Yamaha Model Cv115e 115hp 2 stroke Outboard Repair Manual – PDF DOWNLOAD

Yamaha Model Cv115e 115hp 2 stroke Outboard Repair Manual

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DESCRIPTION:

• This manual has been prepared by the Yamaha Motor Company primarily for use by Yamaha deal· ers and their trained mechanics when performing maintenance procedures and repairs to Yamaha equipment. It has been written to suit the needs of persons who have a basic understanding of the mechanical and electrical concepts and procedures inherent in the work, for without such knowledge attempted repairs or service to the equipment could render it unsafe or unfit for use.
• Because the Yamaha Motor Company Ltd has a policy of continuously improving its products, models may differ in detail from the descriptions and illustrations given in this publication. Use only the latest edition of this manual. Authorised Yamaha dealers are notified periodically of modifications and significant changes in specifications and procedures, and these are incorporated in successive editions of this manual.

TABLE OF CONTENTS:

GENERAL INFORMATION
HOW TO USE THIS MANUAL
MANUAL FORMAT
THE ILLUSTRATIONS
REFERENCES
WARNINGS CAUTIONS AND NOTES
SYMBOLS
IDENTIFICATION
SERIAL NUMBER
ENGINE SERIAL NUMBER
STARTING SERIAL NUMBERS
SAFETY WHILE WORKING
FIRE PREVENTION
VENTILATION
SELFPROTECTION
OILS GREASES AND SEALING FLUIDS
GOOD WORKING PRACTICES
DISASSEMBLY AND ASSEMBLY
SPECIAL TOOLS
SPECIAL TOOLS FOR TUNEUP
SPECIAL TOOLS FOR ENGINE SERVICE
SPECIAL TOOLS FOR LOWER UNIT SERVICE
SPECIAL TOOLS FOR POWER TRIM AND TILT SERVICE
SEALING AGENTS AND LUBRICANTS
CHAPTER
SPECIFICATION
GENERAL SPECIFICATIONS
MAINTENANCE SPECIFICATIONS
ENGINE
ELECTRICAL
DIMENTION
DIMENTION
TIGHTENING TORQUE
CHAPTER
GENERAL SERVICE
PREDEUVERY SERVICE
CONTENTS
ELECTRIC WIRING
FUEL LINE
GEAR OIL LEVEL
OPERATION OF CONTROLS AND MOVING PARTS
FUEL LEAKAGE
WA TER LEAKAGE
EXHAUST LEAKAGE
ENGINE AND LOWER UNIT NOISE
IDLESPEED
IGNITION TIMING
MOTOR EXTERIOR
INSTRUCTING THE NEW OWNER
PERIODIC SERVICE
MAINTENANCE SCHEDULE
ANODE
BATIERY
CARBURETOR
CARBURETOR LINK
CARBURETOR PICKUP TIMING
CYLINDER HEAD BOLTS ENGINE MOUNTING BOLTS AND
FL ¥WHEEL NUT
FUEL FILTER
FUEL TANK AND FUEL LINE
GEAR OIL
GREASE POINTS
IDLE SPEED
IGNITION TIMING ADJUSTMENT
OUTBOARD MOTOR BODY
POWER TRIM AND TILT FLUID
PROPELLER
SPARK PLUG
CHAPTER
FUEL SYSTEM
fUEL SYSTEM
EXPLODED DIAGRAM
REMOVAL
CLEANING AND INSPECTION
INSTALLATION
CARBURETOR
EXPLODED DIAGRAM
REMOVAL AND DISASSEMBLY
CLEANING
INSPECTION
ASSEMBLY AND INSTALLATION
CHAPTER
POWER UNIT
EXPLODED DIAGRAM
PREPARATION FOR OVERHAUL
REMOVAL
DISASSEMBLY
INSPECTION
CYLINDER HEAD
CYLINDER BLOCK
PISTON
PISTON RING
PISTON PIN AND SMALL END BEARING
CRANKSHAFT
REED VALVE
THERMOSTAT
BALL BEARING
CRANK DISK SEAL RINGS
ASSEMBLY AND ADJUSTMENT
CRANKSHAFT
PISTON
SMALL END BEARINGS AND PISTON ASSEMBLY
CRANK UPPER BEARING HOUSING
CRANK LOWER OIL SEAL HOUSING
CRANK CYLINDER ASSEMBLY
CYLINDER HEAD AND EXHAUST COVER
INTAKE MANIFOLD
DRAIN LESS HOSES
ENGINE STOPPER
INSTALLATION
EXPLODED DIAGRAM
CHAPTER
LOWER UNIT
PREPARATION FOR REMOVAL
REMOVAL
DISASSEMBLY
INSPECTION
GEAR CASE
BEARING HOUSING
CLAWWASHER
RINGNUT
WATER PUMP HOUSING
IMPELLER
DRIVESHAFT HOUSING
GEARS
BEARINGS
CLUTCH DOG AND COMPONENTS
DRIVESHAFT
PROPELLER SHAFT
DRIVESHAFT SLEEVE
SHIFT cAM AND SHIFTSLIDER
PROPELLER/TRIM TAB/ANODE
ASSEMBLY AND ADJUSTMENT
ASSEMBLY
SHIM SELECTION
MEASURING THE BACKLASH
WATER PUMP INSTALLATION
PROPELLER INSTALLATION
LOWER UNIT LEAKAGE CHECK
INSTALLATION
EXPLOOED DlAGAAM
BRACKET UNIT
CHAPTER
BRACKET UNIT
POWER TRIM AND TilT UNIT
UPPER CASING AND BOTTOM COWLING
REMOVAL
UPPER CASING AND BOTTOM COWLING
DISASSEMBLY
INSPECTION
ASSEMBLY
BAACKET UNIT
DISASSEMBLY
INSPECTION
ASSEMBLY
POWER TRIM AND TILT UNIT
DISASSEMBLY
INSPECTION
ASSEMBLY
FILLING WITH HYDRAULIC FLUID AND AlA-BLEEDING
HYDRAULIC FLUID PRESSURE TEST
INSTALLATION
PTfT MOTOR
DISASSEMBLY
INSPECTION
ASSEMBLY
CHAPTER
ELECTRICAL SYSTEM
ELECTRICAL COMPONENTS
EXPLODED DIAGRAM
WIRING DIAGRAM
REMOVAL
FLYWHEEL MAGNETO
CLEANING, INSPECTION AND REPAIR
SPARK PLUG
PULSER COIL
CHARGE COIL
LIGHTING COIL
IGNITION COIL
REPLACEMENT OF SPARK PLUG CAP
COl UNIT
CHOKE SALE NOID
STARTER RELAY
POWER TRIM AND TILT RELAY
RECTIFIER REGULATOR
FUSE
THERMOSWITCH
WIRING HARNESS
TRIM AND TIL T SWITCH
TERMINAL ASSEMBLY
BATTERY
INSTALLATION
FL YWHEEl MAGNETO
STARTER MOTOR
EXPLODED DIAGRAM
REMOVAL
DISASSEMBLY
INSPECTION
ASSEMBLY
INSTALLATION
CHAPTER
TROUBILESHOOTING
TROUBLESHooTING DIAGRAM
HOW TO TROUBLESHOOT
ENGINE WILL NOT START
ROUGH IDLING
ENGINE STALLS
ENGINE WILL NOT STOP
POWER TRIM AND TILT SYSTEM
GEAR SHIFT IS IMPOSSIBLE OR HARD

FILE FORMAT:

LANGUAGE:ENGLISH
PAGES:151
DOWNLOADABLE:YES
FILE TYPE:PDF

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.