LEEBOY RW-80A Road Widener Operations, Service & Parts Manual 1005945-02 PDF DOWNLOAD
FILE DETAILS:
LEEBOY RW-80A Road Widener Operations, Service & Parts Manual 1005945-02 PDF DOWNLOAD
Language : English
Pages : 286
Downloadable :Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
LEEBOY RW-80A Road Widener Operations, Service & Parts Manual 1005945-02 PDF DOWNLOAD
Thumb Index iii
Table of Contents v
Introduction Intro-1
Summary Intro-2
Procedure When Receiving The Machine Intro-3
Identification Data Intro-3
Machine Identification Intro-3
General Information Intro-4
Machine Description Intro-4
Control Stations Intro-5
Engine Console Intro-5
Operators Station Intro-5
Main Control Intro-5
Engine Intro-5
Drive Train Intro-5
Conveyor Intro-5
Electrical System Intro-5
Push Rollers Intro-6
Hopper Intro-6
Washdown System Intro-6
Identification of Major Components Intro-7
Safety 1-1
Be Aware of Safety Information 1-2
Understand Signal Words 1-2
Overview 1-3
General 1-3
Selection and Qualification of Personnel 1-3
Organizational Measures 1-4
Pre-Start Inspection 1-5
Safety Instructions 1-5
Starting 1-6
Operating 1-7
Stopping 1-8
Maintenance 1-8
Warning Of Special Dangers 1-11
Transporting, Towing and Roading 1-11
Hazardous Substance Precaution 1-12
Safety Related Decals 1-13
Symbol Identification 2-1
Machine Symbols 2-2
International Road Machine Symbols 2-3
Operating Controls 3-1
Operator Controls 3-2
Switch Definition 3-2
Engine Console 3-3
Main Power Control / Parking Brake 3-4
Engine Console Lockable Cover 3-4
Hydraulic Oil Temperature Gauge 3-4
Engine Oil Pressure Gauge 3-4
Tachometer / Hourmeter 3-4
Engine Coolant Temperature Gauge 3-4
Voltmeter 3-5
Lights – On / Off / On 3-5
Operator Station – Console 3-5
Main Power Control – On / Off 3-7
Rear Steering Left / Right – Indicator Lights (Option) 3-7
Hopper Lip 3-7
Conveyor – Left / Right 3-8
Conveyor (Belt) Speed 3-8
Slope – AUTO / MANU 3-8
Lights – On / Off / On 3-8
Vibrator – Auto / Off / Manual 3-9
Joint Matcher- Auto / Manual – Option 3-9
Parking Brake Applied Indicator Light 3-9
Table of Contents
RW-80A Road Widener vii
Parking Brake On / Off 3-10
2 Speed Motor Speed Selector 3-10
Rear Wheel Drive – On / Off – Option 3-10
Horn Button 3-10
Strike Off – Outer – UP / DN 3-11
Strike Off – Inner- UP / DN 3-11
Strike Off – In / Out 3-11
Conveyor (Assembly) Shuttle – In / Out 3-12
Hitch (Truck) – In / Out 3-12
Throttle – Full / Idle 3-12
Engine Start 3-13
Dual Manual Control 3-13
RW-80A – Direction Speed Control Levers 3-13
Indicator Plate 3-14
Reverse Lockout 3-14
Conveyor Footswitches 3-15
Washdown Control 3-15
Operating Instructions 4-1
General Information 4-2
Pre-Start Checks / Verifications 4-3
Assembly 4-6
Strike-off Arrangements 4-6
Edger Plate Installation 4-10
Checks and Verification of Machine Controls Prior to Start 4-11
Propelling Machine and Checks while Engine Is Running 4-14
Operating the Machine 4-16
Daily Precautions After Work 4-18
Mounting and Dismounting of Attachments 4-18
Movement of Machine Between Work Sites 4-18
Maintenance Instructions 5-1
General Maintenance Information 5-2
Handling Fluids and Oil, Fuel Filters 5-2
Initial Break-In Maintenance 5-2
Maintenance Schedule 5-3
Routine Maintenance – As Required 5-5
Cleaning / Washing the Machine 5-7
After Cleaning 5-7
Torque Loose Bolted Connections 5-7
10 Hour or Daily Routine Maintenance 5-8
Check Engine Oil Level 5-8
Check Engine Coolant Level and Clean Radiator 5-8
Check Fuel Level 5-9
Inspect Cooling Fan 5-10
Inspect Cooling Fan Drive Belts 5-11
Check Parking Brake for Proper Function 5-11
Check Hydraulic Oil Level Using Dipstick 5-13
Check Belt Scraper Setting 5-13
Grease Steering Axle Knuckle 5-14
Grease Strike Off Pivot Points / Vibratory Strike Off Bearings 5-14
50 Hour or Weekly Routine Maintenance 5-15
Grease Conveyor Head and Tail Shaft Bearings 5-15
Pump Drive Box Fluid Check 5-16
Check Tire Air Pressure 5-16
Torque Wheel Bolts 5-18
Check Air Cleaner System Integrity and Filter Elements 5-18
250 Hours Maintenance 5-18
Change Engine Oil and Filter 5-18
Grease Rear Axle and Front Axle Steering Knuckle 5-19
Check Drive Axle Planetary Oil Level 5-20
500 Hour or Semi-Annual Maintenance 5-21
Change One Hydraulic Oil Filter 5-21
Drain and Clean Hydraulic Tank / Three Hydraulic Strainers 5-22
1000 Hour or Annual Maintenance 5-24
Change Pump Box Oil 5-24
Drain and Flush Radiator, Replace Engine Coolant 5-25
Check Engine Belt and Tensioner 5-26
Troubleshooting 6-1
Electrical Relays/Breakers 6-2
Specifications 7-1
General Information 7-2
Machine Identification 7-2
Name & Address of Manufacturer 7-2
Machine Dimensions 7-2
Fuel And Lube Specifications 7-5
General Information 7-5
Lubrication Chart – Right Side View 7-6
Lube Chart – Bottom View 7-7
Hazardous Substance Precaution 7-9
Fluid Capacities 7-10
Torque Specifications 7-11
General Information 7-11
Metric Fasteners 7-11
Inch Fasteners 7-12
Hydraulic Fittings 7-13
Tightening Flare Type Tube Fittings 7-13
Full Torque Nut Coupling Installation 7-13
Determining Torque Setting 7-17
Equations 7-17 8-1
Schematics 9-1
Main Electrical Schematic 9-3
Illustrated Parts List (IPL) 10-1
Quick Reference Guide – Wire Harnesses 10-2
Drive Systems And Components 10-A1
Main Components 10-A2
Front Drive Arrangement 10-A4
Front Wheel Assembly 10-A6
Fixed Rear Wheel Arrangement 10-A8
Steerable Rear Wheel Arrangement – Optional 10-A10
Spindle Assembly 10-A12
Rear Wheel Assembly 10-A14
Engine Assembly 10-A16
Muffler Kit 10-A20
Air Cleaner Assembly 10-A22
Backup Alarm Assembly 10-A24
Control Systems And Components 10-B1
Operator’s Umbrella – Optional 10-B2
Cut Off Assembly 10-B4
Hopper Trim Arrangement 10-B6
Wiper Assembly 10-B8
Control Installation 10-B10
Deck Plate Installation 10-B14
Control Arrangement 10-B16
Control Pedestal Assembly 10-B20
Panel Assembly 10-B22
Material Handling System And Components 10-C1
Hopper And Conveyor Assembly 10-C2
Conveyor Assembly 10-C6
Idler Roller Assembly 10-C8
Idler Roller Assembly 10-C10
Strike-Off Assembly 10-C12
Strike Off Group 10-C16
Strike Off Hydraulic Extension – 2-3 Foot 10-C18
3 FT Vibratory Strike Off – Optional 10-C20
2’ Crownable Strike Off – Optional 10-C24
Optional 6’ Strike Off With Screed Plate & With & Without Vibration 10-C26
Strike Off Hydraulic Extension – 3 Foot – Optional 10-C28
Hydraulic Strike Off Extension – Optional 10-C30
Inner Cut-Off Installation – Optional 10-C32
Oscillating Push Roller Assembly 10-C34
Truck Hitch Assembly 10-C36
Truck Hitch Assembly (cont) 10-C40
Wheel Roller Assembly 10-C42
Washdown Pump Assembly 10-C44
Hydraulic System And Components 10-D1
Front Hydraulics 10-D2
Rear Hydraulics 10-D6
Hydraulic Tank Assembly 10-D10
Truck Hitch Valve Assembly – Option 10-D12
Block Assembly – Return 10-D14
Block Assembly – Pressure 10-D16
Control Valve Assembly 10-D18
Conveyor Selector Valve (20175931) – Internal 10-D20
Electrical System And Components 10-E1
Battery Installation 10-E2
Junction Box Assembly 10-E4
Alphabetical Parts List 10-E7
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LEEBOY RW-80A Road Widener Operations, Service & Parts Manual 1005945-02 PDF DOWNLOAD
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