LEEBOY 695B MOTOR GR1020289-02ADER Operations, Service & Parts Manual SN 191235 PDF DOWNLOAD
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LEEBOY 695B MOTOR GR1020289-02ADER Operations, Service & Parts Manual SN 191235 PDF DOWNLOAD
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LEEBOY 695B MOTOR GR1020289-02ADER Operations Service & Parts Manual SN 191235 PDF DOWNLOAD
LEEBOY 695B MOTOR GRADER
Manual No. 1020289-02
This manual applies to Serial Number 191235
Safety ...................................................... 15 Safety Precautions....................................... 18 Machine Precautions...................................... 21 Hot Material Precautions............................. 21 Hydraulic Systems Precautions........................ 21 Refueling Precautions................................ 22 Battery Precautions.................................. 22 Starting and Stopping Precautions.................... 22 Parking Precautions.................................. 22 Operating Precautions................................ 22 Poor Visibility...................................... 23 Snow Removal......................................... 23 Storage Precautions.................................. 23 Maintenance Precautions.............................. 23 Tire Precautions .................................... 24 Safety Decals............................................ 25 Safety Decals Care................................... 27 Decal Installation (Sticker Type).................... 27 Decal Installation (Top Protected) .................. 27 Information and Specifications............................... 29 One Year Limited Warranty................................ 30 Contact Information...................................... 31 Specification Charts..................................... 32 Torque Specifications.................................... 35 Standard Inch Fasteners.............................. 35 Metric Fasteners..................................... 36 Hydraulic Fittings................................... 36 Determining Proper Torque............................ 37 Component Location........................................... 41 Components Overview...................................... 43 Operator Station..................................... 43 Engine............................................... 43 Hydrostatic Drive.................................... 44 Electrical System.................................... 44 Scarifier (Optional)................................. 45 Standard Equipment/Options........................... 45 Machine Overview......................................... 46 Operator Station......................................... 47 Steering COlumn Controls................................. 48 Main Control Panel....................................... 50 Heat and Air Conditioning (Cab Option)................... 52 Operation.................................................... 53 General Information...................................... 55 Receiving the Machine................................ 55 Initial and Daily Inspection......................... 55 Start-Up Procedure....................................... 56 Check Neutral Start.................................. 56 Starting the Engine.................................. 57 Cold Weather Starting................................ 57 Stopping the Engine.................................. 58 Emergency Stop Button................................ 58 Regeneration (REGEN)..................................... 58 Diesel Exhaust Fluid (DEF) After-Treatment System.... 59 PV485 Digital Display.................................... 60 Gauge Screen......................................... 60 Main Menu Screen..................................... 63 Diagnostics.......................................... 63 System Info.......................................... 64 User Settings........................................ 65 Tier 4F.............................................. 67 Regen Request........................................ 68 Regen Inhibit........................................ 68 Driving the Grader....................................... 69 Adjust Seat.......................................... 70 Adjust Steering Console.............................. 70 2-Speed High/Low..................................... 70 Axle Travel/Work..................................... 71 Throttle ............................................ 71 Directional Control.................................. 72 Braking.............................................. 72 Steering............................................. 73 Articulation......................................... 73 Front Wheel Lean..................................... 74 Motor Grader Terms....................................... 75 Moldboard................................................ 76 Circle Turn Cushion Valve............................ 77 Grader Attachments....................................... 77 Front Attachments.................................... 77 Front Blade Float.................................... 78 Mounting Front Attachments........................... 78 Operating Front Attachments.......................... 79 Scarifiers........................................... 79 Operating a Scarifier................................ 80 Replacing Scarifier Teeth............................ 81 Operating Techniques..................................... 81 Grading Tips......................................... 81 Grading Around Objects............................... 82 Spreading and Leveling............................... 83 Slope Work........................................... 84 Grading an “S” Curve Shoulder........................ 85 Road Maintenance......................................... 86 Gravel and Dirt Roads................................ 87 Crowning the Road.................................... 88 Ditch Work........................................... 88 Cul-De-Sacs.......................................... 89 Transport................................................ 90 Loading.............................................. 90 Unloading............................................ 91 Tie-Down Procedure................................... 91 Towing................................................... 91 Options.................................................. 92 Cab Option........................................... 92 Sliding Moldboard Options............................ 93 Secondary Steering................................... 93 All-Wheel Drive (AWD)................................ 93 Cold Weather Engine Package.......................... 93 Circle Side Shift.................................... 94 Reverse Camera System................................ 94 Maintenance.................................................. 95 Maintenance Schedule..................................... 97 Maintenance Schedule..................................... 98 Prepare for Maintenance.............................. 98 10-Hour or Daily Routine Maintenance................. 98 50-Hour Routine Maintenance.......................... 98 100-Hour or Monthly Routine Maintenance.............. 99 250-Hour or Quarterly Routine Maintenance............ 99 500-Hour or Semi-Annual Routine Maintenance.......... 99 1000-Hour or Annual Routine Maintenance.............. 99 2000-Hour or Every Two Years Maintenance............. 99 3000-Hour or Every Three Years Maintenance........... 99 Lubrication..............................................100 Grease Points........................................100 Axle Lubricants......................................102 Breathers............................................102 Planetary Hubs.......................................104 Machine Adjustments......................................104 Moldboard Blade......................................104 Drawbar Ball and Socket..............................105 Toe-In...............................................106 Park Brake (Rear Bogie Axle).........................106 Engine Maintenance.......................................107 Check Engine Oil.....................................107 Change Engine Oil and Filter.........................107 Engine Drive Belt....................................108 Air Filter ..........................................109 Radiator Coolant.....................................109 Selective Catalytic Reduction (SCR) System...........110 DEF Tank Filter......................................112 DEF Dosing Unit Filter...............................112 Fuel System..............................................113 Fuel Filter..........................................114 Fuel Water Separator.................................114 Electrical System........................................115 Battery Servicing....................................115 Alternator Servicing.................................116 Fuse Boxes ..........................................116 Lighting.............................................117 Dielectric Grease....................................118 Hydraulic System.........................................119 Checking Hydraulic Oil Level ........................119 Change Hydraulic Oil and Filter......................120 Change Hydraulic Oil Cap Strainer....................121 Hydraulic Pump and Motor.............................121 Hydraulic Test Ports.................................122 Chassis..................................................123 Tires................................................123 Repack Front Wheel Bearings..........................124 Replacement Procedures...................................125 Batteries............................................125 Radiator Hoses ......................................126 Moldboard Blade......................................127 Side-Cut Edges.......................................127 Moldboard Slide Cylinder.............................128 Moldboard Lift Cylinders.............................129 Moldboard Tilt Cylinders.............................130 Moldboard Angle Cylinder.............................131 Articulate Cylinders.................................131 Wheel Steering Cylinder..............................132 Wheel Lean Cylinder..................................133 Scarifier Lift Cylinder..............................133 Welding on Machine.......................................134 Front Blade Lift Cylinder (Option)...................134 Winterizing for Storage..................................135 Periodic Maintenance in Storage......................136 Removing from Storage................................136 Hydraulic Motor Start-Up.............................137 Troubleshooting Chart....................................138 PV485 Diagnostic Trouble Code (DTC) Chart................145 PV485 Troubleshooting................................150 Schematics...................................................151 Electrical Schematic (1 of 10)...........................153 Electrical Schematic (2 of 10)...........................155 Electrical Schematic (3 of 10)...........................157 Electrical Schematic (4 of 10)...........................159 Electrical Schematic (5 of 10)...........................161 Electrical Schematic (6 of 10)...........................163 Electrical Schematic (7 of 10)...........................165 Electrical Schematic (8 of 10)...........................167 Electrical Schematic (9 of 10)...........................169 Electrical Schematic (10 of 10)..........................171 Rear Harness (1 of 2)....................................173 Rear Harness (2 of 2)....................................175 Front Harness (1 of 2)...................................177 Front Harness (2 of 2)...................................179 Engine Harness (1 of 2)..................................181 Engine Harness (2 of 2)..................................183 Steering Console Harness (1 of 2)........................185 Steering Console Harness (2 of 2)........................187 Control Panel (1 of 7)...................................189 Control Panel (2 of 7)...................................191 Control Panel (3 of 7)...................................193 Control Panel (4 of 7)...................................195 Control Panel (5 of 7)...................................197 Control Panel (6 of 7)...................................199 Control Panel (7 of 7)...................................201 Hydraulic Schematic (1 of 5).............................203 Hydraulic Schematic (2 of 5).............................205 Hydraulic Schematic (3 of 5).............................207 Hydraulic Schematic (4 of 5).............................209 Hydraulic Schematic (5 of 5).............................211 Illustrated Parts List.......................................213 Quick Reference .........................................215 Boom Articulation........................................216 Boom Pivot...............................................218 Rear Drive Assembly......................................220 Front Axle Assembly, 2WD (1 of 3)........................222 Front Axle Assembly, 2WD (2 of 3)........................224 Front Axle Assembly, 2WD (3 of 3)........................226 OPTION-Front Axle Assembly, AWD (1 of 3).................228 OPTION-Front Axle Assembly, AWD (2 of 3).................230 OPTION-Front Axle Assembly, AWD (3 of 3).................232 Moldboard Turntable Assembly, 11 Ft/12 Ft (1 of 4).......234 Moldboard Turntable Assembly, 11 Ft/12 Ft (2 of 4).......236 Moldboard Turntable Assembly, 11 Ft/12 Ft (3 of 4).......238 Moldboard Turntable Assembly, 11 Ft/12 Ft (4 of 4).......240 Canopy Assembly..........................................242 Cab Assembly - Exterior (1 of 2).........................244 Cab Assembly - Exterior (2 of 2).........................246 Cab Assembly - Interior (1 of 2).........................248 Cab Assembly - Interior (2 of 2).........................250 Cab Assembly - Air Conditioning (1 of 2).................252 Cab Assembly - Air Conditioning (2 of 2).................254 Canopy/Cab Details - Seat................................256 Canopy/Cab Details - Interior/Exterior...................258 Controls - 10 Station (1 of 4) ..........................260 Controls - 10 Station (2 of 4) ..........................262 Controls - 10 Station (3 of 4) ..........................264 Controls - 10 Station (4 of 4) ..........................266 Hydraulics - Control Valve Assembly (1 of 2).............268 Hydraulics - Control Valve Assembly (2 of 2).............270 Controls - Panel.........................................272 Controls - Panel (Cont.).................................274 Hydraulics - Tanks.......................................276 Hydraulics - Tanks (Cont.)...............................278 Hydraulics - 2WD.........................................280 Hydraulics - Brake, 2WD/AWD..............................282 Hydraulics - Valve Bank, 2WD/AWD.........................284 Hydraulics - Pumps, 2WD..................................286 Hydraulics - Pumps, AWD..................................288 Hydraulics - Pumps, AWD (Cont.)..........................290 Engine - Shroud..........................................292 Engine - Shroud (Cont.)..................................294 Engine - Radiator........................................296 Engine - Intake/Exhaust..................................298 Engine - Components......................................300 Engine - DEF Tank........................................302 Engine - Fuel Tank.......................................304 Engine - Battery Box.....................................306 Frame Details............................................308 OPTION - Dozer Blade/Blade Scarifier.....................310 OPTION - Dozer Blade/Blade Scarifier (Cont.).............312 OPTION - Front Scarifier.................................314 OPTION - Rear Scarifier..................................316 OPTION - Cold Weather Start..............................318 OPTION - Dead Engine Steering............................320 Hydraulic Hose Index.....................................322 Decal Index..............................................328 Alphabetical Parts Index.................................330 Safety ...................................................... 15 Safety Precautions....................................... 18 Machine Precautions...................................... 21 Hot Material Precautions............................. 21 Hydraulic Systems Precautions........................ 21 Refueling Precautions................................ 22 Battery Precautions.................................. 22 Starting and Stopping Precautions.................... 22 Parking Precautions.................................. 22 Operating Precautions................................ 22 Poor Visibility...................................... 23 Snow Removal......................................... 23 Storage Precautions.................................. 23 Maintenance Precautions.............................. 23 Tire Precautions .................................... 24 Safety Decals............................................ 25 Safety Decals Care................................... 27 Decal Installation (Sticker Type).................... 27 Decal Installation (Top Protected) .................. 27 Limited Warranty Policy...................................... 30 Contact Information...................................... 31 Specification Charts..................................... 32 Torque Specifications.................................... 35 Standard Inch Fasteners.............................. 35 Metric Fasteners..................................... 36 Hydraulic Fittings................................... 36 Determining Proper Torque............................ 37 Component Location........................................... 41 Components Overview...................................... 43 Operator Station..................................... 43 Engine............................................... 43 Hydrostatic Drive.................................... 44 Electrical System.................................... 44 Scarifier (Optional)................................. 45 Standard Equipment/Options........................... 45 Machine Overview......................................... 46 Operator Station......................................... 47 Steering COlumn Controls................................. 48 Main Control Panel....................................... 50 Heat and Air Conditioning (Cab Option)................... 52 Operation.................................................... 53 General Information...................................... 55 Receiving the Machine................................ 55 Initial and Daily Inspection......................... 55 Start-Up Procedure....................................... 56 Pre-Start Brake Check................................ 56 Starting the Engine.................................. 57 Cold Weather Starting................................ 57 Stopping the Engine.................................. 58 Emergency Stop Button................................ 58 Regeneration (REGEN)..................................... 58 Diesel Exhaust Fluid (DEF) After-Treatment System.... 59 PV485 Digital Display.................................... 60 Gauge Screen......................................... 60 Main Menu Screen..................................... 63 Diagnostics.......................................... 63 System Info.......................................... 64 User Settings........................................ 65 Tier 4F.............................................. 66 Regen Request........................................ 68 Regen Inhibit........................................ 68 Driving the Grader....................................... 69 Adjust Seat.......................................... 70 Adjust Steering Console.............................. 70 Axle Travel/Work..................................... 70 2-Speed High/Low..................................... 71 Throttle ............................................ 71 Directional Control.................................. 72 Braking.............................................. 72 Steering............................................. 73 Articulation......................................... 73 Front Wheel Lean..................................... 74 Motor Grader Terms....................................... 75 Moldboard................................................ 76 Circle Turn Cushion Valve............................ 77 Grader Attachments....................................... 77 Front Attachments.................................... 77 Front Blade Float.................................... 78 Mounting Front Attachments........................... 78 Operating Front Attachments.......................... 79 Scarifiers........................................... 79 Operating a Scarifier................................ 80 Replacing Scarifier Teeth............................ 81 Operating Techniques..................................... 81 Grading Tips......................................... 81 Grading Around Objects............................... 82 Spreading and Leveling............................... 83 Slope Work........................................... 84 Grading an “S” Curve Shoulder........................ 85 Road Maintenance......................................... 86 Gravel and Dirt Roads................................ 87 Crowning the Road.................................... 88 Ditch Work........................................... 88 Cul-De-Sacs.......................................... 89 Transport................................................ 90 Loading.............................................. 90 Unloading............................................ 90 Tie-Down Procedure................................... 91 Towing................................................... 91 Options.................................................. 92 Cab Option........................................... 92 Sliding Moldboard Options............................ 93 Secondary Steering................................... 93 All-Wheel Drive (AWD)................................ 93 Cold Weather Engine Package.......................... 93 Circle Side Shift.................................... 94 Reverse Camera System................................ 94 Maintenance.................................................. 95 Maintenance Schedule..................................... 97 Maintenance Schedule..................................... 98 Prepare for Maintenance.............................. 98 10-Hour or Daily Routine Maintenance................. 98 50-Hour Routine Maintenance.......................... 98 100-Hour or Monthly Routine Maintenance.............. 99 250-Hour or Quarterly Routine Maintenance............ 99 500-Hour or Semi-Annual Routine Maintenance.......... 99 1000-Hour or Annual Routine Maintenance.............. 99 2000-Hour or Every Two Years Maintenance............. 99 3000-Hour or Every Three Years Maintenance........... 99 Lubrication..............................................100 Grease Points........................................100 Axle Lubricants......................................102 Breathers............................................102 Planetary Hubs.......................................104 Machine Adjustments......................................104 Moldboard Blade......................................104 Drawbar Ball and Socket..............................105 Toe-In...............................................106 Park Brake (Rear Bogie Axle).........................106 Engine Maintenance.......................................107 Check Engine Oil.....................................107 Change Engine Oil and Filter.........................107 Engine Drive Belt....................................108 Air Filter ..........................................109 Radiator Coolant.....................................109 Selective Catalytic Reduction (SCR) System...........110 DEF Tank Filter......................................112 DEF Dosing Unit Filter...............................112 Fuel System..............................................113 Fuel Filter..........................................114 Fuel Water Separator.................................114 Electrical System........................................115 Battery Servicing....................................115 Alternator Servicing.................................116 Fuse Boxes ..........................................116 Lighting.............................................117 Dielectric Grease....................................118 Hydraulic System.........................................119 Checking Hydraulic Oil Level ........................119 Change Hydraulic Oil and Filter......................120 Change Hydraulic Oil Cap Strainer....................121 Hydraulic Pump and Motor.............................121 Hydraulic Test Ports.................................122 Chassis..................................................123 Tires................................................123 Repack Front Wheel Bearings..........................124 Replacement Procedures...................................125 Batteries............................................125 Radiator Hoses ......................................126 Moldboard Blade......................................127 Side-Cut Edges.......................................127 Moldboard Slide Cylinder.............................128 Moldboard Lift Cylinders.............................129 Moldboard Tilt Cylinders.............................130 Moldboard Angle Cylinder.............................131 Articulate Cylinders.................................131 Wheel Steering Cylinder..............................132 Wheel Lean Cylinder..................................133 Scarifier Lift Cylinder..............................133 Welding on Machine.......................................134 Front Blade Lift Cylinder (Option)...................134 Winterizing for Storage..................................135 Periodic Maintenance in Storage......................136 Removing from Storage................................136 Hydraulic Motor Start-Up.............................137 Troubleshooting Chart....................................138 PV485 Diagnostic Trouble Code (DTC) Chart................145 PV485 Troubleshooting................................150 Schematics...................................................151 Electrical Schematic (1 of 10)...........................153 Electrical Schematic (2 of 10)...........................155 Electrical Schematic (3 of 10)...........................157 Electrical Schematic (4 of 10)...........................159 Electrical Schematic (5 of 10)...........................161 Electrical Schematic (6 of 10)...........................163 Electrical Schematic (7 of 10)...........................165 Electrical Schematic (8 of 10)...........................167 Electrical Schematic (9 of 10)...........................169 Electrical Schematic (10 of 10)..........................171 Rear Harness (1 of 2)....................................173 Rear Harness (2 of 2)....................................175 Front Harness (1 of 2)...................................177 Front Harness (2 of 2)...................................179 Engine Harness (1 of 2)..................................181 Engine Harness (2 of 2)..................................183 Steering Console Harness (1 of 2)........................185 Steering Console Harness (2 of 2)........................187 Control Panel (1 of 7)...................................189 Control Panel (2 of 7)...................................191 Control Panel (3 of 7)...................................193 Control Panel (4 of 7)...................................195 Control Panel (5 of 7)...................................197 Control Panel (6 of 7)...................................199 Control Panel (7 of 7)...................................201 Hydraulic Schematic (1 of 5).............................203 Hydraulic Schematic (2 of 5).............................205 Hydraulic Schematic (3 of 5).............................207 Hydraulic Schematic (4 of 5).............................209 Hydraulic Schematic (5 of 5).............................211 Illustrated Parts List.......................................213 Quick Reference .........................................215 Boom Articulation........................................216 Boom Pivot...............................................218 Rear Drive Assembly......................................220 Front Axle Assembly, 2WD (1 of 3)........................222 Front Axle Assembly, 2WD (2 of 3)........................224 Front Axle Assembly, 2WD (3 of 3)........................226 OPTION-Front Axle Assembly, AWD (1 of 3).................228 OPTION-Front Axle Assembly, AWD (2 of 3).................230 OPTION-Front Axle Assembly, AWD (3 of 3).................232 Moldboard Turntable Assembly, 11 Ft/12 Ft (1 of 4).......234 Moldboard Turntable Assembly, 11 Ft/12 Ft (2 of 4).......236 Moldboard Turntable Assembly, 11 Ft/12 Ft (3 of 4).......238 Moldboard Turntable Assembly, 11 Ft/12 Ft (4 of 4).......240 Canopy Assembly..........................................242 Cab Assembly - Exterior (1 of 2).........................244 Cab Assembly - Exterior (2 of 2).........................246 Cab Assembly - Interior (1 of 2).........................248 Cab Assembly - Interior (2 of 2).........................250 Cab Assembly - Air Conditioning (1 of 2).................252 Cab Assembly - Air Conditioning (2 of 2).................254 Canopy/Cab Details - Seat................................256 Canopy/Cab Details - Interior/Exterior...................258 Controls - 10 Station (1 of 4) ..........................260 Controls - 10 Station (2 of 4) ..........................262 Controls - 10 Station (3 of 4) ..........................264 Controls - 10 Station (4 of 4) ..........................266 Hydraulics - Control Valve Assembly (1 of 2).............268 Hydraulics - Control Valve Assembly (2 of 2).............270 Controls - Panel.........................................272 Controls - Panel (Cont.).................................274 Hydraulics - Tanks.......................................276 Hydraulics - Tanks (Cont.)...............................278 Hydraulics - 2WD.........................................280 Hydraulics - Brake, 2WD/AWD..............................282 Hydraulics - Valve Bank, 2WD/AWD.........................284 Hydraulics - Pumps, 2WD..................................286 Hydraulics - Pumps, AWD..................................288 Hydraulics - Pumps, AWD (Cont.)..........................290 Engine - Shroud..........................................292 Engine - Shroud (Cont.)..................................294 Engine - Radiator........................................296 Engine - Intake/Exhaust..................................298 Engine - Components......................................300 Engine - DEF Tank........................................302 Engine - Fuel Tank.......................................304 Engine - Battery Box.....................................306 Frame Details............................................308 OPTION - Dozer Blade/Blade Scarifier.....................310 OPTION - Dozer Blade/Blade Scarifier (Cont.).............312 OPTION - Front Scarifier.................................314 OPTION - Rear Scarifier..................................316 OPTION - Cold Weather Start..............................318 OPTION - Dead Engine Steering............................320 Hydraulic Hose Index.....................................322 Decal Index..............................................328 Alphabetical Parts Index.................................330
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LEEBOY 695B MOTOR GR1020289-02ADER Operations, Service & Parts Manual SN 191235 PDF DOWNLOAD
Safety Precautions
The safety messages that follow have
Pre-Operation Hazard Read and understand this Operation Manual before operating or servicing the engine to ensure that safe operating practices and maintenance procedures are followed
• Never permit anyone to service or operate the machine without proper training.
• Safety signs and labels are additional reminders for safe operating and maintenance techniques
• Contact LeeBoy or an authorized LeeBoy dealer for additional training.
• Make sure you are aware of all laws and regulations that are in effect for the location in which the grader is operated.
• Make sure you have all necessary licenses to operate the grader.
• Never operate a unit in need of repair.
• Ensure all covers are installed. Poor Lighting Hazard The work area must be well lit to ensure safe and proper operation.
• Ensure that the work area is adequately illuminated.
• Always install wire cages on portable safety lights. Tool Hazard Always use tools appropriate for the task at hand and use the correct size tool for loosening or tightening LeeBoy machine
The safety messages that follow have DANGER level hazards. Power Lines Hazard If your machine comes into contact with electric power lines, observe the following:
The safety messages that follow have DANGER level hazards. Power Lines Hazard If your machine comes into contact with electric power lines, observe the following:
• Stay in the operators seat.
• Warn other workers to stay away and do not touch any control or any part of the machine.
• If contact can be broken, drive the machine away from the danger zone.
• If contact cannot be broken, stay in the operators seat until told that power is off.
• Failure to observe these directions could result in electrocution or death. Electrocution Hazard Disconnect the battery before welding anywhere on the machine. Suffocation Hazard Carbon monoxide poisoning is a serious condition that occurs as a result of improper ventilation.
• Never operate the internal combustion engine on this machine in an enclosed area with poor ventilation. Ensure proper ventilation to reduce risk of carbon monoxide poisoning or death. Exhaust Hazard All internal combustion engines create carbon monoxide gas during operation and special precautions are required to avoid carbon monoxide poisoning:
• Never block windows, vents or other means of ventilation.
• Always ensure that all connections are tightened to
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