LEEBOY 420B Pneumatic Roller Operations, Service & Parts Manual 1012792-01 PDF DOWNLOAD
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LEEBOY 420B Pneumatic Roller Operations, Service & Parts Manual 1012792-01 PDF DOWNLOAD
Language : English
Pages : 122
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
LEEBOY 420B Pneumatic Roller Operations, Service & Parts Manual 1012792-01 PDF DOWNLOAD
Manual No. 1012792-01
LeeBoy Model 420B Pneumatic Roller
This manual applies to
Serial Number 114566
and above.
Introduction................................................ 9 Safety...................................................... 11 Safety Precautions...................................... 14 Pre-Operation Hazard.................................... 14 Safety Label Locations.............................. 17 Safety Decals Care...................................... 18 Machine Specific Precautions........................ 18 Hot Material Precautions................................ 18 Hydraulic Systems Precautions........................... 18 Refueling Precautions................................... 19 Battery Precautions..................................... 19 Tire Precautions ....................................... 19 Starting and Stopping Precautions....................... 20 Parking Precautions..................................... 20 Operating Precautions................................... 20 Storage Precautions..................................... 21 Maintenance Precautions................................. 21 Information and Specifications...................... 23 Limited Warranty Policy......................... 24 Contact Information............................. 25 Specifications Charts........................... 26 Torque Specifications........................... 28 Standard Inch Fasteners................................. 28 Metric Fasteners........................................ 29 Hydraulic Fittings...................................... 29 Determining Proper Torque............................... 30 Component Location.................................. 35 Operator’s Control Console...................... 37 Location of Operation Panels and Controls....... 38 Operation........................................... 41 General Information ............................ 43 Operating Safety................................ 43 Parking Safety.......................................... 44 Maintenance Safety ..................................... 44 Receiving the Roller................................ 44 Preliminary Procedures.......................... 45 Adjusting Operator Seat ................................ 45 Beacon Light............................................ 45 Pre-Start ......................................... 45 Machine Operation............................... 46 Engine Start-Up......................................... 46 Engine Warm-Up ......................................... 46 Cold Weather Engine Warm-Up............................. 46 Directional Control .................................... 46 Braking................................................. 47 Water Spray System...................................... 47 Coco Mats............................................... 47 Principles of Compaction............................ 48 Rolling Techniques.............................. 48 Rolling Pattern......................................... 49 Rolling Thick Lifts..................................... 49 Rolling Thin Lifts...................................... 49 Parking the Machine ................................ 50 Transporting ................................... 50 Maintenance......................................... 51 General Information............................. 53 Lubrication Points.............................. 54 Lubricate and Adjust Drive Chain........................ 55 Maintenance Schedule ............................... 56 Preparing Machine for Maintenance....................... 56 10-Hour or Daily Routine Maintenance.................... 57 50-Hour or Weekly Routine Maintenance .................. 57 100-Hour or Monthly Routine Maintenance ................ 57 250-Hour or Quarterly Routine Maintenance .............. 57 500-Hour or Semi-Annual Routine Maintenance ............ 58 1000-Hour or Annual Routine Maintenance ................ 58 Maintenance Adjustments............................. 58 Water Spray System ..................................... 58 Parking Brake........................................... 59 Oil Lines and Fittings ................................. 59 Air Intake Hoses ....................................... 59 Drive Belt ............................................. 59 Neutral Start System ................................... 59 Tire Maintenance.................................... 60 Filling Tires with Air.................................. 60 Changing Tires ......................................... 60 Electrical System................................... 60 Battery Servicing....................................... 60 Battery Maintenance..................................... 61 Check Battery Electrolyte Level ........................ 61 Alternator.............................................. 61 Cold Weather Starting................................... 62 Fuses And Circuit Breakers ............................. 62 Engine Maintenance ................................. 62 Check Engine Lubrication Oil............................ 63 Change Engine Lubrication Oil........................... 63 Change Engine Oil Filter................................ 63 Change Engine Air Filter................................ 64 Fuel System......................................... 65 Fuel Tank............................................... 65 Fuel Filters............................................ 65 Hydraulic System ................................... 66 Checking Hydraulic Oil Level ........................... 66 Change Hydraulic Filter................................. 67 Check and Clean Hydraulic Oil Strainer Fill Cap ........ 67 Drain, Flush and Fill Hydraulic Oil Tank................ 68 Component Replacement Procedures ................... 68 Replace Batteries....................................... 68 Storage............................................. 69 Troubleshooting................................. 70 Schematics.......................................... 71 Electrical Schematic, Option, 420B Roller....... 73 Panel, Gauges, Kubota, 420B Roller.............. 75 Hydraulic Hose DIAGRAM, 420B, 1 of 2 ........... 77 Hydraulic Hose DIAGRAM, 420B, 2 of 2............ 79 Illustrated Parts List.............................. 1 Quick Reference Guide .......................... 1 420B Main Frame Assembly ....................... 1 Water Tank and Rollbar Groups .................. 1 Front End Assembly ............................. 1 Rear End Assembly .............................. 1 Fuel System Group .............................. 1 Water System Assembly .......................... 1 Steering and Drive Control Assembly ............ 1 Seat Assembly .................................. 1 Engine Group, 1 of 2............................ 1 Engine Group, 2 of 2 ........................... 1 25 HP, Tier4F, Engine, Kubota .................. 1 Battery Group .................................. 1 Hydraulic Group ................................ 1 420B Miscellaneous ............................. 1 Sign - (Option) ............................... 1 Alphabetical Parts Index (API).................. 1 Section 1................................................... 11 Safety Precautions...................................... 14 Pre-Operation Hazard................................ 14 Safety Label Locations.................................. 17 Safety Decals Care.................................. 18 Machine Specific Precautions............................ 18 Hot Material Precautions............................ 18 Hydraulic Systems Precautions....................... 18 Refueling Precautions............................... 19 Battery Precautions................................. 19 Tire Precautions ................................... 19 Starting and Stopping Precautions................... 20 Parking Precautions................................. 20 Operating Precautions............................... 20 Storage Precautions................................. 21 Maintenance Precautions............................. 21 Information and Specifications.............................. 23 Limited Warranty Policy................................. 24 Contact Information..................................... 25 Record of Ownership..................................... 25 Nameplate............................................... 25 Specifications Charts................................... 26 Torque Specifications................................... 28 Standard Inch Fasteners............................. 28 Metric Fasteners.................................... 29 Hydraulic Fittings.................................. 29 Determining Proper Torque........................... 30 Component Location.......................................... 35 Operator’s Control Console.............................. 37 Location of Operation Panels and Controls............... 38 Operation................................................... 41 General Information .................................... 43 Operating Safety........................................ 43 Parking Safety...................................... 44 Maintenance Safety ................................. 44 Receiving the Roller.................................... 44 Preliminary Procedures.................................. 45 Adjusting Operator Seat ............................ 45 Beacon Light........................................ 45 Pre-Start ............................................. 45 Machine Operation....................................... 46 Engine Start-Up..................................... 46 Engine Warm-Up ..................................... 46 Cold Weather Engine Warm-Up......................... 46 Directional Control ................................ 46 Braking............................................. 47 Water Spray System.................................. 47 Coco Mats........................................... 47 Principles of Compaction................................ 48 Rolling Techniques...................................... 48 Rolling Pattern..................................... 49 Rolling Thick Lifts................................. 49 Rolling Thin Lifts.................................. 49 Parking the Machine .................................... 50 Transporting ........................................... 50 Maintenance................................................. 51 General Information..................................... 53 Lubrication Points...................................... 54 Lubricate and Adjust Drive Chain.................... 55 Maintenance Schedule ................................... 56 Preparing Machine for Maintenance................... 56 10-Hour or Daily Routine Maintenance................ 57 50-Hour or Weekly Routine Maintenance .............. 57 100-Hour or Monthly Routine Maintenance ............ 57 250-Hour or Quarterly Routine Maintenance .......... 57 500-Hour or Semi-Annual Routine Maintenance ........ 58 1000-Hour or Annual Routine Maintenance ............ 58 Maintenance Adjustments................................. 58 Water Spray System ................................. 58 Parking Brake....................................... 59 Oil Lines and Fittings ............................. 59 Air Intake Hoses ................................... 59 Drive Belt ......................................... 59 Neutral Start System ............................... 59 Tire Maintenance........................................ 60 Filling Tires with Air.............................. 60 Changing Tires ..................................... 60 Electrical System....................................... 60 Battery Servicing................................... 60 Battery Maintenance................................. 61 Check Battery Electrolyte Level .................... 61 Alternator.......................................... 61 Cold Weather Starting............................... 62 Fuses And Circuit Breakers ......................... 62 Engine Maintenance ..................................... 62 Check Engine Lubrication Oil........................ 63 Change Engine Lubrication Oil....................... 63 Change Engine Oil Filter............................ 63 Change Engine Air Filter............................ 64 Fuel System............................................. 65 Fuel Tank........................................... 65 Fuel Filters........................................ 65 Hydraulic System ....................................... 66 Checking Hydraulic Oil Level ....................... 66 Change Hydraulic Filter............................. 67 Check and Clean Hydraulic Oil Strainer Fill Cap .... 67 Drain, Flush and Fill Hydraulic Oil Tank............ 68 Component Replacement Procedures ....................... 68 Replace Batteries................................... 68 Storage................................................. 69 Troubleshooting......................................... 70 Schematics.................................................. 71 Electrical Schematic, Option, 420B Roller............... 73 Panel, Gauges, Kubota, 420B Roller...................... 75 Hydraulic Hose Layout, 420B, 1 of 2 .................... 77 Hydraulic Hose Layout, 420B, 2 of 2..................... 79 Sec7FINAL.pdf............................................... 0 Illustrated Parts List.................................. 81 Quick Reference Guide .............................. 83 420B Main Frame Assembly ........................... 84 Water Tank and Rollbar Groups ...................... 86 Front End Assembly ................................. 88 Rear End Assembly .................................. 90 Fuel System Group .................................. 92 Water System Assembly .............................. 94 Steering and Drive Control Assembly ................ 96 Seat Assembly ...................................... 98 Engine Group, 1 of 2................................100 Engine Group, 2 of 2 ...............................102 25 HP, Tier4F, Engine, Kubota ......................104 Battery Group ......................................106 Hydraulic Group ....................................108 420B Miscellaneous .................................110 Sign - (Option) ...................................112 Alphabetical Parts Index (API)......................114
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LEEBOY 420B Pneumatic Roller Operations, Service, & Parts Manual 1012792-01 PDF DOWNLOAD
LOOK FOR THESE SYMBOLS THROUGHOUT THIS MANUAL
- THESE ITEMS ARE EXTREMELY IMPORTANT FOR THE SAFETY OF YOU AND YOUR COWORKERS. READ AND UNDERSTAND THOROUGHLY.
- HEED THE WARNINGS AND FOLLOW THE INSTRUCTIONS.
- Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
- Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury
- . Indicates a situation which can cause damage to the equipment, personal property and/or the environment, or cause the LeeBoy Model 420B Pneumatic Roller to operate improperly.
- This manual provides important information to familiarize you with safe operating and maintenance procedures.
- Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating the LeeBoy Model 420B Pneumatic Roller and follow its instructions when operating the machine.
- Safety is everyone’s business and our top concern. Knowing the guidelines covered in this section will help ensure your safety, the safety of those around you, as well as proper roller operation. Keep safety labels in good condition.
- If safety labels become missing or damaged, replace them with new matching labels.
- Replacement safety labels are available from your LeeBoy dealer.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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