John Deere Series 300 3029 4039 4045 6059 Operators Manual
FILE DETAILS:
FILE TYPE:PDF
MANUAL LANGUAGE:ENGLISH
DOWNLOADABLE:YES
PAGES:123
DESCRIPTION:
- READ THIS MANUAL CAREFULLY to learn how to operate and service your engine corectly. Failure to do so could result in personal injury or equipment damage. THIS MANUAL SHOULD BE CONSIDERED a permanent part of your engine and should remain with the engine when you sell it.
- MEASUREMENTS IN THIS MANUAL are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
- RIGHT-HAND AND LEFT-HAND sides are determined by standing at the drive or flywheel end (rear) of the engine and facing toward the front of the engine. WRITE ENGINE SERIAL NUMBERS and the option codes in the spaces indicated in the Specifications section.
- Accurately record all the numbers. Your dealer also needs these numbers when parts are ordered. File the identification numbers in a secure place off the engine.
TABLE OF CONTENTS:
- John Deere Series 300 3029 4039 4045 6059 Operators Manual
Record Keeping
Engine Serial Number Plate 1
Record Engine Serial Number 2
Engine Option Codes 3
Record PTa Serial Number 5
Record Fuel Injection Pump Model
Number 5
Safety 6
Fuels, Lubricants, and Coolant
Diesel Fuel 13
Diesel Fuel Storage 14
Filling Fuel Tank 14
Minimizing the Effect of Cold Weather on
Diesel Engines ~ 15
Engine Break-in Oil 16
Engine Oil 17
OILSCANTM and COOLSCANTM 18
Alternative and Synthetic Lubricants 18
Grease 19
Lubricant Storage 19
Engine Coolant Requirements 20
Recommended Engine Coolant 22
Engine Coolant Specifications 23
Replenishing Supplemental Coolant
Additives Between Coolant Changes 25
Disposing Of Coolant 26
Engine Operating Guidelines
Instrument (Gauge) Panel 27
Break-In Service 28
Daily Prestarting Checks 30
Auxiliary Gear Drive Limitations 32
Standby Power Units 33
Starting the Engine 33
Cold Weather Operation 35
Warming Engine 36
Changing Engine Speed-Standard
(Mechanical) Governor 36
Idling Engine 37
Page
Stopping the Engine 38
USing A Booster Battery or Charger 39
Lubrication and Maintenance
Observe Service Intervals 40
Use Correct Fuels, Lubricants, and
Coolant 40
Lubrication and Maintenance Service
Interval Chart 41
Lubrication and Maintenance/100 Hour
Lubricate PTa Clutch Shaft Bearings 42
Service Fire Extinguisher 42
Lubrication and Maintenancel250 Hour
Service Battery 43
Change Engine Oil and Filter 45
Fan and Alternator Belts Tension or
Replacement 47
Check PTa Clutch Adjustment 48
Lubrication and Maintenance/400 Hour
Check and Adjust Engine Valve
Clearance 49
Lubrication and Maintenance/SOO Hr/1-Yr
Lubricate PTa Clutch Internal Levers and
Linkage 52
Clean Crankcase Vent Tube 52
Check Air Intake Hoses 53
Replace Fuel Filter Element 53
Check Effectiveness of Coolant Solution 55
Replace Air Cleaner Elements 55
Check Air Intake System 56
Check Cooling System 57
Lubrication and Maintenance/1200 Hr/2-Yr
Check and Adjust Engine Speeds 58
Adjust Variable Speed on Generator Set
Engines 58
Adjust Engine Valve Clearance 59
Check Fuel Injection System 59
Inspect Turbocharger 59
Check Crankshaft Vibration Damper 60
Flush Cooling System and Replace
Thermostats 61
Pressure Test Cooling System and
Radiator Cap 63
Perform Engine Tune-Up 64
Service/As Required
Additional Service Information 65
Do Not Modify Fuel System 65
Bleed the Fuel System 66
Checking Coolant Level 68
Adding Coolant 69
Remove and Inspect Air Cleaner
Elements 70
Cleaning Primary Filter Element 71
Washing Primary Filter Element 72
Inspecting Primary Filter Element 73
Element Storage 73
Replace Fan and Alternator Belts 73
Power Take-Off (PTO) Clutch 74
Check Instrument (Gauge) Panel Fuses 74
Troubleshooting
General Troubleshooting Information 76
Engine Wiring Diagram Legend 78
Wiring Diagram-North American Series
300 Engines 79
Engine Wiring Diagram Legend 80
Wiring Diagram-European (Saran)
Series 300 Engines 81
Diagnosing Engine Malfunctions 82
Diagnosing Electrical System Malfunctions 86
Storage
Use AR41785 Engine Storage Kit 88
Storing the Engine 88
Removing Engine From Storage 90
Specifications
General OEM Engine Specifications 91
Fuel Injection Pump Specifications 94
Engine Crankcase Oil Fill Quantities 95
Unified Inch Bolt and Cap Screw Torque
Values 97
Metric Bolt and Cap Screw Torque
Values 98
Lubrication and Maintenance Records 99
Index
SCREENSHOT OF THE MANUAL:
VIDEO PREVIEW:
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
