LEEBOY 4150 Road Widener OPERATIONS, SERVICE & PARTS MANUAL 1019420-01 PDF DOWNLOAD
FILE DETAILS:
LEEBOY 4150 Road Widener OPERATIONS, SERVICE & PARTS MANUAL 1019420-01 PDF DOWNLOAD
Language : English
Pages : 306
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
LEEBOY 4150 Road Widener OPERATIONS, SERVICE & PARTS MANUAL 1019420-01 PDF DOWNLOAD
Contents
Thumb Index iii
Table of Content v
Introduction Intro-1
Summary Intro-2
Procedure When Receiving The Machine Intro-2
Identification Data Intro-3
Machine Identification Intro-3
General Information Intro-4
Machine Description Intro-4
Control Stations Intro-5
Engine Console Intro-5
Operators Station Intro-5
Braking Systems Intro-5
Engine Intro-5
Drive Train Intro-5
Conveyor Intro-6
Electrical System Intro-6
Push Rollers Intro-6
Hopper Intro-6
Washdown System Intro-6
Belly Broom Intro-7
Identification of Major Components Intro-7
Safety 1-1
Be Aware of Safety Informat 1-2
Understand Signal Words 1-2
Overview 1-3
Table of Contents
LeeBoy 4150 Road Widener v
General 1-3
Selection and Qualification of Personnel 1-3
Organizational Measures 1-4
Pre-Start Inspection 1-5
Safety Instructions 1-5
Starting 1-6
Operating 1-7
Stopping 1-8
Maintenance 1-8
Warning Of Special Dangers1-11
Transporting, Towing and Roading 1-11
Hazardous Substance Precaution 1-12
Safety Related Decals 1-1
Symbol Identification 2-1
Machine Symbols 2-2
International Road Machine Symbols 2-3
Operating Controls 3-1
Operator Controls 3-2
Switch Definition 3-2
Engine Console 3-3
Main Power Control / Parking Brake 3-4
Engine Console Lockable Cover 3-4
Hydraulic Oil Temperature Gauge 3-4
Engine Oil Pressure Gauge 3-4
Murphy Power View Display 3-4
Engine Coolant Temperature Gauge 3-4
Voltmeter 3-5
Lights – On / Off / On 3-5
Operator Station – Console 3-5
Main Power Control – On / Off 3-7
Rear Steering Left / Right – Indicator Lights (Option) 3-7
Hopper Lip 3-7
Conveyor – Left / Right 3-8
Conveyor (Belt) Speed 3-8
Slope – AUTO / MANU 3-8
Lights – On / Off / On 3-9
vi
Table Of Contents
LeeBoy 4150 Road Widener
Vibrator – Auto / Off / Manual 3-9
Joint Matcher- Auto / Manual – Option 3-9
Parking Brake Applied Indicator Light 3-10
Parking Brake On / Off 3-10
2 Speed Planetary Speed Selector 3-10
Rear Wheel Drive – On / Off – Option 3-11
(Belly) Broom – Off / On – Option 3-11
(Belly) Broom Up/ Down – Opti 3-11
Horn Button 3-11
Strike Off – Outer – UP / DN 3-12
Strike Off – Inner- UP / DN 3-12
Strike Off – In / Out 3-12
Conveyor (Assembly) Shuttle – In / Out 3-13
Hitch (Truck) – In / Out 3-13
Throttle – Full / Idle / Auto 3-14
Engine Governor 3-14
Engine Start 3-15
Dual Manual Control 3-15LeeBoy 4150 – Direction Speed Control Levers 3-15
Indicator Plate 3-16
Reverse Lockout 3-16
Conveyor Footswitches 3-17
Washdown Control 3-17
Operating Instructions 4-1
General Information 4-2
Pre-Start Checks / Verifications 4-3
Assembly 4-6
Strike-off Arrangements 4-6
Edger Plate Installation 4-10
Parking Brake Release 4-10
Checks and Verification of Machine Controls Prior to Start 4-11
Propelling Machine and Checks while Engine Is Running 4-13
Operating the Machine 4-14
Daily Precautions After Work 4-15
Mounting and Dismounting of Attachments 4-15
Movement of Machine Between Work Sites 4-15
vii
Table Of Contents
LeeBoy 4150 Road Widener
Maintenance Instructions 5-1
General Maintenance Information 5-2
Handling Fluids and Oil, Fuel Filters 5-2
Initial Break-In Maintenance 5-2
Maintenance Schedule 5-3
Routine Maintenance – As Required 5-5
Cleaning / Washing the Machine 5-7
After Cleaning 5-7
Torque Loose Bolted Connections 5-7
10 Hour or Daily Routine Maintenance 5-8
Check Engine Oil Level 5-8
Check Engine Coolant Level and Clean Radiator 5-8
Check Fuel Level5-9
Drain Water from Fuel Filter/Water Separator – 5-10
Inspect Cooling Fan 5-10
Inspect Cooling Fan Drive Belts 5-11
Check Parking Brake for Proper Function 5-11
Check Hydraulic Oil Level Using Dipstick 5-13
Check Belt Scraper Setting 5-13
Grease Steering Axle Knuckle 5-14
Grease Strike Off Pivot Points / Vibratory Strike Off Bearings 5-14
50 Hour or Weekly Routine Maintenance 5-15
Grease Conveyor Head and Tail Shaft Bearing5-15
Gear Box Pump Fluid Check 5-16
Check Tire Air Pressure 5-16
Torque Wheel Bolts 5-18
Check Air Cleaner System Integrity and Filter Elements 5-18
250 Hours Maintenance 5-18
Change Engine Oil and Filter 5-18
Grease Rear Axle and Front Axle Steering Knuckle 5-19
Check Drive Axle Planetary Oil Level 5-20
500 Hour or Semi-Annual Maintenance 5-21
Change One Hydraulic Oil Filter 5-21
Drain and Clean Hydraulic Tank / Three Hydraulic Strainers 5-22
1000 Hour or Annual Maintenance 5-24
Replace Fuel Water Separator Filter 5-24
viii
Table Of Contents
LeeBoy 4150 Road Widener
Change Pump Box Oil 5-25
Drain and Flush Radiator, Replace Engine Coolant 5-26
Check Engine Belt and Tensioner 5-27
Troubleshooting 6-1
Electrical Relays/Breakers 6-2
Specifications 7-1
General Information 7-2
Machine Identification 7-2
Name & Address of Manufacturer 7-2
Machine Dimensions 7-2
Fuel And Lube Specifications 7-5
General Information 7-5
Lubrication Chart – Right Side View 7-6
Lube Chart – Bottom View 7-7
Hazardous Substance Precaution 7-9
Fluid Capacities 7-10
Torque Specifications 7-11
General Information 7-11
Metric Fasteners 7-11
Inch Fasteners 7-12
Hydraulic Fittings 7-13
Tightening Flare Type Tube Fittings 7-13
Full Torque Nut Coupling Installation 7-13
Determining Torque Setting 7-17
Equations 7-17
Recommended Service Parts 8-1
Schematics 9-1
Main Electrical Schematic 9-3
Illustrated Parts List (IPL) 10-1
Quick Reference Guide – Wire Harnesses 10-3
Drive Systems And Components 10-A1
Main Components 10-A2
Front Drive Arrangement 10-A4
Planetary Motor Assembly 10-A6
Front Wheel Assembly 10-A8
Rear Wheel Arrangement 10-A10
ix
Table Of Contents
LeeBoy 4150 Road Widener
Spindle Assembly 10-A12
Rear Wheel Arrangement With Assist 10-A14
Rear Wheel Assist Installation 10-A16
Rear Wheel Assembly 10-A18
Engine Assembly 10-A20
Muffler Kit 10-A24
Air Cleaner Assembly 10-A26
Backup Alarm Assembly 10-A28
Rear Wheel Power Assist Installation 10-A30
Rear Wheel Power Assist Pump (20176384) – Internal Breakdown 10-A32
Control Systems And Components 10-B1
Operator’s Umbrella 10-B2
Cut Off Assembly 10-B4
Hopper Trim Arrangement 10-B6
Wiper Assembly 10-B8
Control Installation 10-B10
Deck Plate Installation 10-B14
Control Arrangement 10-B16
Control Pedestal Assembly 10-B20
Panel Assembly 10-B22
Material Handling System And Components 10-C1
Hopper And Conveyor Assembly 10-C2
Conveyor Assembly 10-C6
Idler Roller Assembly 10-C8
Idler Roller Assembly 10-C10
Strike-Off Assembly 10-C12
Strike Off Group 10-C16
2’ Crownable Strike Off – Optional 10-C18
Strike Off Hydraulic Extension – 2-3 Foot 10-C20
3 FT Vibratory Strike Off – Optional 10-C22
Optional 6’ Strike Off With Screed Plate & With & Without Vibration 10-C26
Hydraulic Strike Off Extension – Optional 10-C28
Strike Off Hydraulic Extension – 3 Foot – Optional 10-C30
Inner Cut Off Installation – Optional 10-C32
Oscillating Push Roller Assembly 10-C34
Truck Hitch Assembly 10-C36
x
Table Of Contents
LeeBoy 4150 Road Widener
Truck Hitch Assembly (cont) 10-C40
Wheel Roller Assembly 10-C42
Washdown Pump Assembly 10-C44
Broom Assembly 10-C46
Broom Assembly Installation 10-C50
Hydraulic System And Components 10-D1
Front Hydraulics 10-D2
Rear Hydraulics 10-D6
Hydraulic Tank Assembly 10-D10
Main Valve Block 10-D12
Rear Wheel Assist Valve – Option 10-D14
Block Assembly – Pressure 10-D16
Block Assembly – Return 10-D18
Brake Shift Valve 10-D20
Conveyor Selector Valve 10-D22
Conveyor Selector Valve (20175931) – Internal 10-D24
Truck Hitch Valve 10-D26
Electrical System And Components 10-E1
Battery Installation 10-E2
Junction Box Assembly 10-E4
Alphabetical Parts List 10-F1
VIdEO PREVIEW:
DESCRIPTION:
LEEBOY 4150 Road Widener OPERATIONS, SERVICE & PARTS MANUAL 1019420-01 PDF DOWNLOAD
Introduction:
LIMITED WARRANTY POLICY:
- Warranty Subject to the limitations, exclusions, and claims procedures set forth herein, VT LeeBoy, Inc.
- warrants [to the first retail purchaser) that this product will be free from substantial defects in materials and workmanship during the warranty period. If a defect in material or workmanship is found, your authorized LeeBoy Dealer is to be notified during the warranty period.
- LeeBoy and its authorized Dealer will repair or replace any part or component of the unit or part that fails to conform to the warranty during the warranty period.
- The warranty period will begin on the initial start-up, training and delivery of the unit by the Dealer to the customer, and will expire after twelve (12) months following the delivery of the product to the first retail purchaser. (See Dealer for additional warranty.)
- Manufacturers’ Warranties:
- Engines are warranted by their manufacturers and may have warranty coverage that differs from that of LeeBoy.
- LeeBoy does not warrant any engine. Replacement parts furnished by Lee Boy are covered for the remainder of the warranty period applicable to the unit or component in which such parts are installed. LeeBoy has the right to repair any component or part before replacing it with a new one.
- All new replacement parts purchased by a LeeBoy Dealer will carry a six-month warranty.
- This Limited Warranty is governed by the laws of the State of North Carolina.
- THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED, STATUTORY AND IMPLIED WARRANTIES APPLICABLE TO UNITS, ENGINES, OR PARTS INCLUDING WITHOUT LIMITATION, ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE OR AGAINST INFRINGEMENT.
- All used units or used parts of any kind. Repairs due to normal wear and tear or brought about by abuse or lack of maintenance of the machine.
- Attachments not manufactured or installed by LeeBoy. Liability for incidental or consequential damages of any type including, but not limited to, lost profits or expenses of acquiring replacement equipment.
- VT LeeBoy, Inc. has no obligation for.
- Any defects caused by misuse, misapplication, negligence, accident, or failure to maintain or use in accordance with the most current operating instructions.
- Unauthorized alterations. Defects or failures caused by any replacement parts or attachments not manufactured by or approved by LeeBoy.
- Failure to conduct normal maintenance and operating service including, without limitation, providing lubricants, coolant, fuel, tuneups, inspections, or adjustments. Unreasonable delay, as established by LeeBoy, in making the applicable units or parts available upon notification of a service notice ordered by same.
- The warranty responsibility on all engines rests with the manufacturer of the engine.
- Warranty and Parts Support LeeBoy may have support agreements with some engine manufacturers for warranty and parts support. However, Lee Boy does not warrant the engine.
- This Limited Warranty sets forth your sole remedy in connection with the sale or use of the Lee Boy product covered by this Limited Warranty. This Limited Warranty extends only to the first retail purchaser, and is not transferable.
- In the event any portion of this Limited Warranty shall be determined to be invalid under any applicable law, such provision shall be deemed null and void and the remainder of the Limited Warranty shall continue
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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