2018 Textron Off Road Wildcat Trail Service Manual – PDF DOWNLOAD
DESCRIPTION:
2018 Textron Off Road Wildcat Trail Service Manual – PDF DOWNLOAD
Foreword
This Textron Off Road Service Manual contains service, maintenance, and troubleshooting information for the 2018 Wildcat Trail. The complete manual is designed to aid service personnel in service-oriented applications.
- This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.
- When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by an CatMaster Basic Level technician.
- The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary.
- When replacement of parts is necessary, use only genuine parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death.
- A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct.
- Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Textron Off Road constantly refines and improves its products, no retroactive obligation is incurred.
TABLE OF CONTENTS:
2018 Textron Off Road Wildcat Trail Service Manual – PDF DOWNLOAD
General Information/Foreword . 2
Specifications 2
Torque Specifications . 3
Torque Conversions (ft-lb/N-m) 4
Drive Belt Break-In Procedure . 4
Gasoline — Oil — Lubricant 4
Preparation for Storage . 5
Preparation After Storage 5
Periodic Maintenance/Tune-Up 7
Air Filter . 7
Testing Engine Compression . 8
Spark Plugs . 9
Muffler/Spark Arrester . 9
Engine Oil — Filter 10
Front Differential — Transaxle Lubricant 11
Headlight — Taillight — Brake Light 11
Hydraulic Brake System 14
Burnishing Brake Pads 15
Replacing V-Belt 15
Steering/Body/Controls 17
Front Bumper . 17
Hood and Grille 18
Body Panels . 18
Center Console 23
Rack and Pinion Assembly 24
Steering Wheel 26
Steering System 27
Steering Shaft 28
Steering Knuckles 30
Front Wheel Alignment 32
Accelerator Pedal . 32
Shift Lever 33
Shift Cable . 33
LCD Gauge 35
Muffler 35
Cargo Box 36
Seats . 36
Doors . 37
Floor 37
Troubleshooting . 38
Engine 39
Troubleshooting . 40
Removing Engine 42
Top-Side Components . 47
Removing Top-Side Components 47
Servicing Top-Side Components . 50
Installing Top-Side Components 56
Bottom-Side Components . 59
Removing Bottom-Side Components 59
Servicing Bottom-Side Components 63
Installing Bottom-Side Components 66
Servicing Left-Side Components . 70
Installing Engine 73
Fuel/Lubrication/Cooling .78
Throttle Body .78
Gas Tank .80
Gas/Vent Hoses 81
Oil Filter/Oil Pump .81
Oil Cooler 81
Oil Flow Chart .83
Liquid Cooling System 83
Radiator .83
Thermostat 86
Fan 87
Water Pump 87
Troubleshooting .89
Electrical System 90
Battery .90
Electronic Power Steering (EPS) .91
Ignition Switch .93
Ignition Coils 93
Accessory Receptacle/Connector .94
Switches 94
Fan Motor 95
Front Drive Actuator 95
Lights .96
Power Distribution Module (PDM) .96
EFI Sensors/Components .97
RPM Limiter 103
Stator Coil .103
Regulator/Rectifier 104
Starter Motor .104
Starter Relay .104
Engine Control Module (ECM) 105
Troubleshooting .110
Drive and Brake Systems 111
Front Drive Actuator 111
Front Differential 112
Drive Axles 125
Transaxle .127
Driveshaft/Carrier Bearing .142
Hub 145
Hydraulic Brake Caliper .147
Master Cylinder Assembly .150
Troubleshooting .152
Suspension .153
Shock Absorbers .153
Front A-Arms .154
Rear A-Arms .158
Front Sway Bar 161
Rear Sway Bar 161
Wheels and Tires 162
Troubleshooting .163
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- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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