Mustang MTL16 MTL20 MTL25 Track Loader Operator’s Manual 908306 – PDF DOWNLOAD
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FILE DETAILS:
Mustang MTL16 MTL20 MTL25 Track Loader Operator’s Manual 908306 – PDF DOWNLOAD
Language : English
Pages : 294
Downloadable : Yes
File Type : PDF
Size: 32.8 MB
TABLE OF CONTENTS:
Mustang MTL16 MTL20 MTL25 Track Loader Operator’s Manual 908306 – PDF DOWNLOAD
SAFETY ALERT SYMBOL 2
■ SlGNAL WORDS 3
■ EXPLANATION OF GRAPHICAL SYMBOLS 3
INTRODUCTION 4
MACHINE DESCRIPTION 5
CONTENTS 7
SAFETY 9
General Precautions 10
Observe all safety rules 10
Wear appropriate clothing and personal protective equipment 10
Provide a fire extinguisher and first aid kit 10
Never remove safety equipment 11
Crush Hazard FOPS Limitations 11
Use a signal person and flagman 11
Avoid fire and explosion hazards 12
Exhaust fumes from the engine can kill 12
Handling asbestos dust 12
Be careful not to get crushed or cut 13
Using optional products 13
Never modify the machine 13
Preparing Precautions 14
Know the working area 14
Check the strength of the bridge 14
Always keep the machine clean 14
Perform inspection and maintenance daily 15
Emergency Exit 15
Starting Precautions 16
Maintain three point contact when mounting and dismounting 16
Clear the area of other persons before starting the machine 16
Start the engine from the operator’s seat 16
Starting with jumper cables 17
After starting the engine 17
In cold weather 17
Operating Precautions 18
Ensure good visibility 18
Do not permit riders on the machine 18
Operate the machine only from the operator’s seat 18
Check for safety in the surrounding area before starting 18
Keep your body inside the operator’s cab 18
Cautions on traveling and turning 19
Cautions on traveling on slopes 20
Use caution when floating the lift arms 20
Do not drive into materials at high speed 21
Operate on snow or ice with extra care 21
Do not carry the bucket over the heads of people 21
Caution against the falling of an unstable load 21
Do not suddenly stop or lower the working equipment 22
Avoid overloading and off-center loads 22
Keep a safe distance from electrical power lines 22
Watch out for hazardous working conditions 23
Travel in narrow or congested places 23
Precautions when passing through tunnels or by high walls 23
Do not enter soft ground 23
Loaders are NOT designed for lifting loads 24
Danger of flying objects 24
Cautions on Towing 24
Stopping Precautions 25
Park safely 25
Transporting Precautions 26
Load and unload the machine safely 26
Transport the machine safely 26
Maintenance Precautions 27
Attach a “DO NOT OPERATE” tag 27
Use the correct tools 27
Replace important safety parts periodically 27
Anti-explosive lighting 27
Do not allow unauthorized personnel in the work area 27
Prepare the work area 28
Always clean the machine 28
Stop the engine before performing maintenance 28
Stay clear of moving parts 28
Securely block the machine or any component that may fall 29
Securely block the raised lift arms 29
Secure the rear door when opened 29
Cautions on tilting up the ROPS 29
Place heavy objects in a stable position 29
Use caution when fueling 30
Handling of hoses 30
Be careful with hot and pressurized components 30
Be careful with hot cooling systems 31
Be careful with fluids under pressure 31
Release all pressure before working on the hydraulic system 31
Be careful with grease under pressure 31
Disconnect the battery 32
Avoid battery hazards 32
Have a Gehl service agent repair welding cracks or other damage 33
Safety signs 33
Checks after maintenance 33
Disposing of wastes 33
Safety Signs (Decals) 34
CONTROLS 37
Names of Components 38
Doors and Covers 40
Starter Key 40
Engine Hood 40
Rear Door 41
Emergency Exit 41
Lift Arm Stop 42
Fuel Filler Cap 43
Seat and Seat Belt 44
Seat 44
Seat Belt 45
Instrument Panel 46
Warning Lamps 46
Indicators 47
Meters 47
Switches 48
Starter Switch 48
Horn Switch 48
Float Switch 48
Auxiliary Hydraulic Switches 49
Travel Speed Switch 50
Light Switches 51
Wiper Switches (Option) 51
Levers and Pedals 52
Safety Bar 52
Throttle Lever 52
Right Control Lever 52
Left Control Lever 53
Auxiliary Pedal (If equipped) 53
Accessories 54
Heater (Option) 54
Auxiliary Hydraulic Lines 55
High Flow Hydraulic System (If Equipped) 56
External Power Socket (Option) 57
Interior Light (Option) 57
OPERATION 59
Before Starting Operation 60
Mounting and Dismounting 60
Walk-Around Inspection 60
Daily Inspection 60
Starting and Stopping the Engine 61
Before Starting the Engine 61
Starting the Engine 62
Warming Up the Engine 63
Stopping the Engine 63
Machine Operation 64
Lever Pattern 64
Warming Up the Hydraulics 65
Inspection After Warm-up 66
Operating the Left Control Lever 67
Operating the Right Control Lever 70
Operating the Auxiliary Hydraulics 71
Operating Procedures 72
Prohibited Operations 72
Cautions on Operating 74
Cautions on Traveling on Slopes 76
Operations Possible with this Machine 78
Parking the Machine 80
Parking 80
Inspection and Checks After Stopping the Engine 80
Handling in Cold Weather 81
Preparing for Cold Weather 81
Cautions after Completing Operations 81
After Cold Weather is Over 81
Handling Rubber Crawlers 82
Prohibited Actions 82
Cautions 83
TRANSPORT 85
Loading and Unloading 86
Securing the Machine 87
Cautions on Transporting 88
MAINTENANCE 89
General 90
Maintenance Description 90
Cautions on Maintenance 90
Service Data 92
Fuel and Lubricant Chart 92
Expendables 93
Tools 94
Tightening Torques 95
Important Parts 96
Maintenance Chart 98
Maintenance Log 100
Walk-Around Inspection 102
Inspecting by Opening the Engine Hood and Rear Door 102
Inspecting by Walking Around the Machine 103
Inspecting While Sitting in the Operator’s Seat 103
Daily Inspection (Every 10 Hours) 104
Inspecting and Replenishing the Coolant 104
Inspecting and Replenishing the Engine Oil 105
Inspecting the Water Separator 105
Inspecting the Fuel Level 106
Inspecting the Hydraulic Oil Level and Replenishing 107
Lubricating the Working Equipment 108
After First 50 Hours (New Machines Only) 109
Replacing the Hydraulic Oil Return Filter 109
Replacing the Engine Oil and Oil Filter 110
Inspecting and Adjusting the Fan Belt 111
Replacing the Line Filter 112
Every 50 Hours 113
Inspecting and adjusting the Crawler Tension 113
Inspecting the Battery Fluid Level and Replenishing 114
Draining the Fuel Tank 115
Every 100 Hours 116
Cleaning the Water Separator (MTL16 / MTL25) 116
Every 250 Hours 117
Replacing the Engine Oil and Oil Filter 117
Inspecting and Adjusting the Fan Belt 117
After First 500 Hours (New Machines Only) 118
Replacing the Travel Motor Gear Oil 118
Every 500 Hours 119
Cleaning the Radiator and Oil Cooler Fins 119
Replacing the Fuel Filter 119
Replacing the Feed Pump Filter (MTL20) 120
Replacing the Hydraulic Oil Return Filter 121
Replacing the Line Filter 121
Every 1000 Hours 122
Cleaning the Engine Cooling System 122
Replacing the Air Cleaner Elements 123
Replacing the Hydraulic Oil and Cleaning the Suction Strainer 124
Replacing the Travel Motor Gear Oil 126
Inspecting and Adjusting the Engine Valve Clearance 126
Retightening the Engine Cylinder Head Bolts 126
Inspecting the Engine Fuel Injection Pressure and Spray Condition 126
Every 2000 Hours 127
Inspecting the Engine Fuel Injection Timing 127
Inspecting the Engine Fuel Injection Valve 127
When Required 128
Replacing the Bucket or Attachment 128
Lubricating the Levers 130
Inspecting and Replenishing the Windshield Washer Fluid 130
Tilting Up the ROPS 131
Inspecting the Rubber Crawlers 132
Long-term Storage 133
TROUBLESHOOTING 135
Symptoms that are not Malfunctions 136
If the Engine Overheats 137
If the Battery Goes Dead 138
After the Fuel Runs Out 139
Bleeding the Air from the Fuel System 139
If a Fuse Blows 140
Inspecting and Replacing the Fuse 140
Inspecting the Fusible Link 141
If a Warning Lamp Flashes 142
Other Symptoms 144
To Lower the Lift Arms 146
Towing 147
SPECIFICATIONS 149
Main Specifications 150
Machine Dimensions 154
Operating Range 156
OPTIONS 159
General Precautions 160
Precautions on Safety 160
Precautions on Installing Attachments 160
Precautions on Operating Attachments 161
INDEX 163
A ~ D 164
E ~ I 165
I ~ P 166
P ~ T 167
T ~ W 168
MUSTANG MANUFACTURING COMPANY, INC WARRANTY 169
California Proposition 65 Warning 170
DESCRIPTION:
Mustang MTL16 MTL20 MTL25 Track Loader Operator’s Manual 908306 – PDF DOWNLOAD
Foreword:
This manual describes operation, inspection and maintenance of the machine, as well as safety instructions to be heeded during these operations. If you have any questions about the machine, please contact a Mustang sales or service outlet.
■ Manual storage
A compartment for storing this manual is provided at the position shown on the diagram below.
1. Insert the starter key and turn it counterclockwise to unlock the cover (1).
2. Open the cover (1).
3. After using the manual, place it in the plastic pouch and store it back in the manual storage.
■ Front, rear, Ieft and right:
This manual refers the front, rear, left and right of the machine as seen when sitting in the operator’s seat with the bucket visible to the front.
■ Designated operations:
Use this machine primarily for the following operations:
- Carrying
- Leveling
- Loading
■ Features:
- Hydrostatic drive system.
- Roll Over / Falling Object Protective Structure (ROPS/FOPS) tilt-up ROPS.
- Rubber crawlers combine the capabilities of a crawler loader.
- Low engine noise and exhaust emissions.
- Two-way auxiliary hydraulics.
- Pilot operated joystick controls.
- Engine emergency stop system.
■ Break-in period:
When the machine is new, heed the instructions below when operating the machine for the
first 100 hours (as indicated on the hour meter).
Using a new machine roughly without breaking it in will lead to quicker deterioration of machine
performance and may shorten the machine’s service life.
- Warm up the engine and hydraulic oil sufficiently.
- Avoid heavy loads and rapid operations. Operate with a load of about 80% the maximum
load. - Do not start up, accelerate, change directions, or stop abruptly unless necessary.
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