Wheel track chang 175
Front wheels track of front drive axle in tractors equipped with non-removable discs 175
Toe-in of the wheels of the front driving axle . 176
Adjustment of toe-in of the wheels of the front driving axle . 176
Front drive axle fenders . 177
Setting wheel stops with front drive axle . 177
The gauges of the tractor rear wheels equipped with solid discs 178
Ballast weights 179
*Rear wheel weights 179
*Front weights 179
*Weight of the front three-point hitch . 180
Valve for filling tyre tubes with liquid . 180
Procedure of filling the tyres with liquid . 181
Procedure of draining liquid from the tyres 181
Wedging the front wheels 182
Antifreeze solution for tyre filling . 182
Electric installation . 183
Basic service information . 183
Accumulator battery . 183
Battery disconnector 184
Accumulator battery maintenance . 185
Alternator . 186
Alternator maintenance . 186
Electric installation overload . 186
Fuse panels . 187
Checking the adjustment of the front grill headlights 191
CONTENTS
8
Adjusting the front grill headlights . 191
List of lamps 192
Tractor maintenance 193
Service inspections 193
Steps performed daily before the start of work 193
Steps performed every 50 hours of work 193
Steps performed every 100 hours of work 193
Steps performed every 500 hours of work 193
Steps performed outside the interval of 500 hours of work . 194
Monthly performed actions 194
Filling and filter replacement 195
Used operation liquids and filling – quantities 196
ZETOR service fillings . 196
Oil in the gearbox and final drivehousing 196
Oil for the front driving axle 196
Motor oils . 196
Specification of the oil for the gearbox housing and the final drive housing . 196
Specification of oil for the front driving axle . 196
Other recommended service fillings tested on Zetor tractors 197
Oil to gear systems of tractors . 197
Front PTO oil . 197
Oil for the front driving axle 197
Hydraulic brake liquid for the tractors 198
Plastic lubricant for the tractor . 198
A/C coolant 198
Liquid for the cooling system of the tractors 198
Fuel 199
Urea (urea solution AUS 32) . 199
Tractor greasing scheme . 200
Safety instructions for lubrication of the tractor . 200
Bearing housing of the front axle drive shaft 200
Suspension front drive axle . 201
Hitch for a single-axle semi-trailer . 201
Front three-point hitch . 201
Three-point hitch 202
Hitch mouth for a trailer . 202
Technical maintenance of the tractors after a general overhaul of the main groups . 202
Maintenance instructions 203
Opening the hood 203
Checking the oil level in the engine . 204
Draining oil from the engine . 204
Filling the engine with oil . 204
Replacing full-continuous motor oil filter 205
Fuel filtering . 206
Raw fuel filter clearing . 206
Cartridge replacement in the raw fuel filter 206
Cartridge replacement in the fine fuel filter 207
Fuel system venting . 207
Dry air cleaner maintenance instructions . 208
Air cleaner disassembly . 208
Recovery of the mainair cleaner element . 208
Replacing the safety element of the air cleaner . 208
Reassembly of the air cleaner elements 209
Bleeding the hydraulic circuit of the hydrostatic steering . 209
Replacing the hydrostatic steering hoses . 209
Replacing coolant . 210
Check and replacement of oil in gear box . 211
Draining and checking holes 211
Checking the oil in gearbox 211
After draining oil 211
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 212
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard . 212
Cleaner insert in the tractor’s brake air control valve replacement . 212
Replacement of filter element of urea filter 213
Filling, controlling and draining hole of oil of front drive axle . 213
Filling, controlling and draining hole of oil of front wheels reducers 213
Front PTO . 214
Cleaning the heating filters 214
Filter installation instructions . 214
Air-conditioning maintenance . 215
Checking the air systems for leaks . 215
Maintenance and treatment of tyres . 216
Tractor shutdown and recommended points for tractor lifting . 216
Adjustment 217
Adjusting valve clearance 217
Flat belt drive tension of accessories 217
Bleeding the front drive axle brake system . 217
Brake pedal free play setting . 218
Brake adjustment . 218
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer 218
Adjusting the bowden cable . 218
Main technical parameters 219
Main tractor’s parameters (mm) 219
Technical data of engines 219
Permitted maximum load of front axle (kg) 220
Permitted maximum load of rear axle (kg) 220
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 220
Allowed weight of unbraked trailers . 220
Manoeuvrability condition 220
Front tires steerability 221
Change of the load-bearing capacity of the front tyres (%) . 221
Bearing capacity of rear tires . 222
Change of the load capacity of the rear tyres (%) . 222
Permitted combinations of wheels for tractors 222
Performance on rear PTO shaft 223
Lifting force of the three-point hitch . 223
Tensile force 223
Speed of tractor with engine revolutions of 2 100 rpm and parameter of rear wheels (km/h) 224
Dependent PTO shaft revolutions with nominal engine revolutions 225
Independent rear pto shaft revolutions 226
Speed of the Zuidberg front PTO 226
Clearance-circle and turning circle diameter . 226
Calculation of tractor load limit 227
Index . 231
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M
