TEXTRON MOTORS 4-STROKE ENGINE MPE 1000 OFF- ROAD SERVICE MANUAL – PDF DOWNLOAD
DESCRIPTION:
TEXTRON MOTORS 4-STROKE ENGINE MPE 1000 OFF- ROAD SERVICE MANUAL – PDF DOWNLOAD
This repair manual describes how to step by step safely and professionally disassemble the engine and reassemble.
- After the introductory chapters the repair manual is divided into four major sections: Section A This section describes how the engine can be disassembled right down to the spare part level. Section B This section describes how the engine can be reassembled
- . Section C This section describes how the assemblies can be disassemble and reassemble that have not been fully disassembled in section A. Section D This section contains specifications, such as test procedures, adjustments, tightening torques, and assembly instructions. Observe the following references:
- Owner’s Manual provided with your vehicle for general operation and maintenance instructions and other important information. –– Always you also need the manufacturer‘s documentation of the vehicle. –– Keep the spare parts catalog for the engine ready. The spare parts catalog contains for example information on components that have to be replaced after removal. –– Information on troubleshooting can be found in the engine diagnostic manual. –– Some figures in this repair manual are general illustrations and may differ from the actual engine. MEANING OF THE SYMBOLS AND SIGNAL WORDS Item Meaning NOTICE The signal word NOTICE indicates potential property damage.
- Information The signal word Information indicates specific features and recommendations. CHANGE MANAGEMENT TEXTRON MOTORS GmbH strives to make continual improvements as part of the ongoing technical development of its products. Therefore descriptions in the repair manual can be changed or added. All changes are described in the OVERVIEW OF REVISIONS chapter.
- Observe the following references: –– Always use the most current repair manual on WWW.TEXTRONOFFROAD.COM
TABLE OF CONTENTS:
TEXTRON MOTORS 4-STROKE ENGINE MPE 1000 OFF- ROAD SERVICE MANUAL – PDF DOWNLOAD
ABOUT THIS DOCUMENT 5
Meaning of the symbols and signal words 5
Change management 5
SAFETY 6
Meaning of the safety alert symbol and signal
words 6
Important safety messages 6
BEFORE YOU BEGIN WORKING 9
Engine identification 9
Engine components 9
Workshop equipment 11
TEXTRON MOTORS Special tools 11
Workshop equipment and tools 12
Supplies 14
SECTION A – ENGINE DISASSEMBLY 16
Removing engine from the vehicle 18
Securing the engine 18
Mount the engine across from the drive side 18
Removing generator cover 19
Removing generator cover with support
bearing 19
Removing generator cover without support
bearing 20
Removing starter 21
Removing intake manifold 22
Removing ignition coils 22
Removing spark plugs 23
Removing valve cover 23
Removing rocker arms 23
Mount the engine on the drive side 24
Removing oil cooler 25
Removing oil cooler bracket 25
Removing impeller 26
Removing slide ring seal 26
Removing crankshaft cover 26
Removing crankshaft sensor 27
Mount the engine across from the drive side 27
Removing generator and stub shaft 27
Removing oil pressure pump 28
Mount the engine on the drive side 29
Removing suction pump cover 29
Removing suction pump intermediate gear 30
Removing timing chain 30
Removing cylinder head 31
Removing crank drive 32
Removing thermostat housing 34
Removing chain guide 34
Removing chain rail 34
Removing and reinstalling cylinder liners 35
SECTION B – ENGINE RESASSEMBLY 38
Mount the engine on the drive side 39
Replacing oil filter 40
Installing chain rail 40
Installing chain guide 40
Installing thermostat housing 40
Installing crank drive 41
Installing cylinder head 45
Installing timing chain 46
Installing suction pump intermediate gear 48
Installing suction pump cover 48
Mount the engine across from the drive side 49
Installing crankshaft oil seal 49
Installing oil pressure pump 51
Installing generator and stub shaft 52
Mount the engine on the drive side 53
Installing crankshaft sensor 53
Installing crankshaft cover 53
Installing slide ring seal 54
Installing impeller 56
Installing oil cooler bracket 56
Installing oil cooler 57
Mount the engine across from the drive side 57
Installing rocker arms 58
Installing valve cover 58
Installing spark plugs 59
Installing ignition coils 59
Installing intake manifold 60
Installing starter 61
Installing generator cover 62
Installing generator cover with support
bearing 62
4 TD410035-C RLF
TABLE OF CONTENTS
Installing generator cover without support
bearing 64
Securing the engine 65
Installing engine into the vehicle 66
Completing and checking of the work 66
SECTION C – ADDITIONAL WORKING
INSTRUCTIONS 68
Intake manifold disassembly 69
Removing throttle body 69
Removing intake manifold sensor 69
Intake manifold reassembly 70
Installing intake manifold sensor 70
Installing throttle body 70
Valve cover disassembly 71
Removing camshaft sensor 71
Valve cover reassembly 71
Installing camshaft sensor 71
Suction pump cover disassembly 71
Removing oil suction pump 71
Suction pump cover reassembly 72
Installing oil suction pump 72
Cylinder head disassembly 72
Removing brackets and oil pressure switch 72
Removing camshaft 73
Removing valves 73
Removing fuel rail 74
Cylinder head reassembly 75
Installing fuel rail 75
Installing valves 76
Installing camshaft 77
Installing brackets and oil pressure switch 78
Thermostat housing disassembly 78
Removing thermostat 78
Removing coolant sensor 79
Thermostat housing reassembly 79
Installing coolant sensor 79
Installing thermostat 80
Tightening torques und assembly instructions 83
Other bolts 85
Screw-in nipples 86
Screw-in plugs 86
Liquid sealing contours 87
Liquid sealing contour crankcase 87
Liquid sealing contour suction pump cover 88
Liquid sealing contour thermostat housing 89
Liquid sealing contour generator cover 90
Test procedures and adjustments 91
Valve lash 91
Spark plug gap 91
Con rod bearing play 92
Main bearing play 92
Valve timing 92
Generator 93
Oil pressure 94
Tie rod thread protusion 95
Thermostat 95
Crankshaft sensing wheel 96
Rocker arm cam spike 96
OVERVIEW OF REVISIONS 98
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
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