LEEBOY FB55 BROOM Operations, Service & Parts Manual SN 247480 PDF DOWNLOAD
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LEEBOY FB55 BROOM Operations, Service & Parts Manual SN 247480 PDF DOWNLOAD
Language : English
Pages : 266
Downloadable : Yes
File Type : PDF
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LEEBOY FB55 BROOM Operations, Service & Parts Manual SN 247480 PDF DOWNLOAD
FB55 BROOM
Manual No. 1022943-01 Operations, Service And Parts Manual
This manual applies to Serial Number 247480
Safety........................................................ 13 Safety Precautions........................................ 16 Machine Precautions....................................... 19 Hot Material Precautions.............................. 19 Hydraulic Systems Precautions......................... 19 Refueling Precautions................................. 20 Battery Precautions................................... 20 Starting and Stopping Precautions..................... 20 Parking Precautions................................... 20 Operating Precautions................................. 20 Storage Precautions................................... 21 Maintenance Precautions............................... 21 Tire Precautions ..................................... 22 Safety Decals............................................. 23 Safety Decal Locations................................ 23 Safety Decals Care.................................... 25 Information and Specifications................................ 27 Limited Warranty Policy................................... 28 Contact Information....................................... 29 Specification Charts...................................... 30 Torque Specifications..................................... 33 Standard Inch Fasteners............................... 33 Metric Fasteners...................................... 34 Hydraulic Fittings.................................... 34 Determining Proper Torque............................. 35 Components.................................................... 39 Components Overview....................................... 41 Operator Controls..................................... 41 Engine ............................................... 41 Electrical System .................................... 42 Hydrostatic Drive System ............................. 42 Brush Control and Quick-Change Core System............ 42 Machine Overview.......................................... 43 SweepPro II Controls...................................... 44 Upper Control Panel....................................... 45 Heat and Air Conditioning (Option)........................ 45 Operation..................................................... 47 General Information....................................... 49 Receiving the Machine................................. 49 Initial and Daily Inspection.......................... 49 Start-Up Procedure........................................ 50 Stopping the Engine................................... 51 Emergency Stop Button................................. 51 Driving the Broom......................................... 51 Adjust Seat........................................... 52 Adjust Steering Console............................... 53 Joystick Transmission Selector........................ 53 Speed Selector Switch................................. 53 Stopping and Braking.................................. 54 Cab Door Release...................................... 54 PV380 PowerView™ Display.................................. 54 Keypad Functions...................................... 55 Gauge Screens......................................... 56 User Settings Screen.................................. 57 Service Reminders Screen.............................. 58 Faults Screen......................................... 59 PV380 Diagnostic Codes................................ 59 Starting to Sweep......................................... 61 Joystick Controls..................................... 61 Brush Lift/Float ..................................... 61 Brush Swing........................................... 62 Side Shift Brush Swing (Option)....................... 62 Brush Speed and Down Pressure......................... 62 Brush Rotation Lever.................................. 62 Sweeping Guidelines....................................... 63 Quick-Change Brush Core................................... 63 Self-Load Brush (Option).............................. 64 Transporting the Broom.................................... 65 Options................................................... 66 Dust Suppression System............................... 66 Side Shift ........................................... 66 Brushes............................................... 66 Reverse Brush Rotation................................ 66 Self Load Brush....................................... 66 Cold Weather Package.................................. 66 Cab Radio/CD/Bluetooth................................ 66 Front Windshield Washer and Rear Wiper/Washer......... 67 Cab AC/Heat........................................... 67 Spare Tire and Mount.................................. 67 Rearview Camera System................................ 67 Magnetic Cup Holder................................... 67 Cab Air Quality Kit................................... 68 Maintenance................................................... 69 Maintenance Schedule...................................... 71 Routine Maintenance....................................... 72 Preparing Machine for Maintenance..................... 72 Every 10 Hours or Daily Routine Maintenance .......... 72 Every 50 Hours or Weekly Routine Maintenance.......... 72 Every 100 Hour or Monthly Maintenance................. 72 Every 250 Hours or Quarterly Routine Maintenance...... 72 Every 500 Hours or Semi-Annual Routine Maintenance.... 73 Every 1000 Hours or Annual Routine Maintenance........ 73 Lubrication............................................... 73 Lubrication Points.................................... 74 Daily Lubrication..................................... 75 Daily Lubrication..................................... 76 Weekly Lubrication.................................... 76 Biannual and Annual Lubrication....................... 77 Drive Axle............................................ 77 Engine Maintenance........................................ 78 Check Engine Oil...................................... 78 Change Engine Oil and Filter.......................... 78 Air Filter............................................ 79 Cooling System............................................ 80 Replace Radiator Hoses ............................... 80 Fuel System............................................... 81 Fuel Tank............................................. 81 Fuel Filter........................................... 81 Fuel Water Separator.................................. 82 Electrical System......................................... 82 Battery Servicing..................................... 82 Check Battery Electrolyte Level ...................... 83 Replace Battery....................................... 84 Alternator............................................ 85 Cold Weather Starting................................. 85 Lighting.............................................. 85 Fuse Box Panel ....................................... 86 Dielectric Grease..................................... 86 Hydraulic System.......................................... 87 Check Hydraulic Oil Level ............................ 88 Change Hydraulic Oil and Filter....................... 88 Change Hydraulic Oil Strainer......................... 90 Hydraulic Pump and Motor.............................. 90 Hydraulic Test Port................................... 90 Priority Relief Valve................................. 91 Brush Drive Relief Valve.............................. 92 Chassis Maintenance....................................... 93 Tires and Wheels...................................... 93 Change Tires.......................................... 94 Repack Wheel Bearings................................. 95 Brakes.................................................... 96 Park Brake Adjustment................................. 97 Dust Suppression System................................... 97 Spray Bar and Nozzles................................. 97 Water System Strainer................................. 98 Winterizing for Storage................................... 98 Removing from Storage................................. 99 Welding on Machine........................................100 Troubleshooting...........................................101 Hydraulic Motor Installation Start-Up Procedure.......101 Troubleshooting Chart.................................102 Wiring Schematic (1 of 4).....................................107 Wiring Schematic (2 of 4).................................109 Wiring Schematic (3 of 4).................................111 Wiring Schematic (4 of 4).................................113 Main Harness (1 of 2).....................................115 Main Harness (2 of 2).....................................117 Oil Cooler Schematic/Harness..............................119 Cab Harness (1 of 2)......................................121 Cab Harness (2 of 2)......................................123 Control Panel (1 of 3)....................................125 Control Panel (2 of 3)....................................127 Control Panel (3 of 3)....................................129 Joystick, FNR, 4-Button...................................131 Option - Air Filtration System Harness....................133 Option - Windshield Wiper Pumps Harness...................135 Hydraulic System - Standard...............................137 Hydraulic System - Side Shift Option......................139 Illustrated Parts List........................................141 Quick Reference ..........................................143 Axle - Assemblies.........................................144 Axle - Drive (Housing)....................................146 Axle - Drive (Components).................................148 Axle - Drive (Hub)........................................150 Axle - Hydraulic Drive Motor..............................152 Axle - Steering...........................................154 Axle - Steering (Cont.)...................................156 Brush - Assembly..........................................158 Brush - Drive.............................................160 Brush - Pivot - Standard..................................162 Brush - Option - Pivot, Side Shift........................164 Brush - Option - Water Spray Assembly (1 of 2)............166 Brush - Option - Water Spray Assembly (2 of 2)............168 Cab - Details (1 of 2)....................................170 Cab - Details (2 of 2)....................................172 Cab - Windows.............................................174 Cab - Door................................................176 Cab - Steering............................................178 Cab - Hydraulic Brakes....................................180 Cab - Spring Seat.........................................182 Cab - Controls............................................184 Cab - Controls (Cont.)....................................186 Cab - Fuse Panel..........................................188 Tanks - Fuel..............................................190 Tanks - Hydraulic.........................................192 Engine - Cover Assembly...................................194 Engine - Radiator.........................................196 Engine - Intake/Exhaust...................................198 Engine - Components.......................................200 Engine - Hydraulic Pumps..................................202 Hydraulics - Brush (1 of 2)...............................204 Hydraulics - Brush (2 of 2)...............................206 Hydraulics - Option - Side Shift..........................208 Hydraulics - Oil Cooler...................................210 Hydraulics - Pumps........................................212 Hydraulics - Solenoid Valves..............................214 Option - FNR Brush Rotation...............................216 Option - Air Conditioning/Heater (1 of 2).................218 Option - Air Conditioning/Heater (2 of 2).................220 Option - Cab Air Filtration System........................222 Option - Front Wiper Washer...............................224 Option - Rear Wiper & Washer..............................226 Option - Back-Up Camera System............................228 Option - Stereo System....................................230 Option - Spare Tire Mount.................................232 Hydraulic Hose Schedule ..................................234 Decal Schedule ...........................................236 Alphabetical Parts Index..................................238
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LEEBOY FB55 BROOM Operations, Service & Parts Manual SN 247480 PDF DOWNLOAD
SAFETY PRECAUTIONS:
Pre-Operation Hazard
Read and understand this manual before operating or servicing the engine to ensure that safe operating practices and maintenance procedures are followed.
• Never permit anyone to service or operate the machine without proper training.
• Safety signs and labels are additional reminders for safe operating and maintenance techniques.
• Contact your authorized LeeBoy dealer for additional training.
• Make sure you are aware of all laws and regulations that are in effect for the location in which the broom is operated.
• Make sure you have all necessary licenses to operate the broom.
Poor Lighting Hazard
The work area must be well lit to ensure safe and proper operation. • Ensure that the work area is adequately illuminated. • Always install wire cages on portable safety lights
Tool Hazard
Always use tools appropriate for the task at hand and use the correct size tool for loosening or tightening machine parts.
Power Lines Hazard
If your machine comes into contact with electric power lines, observe the following
• Stay in the operators seat.
• Warn other workers to stay away and do not touch any control or any part of the machine.
• If contact can be broken, drive the machine away from the danger zone.
• If contact cannot be broken, stay in the operators seat until told that power is off.
• Failure to observe these directions could result in electrocution or death
Electrocution Hazard
Disconnect the battery before welding anywhere on the machine. Suffocation Hazard Carbon monoxide poisoning is a serious condition that occurs as a result of improper ventilation.
• Never operate the internal combustion engine on this machine in an enclosed area with poor ventilation. Ensure proper ventilation to reduce risk of carbon monoxide poisoning or death.
Exhaust Hazard
All internal combustion engines create carbon monoxide gas during operation and special precautions are required to avoid carbon monoxide poisoning:
• Never block windows, vents or other means of ventilation.
• Always ensure that all connections are tightened to specifications after repair is made to the exhaust system.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
G.P