2019 Textron Off Road Wildcat Sport Service Manual – PDF DOWNLOAD
DESCRIPTION:
2019 Textron Off Road Wildcat Sport Service Manual – PDF DOWNLOAD
Foreword
This Textron Off Road Service Manual contains service, maintenance, and troubleshooting information for the 2019 Wildcat Sport. The complete manual is designed to aid service personnel in service-oriented applications.
- This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- This service manual is designed primarily for use by an CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary.
- When replacement of parts is necessary, use only genuine parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol !WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death.
- A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
- At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Textron Off Road constantly refines and improves its products, no retroactive obligation is incurred.
TABLE OF CONTENTS:
2019 Textron Off Road Wildcat Sport Service Manual – PDF DOWNLOAD
General Information/Foreword 2
Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Drive Belt Break-In Procedure 4
Gasoline — Oil — Lubricant 4
Preparation for Storage 5
Preparation after Storage 6
Periodic Maintenance/Tune-Up 7
Air Filter 7
Valve/Tappet Clearance 8
Testing Engine Compression 8
Spark Plugs 9
Engine Oil — Filter 10
Front Differential — Transaxle Lubricant 11
Headlight — Taillight — Brake Light 11
Hydraulic Brake System 14
Burnishing Brake Pads 15
Replacing V-Belt 15
Steering/Body/Controls 18
Front Bumper 18
Hood/Grille/Storage Box 19
Body Panels 20
Center Console 24
Steering Wheel 25
Steering System 26
Steering Knuckles 31
Front Wheel Alignment 33
Accelerator Pedal 33
Shift Lever 34
Shift Cable 35
LCD Gauge 36
Exhaust System 37
Cargo Box 37
Seats 38
Doors 38
Floor 39
Troubleshooting 40
Engine 41
Troubleshooting 42
Removing Engine 44
Top-Side Components 49
Removing Top-Side Components 49
Servicing Top-Side Components 52
Installing Top-Side Components 58
Bottom-Side Components 61
Removing Bottom-Side Components 61
Servicing Bottom-Side Components 65
Installing Bottom-Side Components 68
Servicing Left-Side Components 72
Installing Engine 75
Fuel/Lubrication/Cooling 80
Throttle Body 80
Gas Tank 82
Oil Pump 83
Oil Cooler 83
Oil Flow Chart 84
Liquid Cooling System 85
Radiator 85
Thermostat 87
Fan 88
Water Pump 88
Troubleshooting 90
Electrical System 91
Battery 91
Electronic Power Steering (EPS) 92
Ignition Switch 94
Ignition Coils 94
Accessory Receptacle/Connector 95
Switches 95
Fan Motor 96
Front Drive Actuator 97
Lights 97
Power Distribution Module (PDM) 97
EFI Sensors/Components 98
RPM Limiter 104
Stator Coil 104
Regulator/Rectifier 104
Starter Motor 104
Starter Relay 105
Engine Control Module (ECM) 105
EFI Diagnostic System 106
Troubleshooting 111
Drive and Brake Systems 112
Front Drive Actuator 112
Front Differential 113
Drive Axles 126
Transaxle 128
Driveshaft/Carrier Bearing 143
Hub 146
Hydraulic Brake Caliper (Front) 148
Hydraulic Brake Caliper (Rear) 151
Master Cylinder Assembly 153
Troubleshooting 155
Suspension 156
Shock Absorbers 156
Front A-Arms 160
Rear A-Arms 164
Rear Sway Bar 166
Wheels and Tires 167
Troubleshooting 168
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]