Yale C813 (GDP070-090LJ GDP100-120MJ) Service Manual – PDF DOWNLOAD
FILE DETAILS:
Yale C813 (GDP070-090LJ GDP100-120MJ) Service Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Yale
DESCRIPTION:
Yale C813 (GDP070-090LJ GDP100-120MJ) Service Manual – PDF DOWNLOAD
The Yale C813 is a series of diesel-powered, pneumatic tire forklift trucks designed for heavy-duty material handling applications. These forklifts are equipped to handle loads ranging from 7,000 lbs to 12,000 lbs (3,175 kg to 5,443 kg). The series includes the following models:
- GDP070LJ (7,000 lbs / 3,175 kg capacity)
- GDP080LJ (8,000 lbs / 3,629 kg capacity)
- GDP090LJ (9,000 lbs / 4,082 kg capacity)
- GDP100MJ (10,000 lbs / 4,536 kg capacity)
- GDP120MJ (12,000 lbs / 5,443 kg capacity)
Here are some of the key features and specifications for the Yale C813 series:
- Engine: These forklifts are powered by a diesel engine that delivers reliable performance, fuel efficiency, and low emissions. The engine is designed to provide the necessary power and torque to handle heavy loads in demanding applications.
- Transmission: The Yale C813 series features a power shift transmission, offering smooth and efficient gear changes during operation. This allows for precise control and maneuverability while handling heavy loads.
- Pneumatic Tires: The forklifts in this series are equipped with pneumatic tires, which provide excellent traction and stability on various surfaces, including rough terrain and uneven ground. The tires are designed to be durable and long-lasting, ensuring reliable performance in demanding work environments.
- Operator’s Compartment: The Yale C813 series boasts an ergonomically designed operator’s compartment, providing a comfortable and safe workspace for the operator. The compartment features adjustable seating, clear visibility, and conveniently placed controls for ease of operation.
- Mast and Carriage: The C813 forklifts have a robust mast and carriage design, ensuring stability and durability when lifting heavy loads. The mast is available in various configurations, allowing for different lifting heights and capacities depending on the specific model and application.
- Hydraulic System: The forklifts in this series utilize a powerful hydraulic system to control the lifting and tilting functions. The hydraulic system is designed for smooth and precise control, making it easier for operators to handle heavy loads safely and efficiently.
- Safety Features: Yale C813 forklifts come with several safety features, such as an operator presence detection system, load sensing hydraulics, and a mast interlock system. These features help to prevent accidents and ensure safe operation in various working conditions.
- Serviceability and Maintenance: The forklifts in the C813 series are designed for easy maintenance and serviceability. Key components, such as the engine, hydraulic system, and electrical system, are easily accessible, minimizing downtime and maximizing productivity.
Please note that the information provided is a general overview of the Yale C813 series. Specific models may have different features, specifications, and capabilities. It is essential to consult the manufacturer’s literature or speak with a dealer for accurate information on a specific model.
Manuals Available For C813 (GDP070-090LJ; GDP100-120MJ)
Frame
GLP/GDP3.5-5.5LJ/MJ
(GP/GLP/GDP70-120LJ/MJ) [C813, E813]
- When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load. Do not lift heavy parts by hand, use a lifting mechanism. Wear safety glasses. DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks.
- Disconnect the battery ground cable on internal combustion lift trucks. Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section. Keep the unit clean and the working area clean and orderly. Use the correct tools for the job. Keep the tools clean and in good condition. Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer.
- Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts. Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs. Be sure to follow the WARNING and CAUTION notes in the instructions. Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
- Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems. Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated. NOTE: The following symbols and words indicate safety information in this manual.
- The frame is a one-piece weldment and has mounts for the counterweight, overhead guard, operator’s module, engine and transmission, axles, and other parts. The hydraulic tank and fuel tank are part of the frame.
TABLE OF CONTENTS:
Yale C813 (GDP070-090LJ GDP100-120MJ) Service Manual – PDF DOWNLOAD
General
Description
Counterweight Repair
Remove
Install
Hood Repair
Remove
Install
Overhead Guard Repair
Remove
Inspect
Install
LED Backup and Brake Lights, Replace
Remove
Install
Operator Restraint System Repair
Automatic Locking Retractor (ALR)
Emergency Locking Retractor (ELR)
Radiator Repair
Remove
Install
Exhaust System Repair
Muffler
Remove
Install
LPG/Gas Engine Exhaust Pipe – Lift Trucks Without Low Emissions
Remove
Install
EPA Compliant LPG/Gas Engine Exhaust System
Remove
Install
Diesel Engine Exhaust Pipe
Remove
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Install
Engine Repair
Remove
Install
Throttle Pedal Adjustment
Perkins 1104C-44(RE) Diesel Engine
Lift Trucks With an Accelerator Pedal
Lift Trucks With a Foot Directional Control Pedal
Fuel and Hydraulic Tanks Repair
Inspect
Small Leaks, Repair
Large Leaks, Repair
Clean
Steam Method
Chemical Solution Method
Other Preparation Methods for Repair
Safety Labels
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