ROSCO SWEEP PRO II BROOM Operations, Service & Parts Manual SN SWPRO-161178 PDF DOWNLOAD
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ROSCO SWEEP PRO II BROOM Operations, Service & Parts Manual SN SWPRO-161178 PDF DOWNLOAD
Language : English
Pages : 222
Downloadable : Yes
File Type : PDF
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ROSCO SWEEP PRO II BROOM Operations, Service & Parts Manual SN SWPRO-161178 PDF DOWNLOAD
INTRODUCTION:
- Thank you for purchasing the Rosco SweepPro II Broom.
- We wish you many years of safe and efficient operation of your machine. READ THIS MANUAL PRIOR TO OPERATING the unit.
- This is an important part of the machine and should be kept in the dedicated storage container at all times. Though you may be familiar with similar equipment, you MUST read and understand this manual before operating this machine to help prevent injury or damage to the unit
- If this manual becomes lost or damaged, contact your authorized Rosco LeeBoy dealer immediately to order a replacement (see Contact Information in Section 2).
- This manual is intended as a guide for the safe and efficient use for proper operation and maintenance of the machine. This manual contains information that was available at the time of printing and are subject to change without notice.
- Use this manual along with all related supplemental books, engine and transmission manuals included with your machine.
- Related Service Bulletins should be reviewed to provide information regarding some of the recent changes. Contact your authorized Rosco LeeBoy dealer for the latest available information.
Section 1 – Safety: Contains general and specific safety guidelines for product and safety label locations.
Section 2 – Information and Specifications: Contains warranty, contact information, machine specification tables, and machine dimensions.
Section 3 – Component Location: Contains overview of major component locations and functions.
Section 4 – Operation: Contains instructions for safe operation and information for optional equipment.
Section 5 – Maintenance: Contains routine maintenance procedures, mechanical adjustments, component replacement and troubleshooting charts for common problems and corrections. (For specific engine maintenance procedures, refer to the engine manufacturer manual.)
Section 6 – Schematics: Contains electrical and hydraulic schematics for product functionality.
Section 7 – Illustrated Parts List (IPL): Contains parts numbers and illustrations for serviceable components.
TABLE OF CONTENTS:
ROSCO SWEEP PRO II BROOM Operations, Service & Parts Manual SN SWPRO-161178 PDF DOWNLOAD
ROSCO A LeeBoy Company SWEEP PRO II BROOM
Manual No. 1017991-02
This manual applies to Serial Number SWPRO-161178 and above
tHUMB iNDEX................................................... 3 Safety.................................................... 13 Safety Precautions........................................ 16 Machine Precautions....................................... 19 Hot Material Precautions.............................. 19 Hydraulic Systems Precautions......................... 19 Refueling Precautions................................. 20 Battery Precautions................................... 20 Starting and Stopping Precautions..................... 20 Parking Precautions................................... 20 Operating Precautions................................. 20 Storage Precautions................................... 21 Maintenance Precautions............................... 21 Tire Precautions ..................................... 22 Safety Decals............................................. 23 Safety Decals Care.................................... 24 Information and Specifications.................... 25 One Year Limited Warranty................................. 26 Contact Information....................................... 27 Specification Charts...................................... 28 Torque Specifications..................................... 31 Standard Inch Fasteners............................... 31 Metric Fasteners...................................... 32 Hydraulic Fittings.................................... 32 Determining Proper Torque............................. 33 Components........................................ 37 Components Overview....................................... 39 Operator Controls..................................... 39 Engine ............................................... 39 Electrical System .................................... 40 Hydrostatic Drive System ............................. 40 Brush Control and Quick-Change Core System............ 40 Machine Overview.......................................... 41 SweepPro II Controls...................................... 42 Upper Control Panel....................................... 43 Heat and Air Conditioning (Option)........................ 43 Operation............................................. 45 General Information....................................... 47 Receiving the Machine................................. 47 Initial and Daily Inspection.......................... 47 Start-Up Procedure........................................ 48 Cold Weather Starting................................. 49 Stopping the Engine................................... 49 Emergency Stop Button................................. 49 Driving the Broom......................................... 49 Transmission Selector Lever........................... 50 Speed Selector Switch................................. 50 Stopping and Braking.................................. 50 PV380 PowerView™ Display.................................. 51 Keypad Functions...................................... 51 Main Gauge Screens.................................... 53 Utilities Screen...................................... 53 Service Reminders Screen.............................. 54 Faults Screen......................................... 55 PV380 Diagnostic Codes................................ 55 Starting to Sweep......................................... 57 Joystick Controls..................................... 57 Brush Lift/Float ..................................... 57 Brush Swing........................................... 57 Brush Rotation Lever.................................. 58 Brush Speed and Down Pressure......................... 58 Dust Suppression System (OPTION)...................... 58 Sweeping Guidelines....................................... 59 Quick-Change Brush Core................................... 59 Transporting the Broom.................................... 60 Options................................................... 61 Brushes............................................... 61 Rearview Camera System................................ 61 Cab Air Quality Kit................................... 62 Magnetic Cup Holder................................... 62 Maintenance....................................... 63 Maintenance Schedule...................................... 65 Routine Maintenance....................................... 66 Preparing Machine for Maintenance..................... 66 Every 10 Hours or Daily Routine Maintenance .......... 66 Every 50 Hours or Weekly Routine Maintenance.......... 66 Every 100 Hour or Monthly Maintenance................. 66 Every 250 Hours or Quarterly Routine Maintenance...... 66 Every 500 Hours or Semi-Annual Routine Maintenance.... 67 Every 1000 Hours or Annual Routine Maintenance........ 67 Machine Lubrication....................................... 67 Lubrication Points.................................... 68 Lubrication points are shown below:.................. 68 Engine Maintenance........................................ 69 Check Engine Oil...................................... 69 Change Engine Oil and Filter.......................... 69 Inspect Cooling System................................ 70 Air Filter............................................ 71 Fuel System............................................... 71 Fuel Tank............................................. 71 Fuel Filter........................................... 72 Fuel Water Separator.................................. 73 Electrical System......................................... 73 Battery Servicing..................................... 73 Check Battery Electrolyte Level ...................... 74 Alternator............................................ 75 Lighting.............................................. 75 Cold Weather Starting................................. 75 Dielectric Grease..................................... 76 Fuse Box Panel ....................................... 77 Replace Battery....................................... 77 Hydraulic System.......................................... 78 Check Hydraulic Oil Level ............................ 79 Change Hydraulic Oil and Filter....................... 79 Change Hydraulic Oil Strainer......................... 80 Hydraulic Pump and Motor.............................. 81 Priority Relief Valve................................. 81 Brush Drive Relief Valve.............................. 82 Chassis Maintenance....................................... 83 Tires and Wheels...................................... 83 Change Tires ......................................... 83 Repack Wheel Bearings................................. 83 Change Drive Axle Oil................................. 84 Brakes.................................................... 84 Park Brake Adjustment................................. 84 Brakes................................................ 84 Dust Suppression System................................... 85 Spray Bar and Nozzles................................. 85 Water System Strainer................................. 85 Winterizing for Storage................................... 86 Welding on Machine........................................ 87 Periodic Maintenance in Storage....................... 88 Removing from Storage................................. 88 Troubleshooting........................................... 88 Hydraulic Motor Installation Start-Up Procedure....... 88 Troubleshooting Chart................................. 90 Schematics........................................ 93 Main Wiring Schematic (1 of 4)............................ 95 Main Wiring Schematic (2 of 4)............................ 97 Main Wiring Schematic (3 of 4)............................ 99 Main Wiring Schematic (4 of 4)............................101 Main Wire Harness (1 of 2)................................103 Main Wire Harness (2 of 2)................................105 Oil Cooler Schematic/Harness..............................107 Cab Harness (1 of 2)......................................109 Cab Harness (2 of 2)......................................111 Control Panel.............................................113 Broom Controls Joystick...................................115 Hydraulic System..........................................117 Illustrated Parts List................................119 Quick Reference Guide.....................................121 Brush Frame...............................................122 Axle - Assemblies.........................................124 Axle - Front Drive (1 of 3)...............................126 Axle - Front Drive (2 of 3)...............................128 Axle - Front Drive (3 of 3)...............................130 Rear Axle.................................................132 Tanks - Fuel, 30 Gallon ..................................134 Tanks - Hydraulic, 25 Gallon..............................136 Engine Covers.............................................138 Engine - Radiator.........................................140 Engine - Intake and Exhaust...............................142 Engine - Components.......................................144 Engine - Hydraulic Pumps..................................146 Hydraulic System (1 of 3).................................148 Hydraulic System (2 of 3).................................150 Hydraulic System (3 of 3).................................152 Steering Column Assembly..................................154 Control Panel.............................................156 Joystick Control Mounting.................................158 Cab Interior - Covers and Decals..........................160 Seat Assembly - Standard..................................162 Cab Door Assembly.........................................164 Cab Door Latch...........................................166 Cab Door Holder and Striker...............................168 Lights and Mirrors........................................170 Windshield Wiper/Defrost Fan and Controls.................172 Hydraulic Brake...........................................174 Parking Brake.............................................176 Cab Frame Glass...........................................178 OPTION - Water Spray Assembly.............................180 OPTION - Air Conditioning/Heater (1 of 2).................182 OPTION - Air Conditioning/Heater (2 of 2).................184 OPTION - Front Windshield Washer..........................186 OPTION - Cab Rear Wiper/Spray Washer......................188 OPTION - Spring Seat Assembly.............................190 OPTION - Stereo System....................................192 OPTION - Rear Camera System...............................194 OPTION - Spare Tire Mount.................................196 Hydraulic Hose Schedule...................................198 Alphabetical Parts Index..................................199 Safety........................................................ 13 Safety Precautions........................................ 16 Machine Precautions....................................... 19 Hot Material Precautions.............................. 19 Hydraulic Systems Precautions......................... 19 Refueling Precautions................................. 20 Battery Precautions................................... 20 Starting and Stopping Precautions..................... 20 Parking Precautions................................... 20 Operating Precautions................................. 20 Storage Precautions................................... 21 Maintenance Precautions............................... 21 Tire Precautions ..................................... 22 Safety Decals............................................. 23 Safety Decals Care.................................... 24 Information and Specifications................................ 25 Limited Warranty Policy................................... 26 Contact Information....................................... 27 Specification Charts...................................... 28 Torque Specifications..................................... 31 Standard Inch Fasteners............................... 31 Metric Fasteners...................................... 32 Hydraulic Fittings.................................... 32 Determining Proper Torque............................. 33 Components.................................................... 37 Components Overview....................................... 39 Operator Controls..................................... 39 Engine ............................................... 39 Electrical System .................................... 40 Hydrostatic Drive System ............................. 40 Brush Control and Quick-Change Core System............ 40 Machine Overview.......................................... 41 SweepPro II Controls...................................... 42 Upper Control Panel....................................... 43 Heat and Air Conditioning (Option)........................ 43 Operation..................................................... 45 General Information....................................... 47 Receiving the Machine................................. 47 Initial and Daily Inspection.......................... 47 Start-Up Procedure........................................ 48 Cold Weather Starting................................. 49 Stopping the Engine................................... 49 Emergency Stop Button................................. 49 Driving the Broom......................................... 49 Transmission Selector Lever........................... 50 Speed Selector Switch................................. 50 Stopping and Braking.................................. 50 PV380 PowerView™ Display.................................. 51 Keypad Functions...................................... 51 Main Gauge Screens.................................... 53 Utilities Screen...................................... 53 Service Reminders Screen.............................. 54 Faults Screen......................................... 55 PV380 Diagnostic Codes................................ 55 Starting to Sweep......................................... 57 Joystick Controls..................................... 57 Brush Lift/Float ..................................... 57 Brush Swing........................................... 57 Brush Rotation Lever.................................. 58 Brush Speed and Down Pressure......................... 58 Dust Suppression System (OPTION)...................... 58 Sweeping Guidelines....................................... 59 Quick-Change Brush Core................................... 59 Transporting the Broom.................................... 60 Options................................................... 61 Brushes............................................... 61 Rearview Camera System................................ 61 Cab Air Quality Kit................................... 62 Magnetic Cup Holder................................... 62 Maintenance................................................... 63 Maintenance Schedule...................................... 65 Routine Maintenance....................................... 66 Preparing Machine for Maintenance..................... 66 Every 10 Hours or Daily Routine Maintenance .......... 66 Every 50 Hours or Weekly Routine Maintenance.......... 66 Every 100 Hour or Monthly Maintenance................. 66 Every 250 Hours or Quarterly Routine Maintenance...... 66 Every 500 Hours or Semi-Annual Routine Maintenance.... 67 Every 1000 Hours or Annual Routine Maintenance........ 67 Machine Lubrication....................................... 67 Lubrication Points.................................... 68 Lubrication points are shown below:.................. 68 Engine Maintenance........................................ 69 Check Engine Oil...................................... 69 Change Engine Oil and Filter.......................... 69 Inspect Cooling System................................ 70 Air Filter............................................ 71 Fuel System............................................... 71 Fuel Tank............................................. 71 Fuel Filter........................................... 72 Fuel Water Separator.................................. 73 Electrical System......................................... 73 Battery Servicing..................................... 73 Check Battery Electrolyte Level ...................... 74 Alternator............................................ 75 Lighting.............................................. 75 Cold Weather Starting................................. 75 Dielectric Grease..................................... 76 Fuse Box Panel ....................................... 77 Replace Battery....................................... 77 Hydraulic System.......................................... 78 Check Hydraulic Oil Level ............................ 79 Change Hydraulic Oil and Filter....................... 79 Change Hydraulic Oil Strainer......................... 80 Hydraulic Pump and Motor.............................. 81 Priority Relief Valve................................. 81 Brush Drive Relief Valve.............................. 82 Chassis Maintenance....................................... 83 Tires and Wheels...................................... 83 Change Tires ......................................... 83 Repack Wheel Bearings................................. 83 Change Drive Axle Oil................................. 84 Brakes.................................................... 84 Park Brake Adjustment................................. 84 Brakes................................................ 84 Dust Suppression System................................... 85 Spray Bar and Nozzles................................. 85 Water System Strainer................................. 85 Winterizing for Storage................................... 86 Welding on Machine........................................ 87 Periodic Maintenance in Storage....................... 88 Removing from Storage................................. 88 Troubleshooting........................................... 88 Hydraulic Motor Installation Start-Up Procedure....... 88 Troubleshooting Chart................................. 90 Main Wiring Schematic (1 of 4)................................ 95 Main Wiring Schematic (2 of 4)............................ 97 Main Wiring Schematic (3 of 4)............................ 99 Main Wiring Schematic (4 of 4)............................101 Main Wire Harness (1 of 2)................................103 Main Wire Harness (2 of 2)................................105 Oil Cooler Schematic/Harness..............................107 Cab Harness (1 of 2)......................................109 Cab Harness (2 of 2)......................................111 Control Panel.............................................113 Broom Controls Joystick...................................115 Hydraulic System..........................................117 Quick Reference Guide.........................................121 Brush Frame...............................................122 Axle - Assemblies.........................................124 Axle - Front Drive (1 of 3)...............................126 Axle - Front Drive (2 of 3)...............................128 Axle - Front Drive (3 of 3)...............................130 Rear Axle.................................................132 Tanks - Fuel, 30 Gallon ..................................134 Tanks - Hydraulic, 25 Gallon..............................136 Engine Covers.............................................138 Engine - Radiator.........................................140 Engine - Intake and Exhaust...............................142 Engine - Components.......................................144 Engine - Hydraulic Pumps..................................146 Hydraulic System (1 of 3).................................148 Hydraulic System (2 of 3).................................150 Hydraulic System (3 of 3).................................152 Steering Column Assembly..................................154 Control Panel.............................................156 Joystick Control Mounting.................................158 Cab Interior - Covers and Decals..........................160 Seat Assembly - Standard..................................162 Cab Door Assembly.........................................164 Cab Door Latch...........................................166 Cab Door Holder and Striker...............................168 Lights and Mirrors........................................170 Windshield Wiper/Defrost Fan and Controls.................172 Hydraulic Brake...........................................174 Parking Brake.............................................176 Cab Frame Glass...........................................178 OPTION - Water Spray Assembly.............................180 OPTION - Air Conditioning/Heater (1 of 2).................182 OPTION - Air Conditioning/Heater (2 of 2).................184 OPTION - Front Windshield Washer..........................186 OPTION - Cab Rear Wiper/Spray Washer......................188 OPTION - Spring Seat Assembly.............................190 OPTION - Stereo System....................................192 OPTION - Rear Camera System...............................194 OPTION - Spare Tire Mount.................................196 Hydraulic Hose Schedule...................................198 Alphabetical Parts Index..................................199
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
G.P
