Iveco Stralis AT AD Repair Manual – PDF DOWNLOAD
FILE DETAILS:
Iveco Stralis AT AD Repair Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Iveco
DESCRIPTION:
Iveco Stralis AT AD Repair Manual – PDF DOWNLOAD
- This publication describes the characteristics, the data, the correct methodology of the repairs that can be made on each individual component of the vehicle. By complying with the instructions supplied and using the specific tools it is possible to perform any repair intervention correctly,within the specified time frames, while protecting the technicians against incidents.
- Before starting any repair work, make sure that all accident prevention devices are ready at hand. Check and wear the protective personal equipment provided for by the safety standards: goggles, helmet, gloves, shoes. Check the efficiency of all processing, lifting and transport tools before using them. The data contained in this publication might fail to reflect the latest changes which the Manufacturer may introduce at any time, for technical or sales purposes, or to meet the requirements of local legislation. Copy, even partial, of text and drawings is forbidden.
TABLE OF CONTENTS:
Iveco Stralis AT AD Repair Manual – PDF DOWNLOAD
STRALIS AT/AD 1
REPAIR MANUAL : 1
MECHANICAL 2
SPECIAL REMARKS 4
Graphs and symbols 5
INDEX OF SECTIONS 8
SECTION 1 – General 10
General 10
VEHICLE IDENTIFICATION DATA 12
Vehicle Identification Plate 13
Production identification plate 13
COMPOSITION OF MODEL 14
P I C NUMBER CODING 18
REPLENISHING FLUIDS 22
SECTION 2 – Engine 26
Engine 26
F2B Engine 28
GENERAL CHARACTERISTICS 38
VIEWS OF THE ENGINE 33
ASSEMBLY CLEARANCE DATA 41
TIGHTENING TORQUES 47
TOOLS 53
DISMANTLING THE ENGINE ON THE BENCH 65
REPAIR OPERATIONS 72
CYLINDER BLOCK 72
Checks and measurements 72
CYLINDER LINERS 73
Replacing cylinder liners 74
Removal 74
Fitting and checking protrusion 74
CRANKSHAFT 75
Measuring main journals and crank pins 76
PRELIMINARY MEASUREMENT OF MAIN AND BIG END BEARING SHELL SELECTION DATA 77
Replacing the timing control gear and the oil pump 84
Checking main journal installation clearance 84
Checking crankshaft end float 85
PISTON-CONNECTING ROD ASSEMBLY 86
Removal 86
Measuring the diameter of the pistons 87
Conditions for correct gudgeon pin-piston coupling 87
Piston rings 88
CONNECTING ROD 89
Checking connecting rod alignment 90
Mounting the connecting rod – piston assembly 90
Mounting the piston rings 90
Fitting the connecting rod-piston assembly into the piston liners 91
Piston protrusion check 91
Checking assembly clearance of big end pins 92
CYLINDER HEAD 92
Valve removal 92
Checking the planarity of the head on the cylinder block 92
VALVE 92
Removing deposits and checking the valves 92
VALVE GUIDES 93
Replacing of valve guides 94
Replacing – Reaming the valve seats 94
REPLACING INJECTOR HOLDER CASES 94
Removal 94
Checking protrusion of injectors 96
TIMING GEAR 97
Checking cam lift and pin alignment 97
Camshaft 98
Bushes 98
Replacing camshaft bushes using beater 99360487 99
Removal 99
Assembly 99
VALVE SPRINGS 100
Fitting the valves and oil seal ring 100
ROCKER SHAFT 101
Shaft 101
Rocker 101
ASSEMBLING THE ENGINE ON THE BENCH 102
DIAGRAM SHOWING THE UNDERBLOCK FIXING SCREWS TIGHTENING ORDER 104
Fitting the connecting rod-piston assembly into the cylinder liners 105
ENGINE FLYWHEEL 108
Fitting engine flywheel 108
Fitting camshaft 109
Fitting pump-injectors 110
Fitting rocker-arm shaft assembly 110
Camshaft timing 111
Phonic wheel timing 113
Intake and exhaust rocker play adjustment and pre-loading of rockers controlling pump injectors 114
ENGINE COMPLETION 115
LUBRICATION 118
Oil pump 120
Overpressure valve 120
Oil pressure control valve 121
Heat exchanger 121
By-pass valve 122
Thermostatic valve 122
Engine oil filters 122
COOLING 124
Description 124
Operation 124
Water pump 126
Thermostat 126
Electromagnetic coupling 126
TURBOCHARGING 127
TURBOCHARGER 127
TURBO COMPRESSOR HOLSET HX 40V 129
Actuator 132
Solenoid valve for VGT control 132
FUEL FEED 133
Fuel pump 134
Injector-pump 134
Replacing injectors-pump 134
Injector Phases 135
F3A Engine 138
VIEWS OF THE ENGINE 140
TECHNICAL DESIGNATION 144
CHARACTERISTIC CURVES 145
GENERAL CHARACTERISTICS 147
ASSEMBLY CLEARANCE DATA 150
TIGHTENING TORQUE 156
TOOLS 162
DISMANTLING THE ENGINE ON THE BENCH 174
REPAIR OPERATIONS 181
CYLINDER BLOCK 181
Checks and measurements 181
CYLINDER LINERS 182
Replacing cylinder liners 183
CRANKSHAFT 184
Measuring the main journals and crankpins 185
Preliminary measurement of main and big end bearing shell selection data 186
Selecting the main and big end bearing shells 187
Replacing the timing gear and oil pump 193
Checking main journal assembly clearance 193
Checking crankshaft end float 194
PISTON CONNECTING ROD ASSEMBLY 195
Piston rings 197
CONNECTING RODS 198
Bushings 199
Checking connecting rods 199
Mounting the connecting rod – piston assembly 200
Mounting the piston rings 200
Fitting the big end bearing shells 200
Fitting connecting rod – piston assemblies in the cylinder liners 201
Checking piston protrusion 201
Checking crankpin assembly clearance 202
CYLINDER HEAD 202
Removing valves 202
Checking the planarity of the head on the cylinder block 202
Valves 202
Removing deposits and checking the valves 202
Valve seats 203
Checking clearance between valve-stem and associated valve guide 204
Valve guides 204
Replacing injector cases 204
Checking injector protrusion 206
Timing system 207
Camshaft 208
Bushings 208
Valve springs 210
Fitting valves and oil seal 211
ROCKER SHAFT 211
Shaft 212
Rocker arms 212
ENGINE ASSEMBLY ON BENCH 213
Fitting connecting rod – piston assemblies in cylinder liners 216
ENGINE FLYWHEEL 219
Fitting engine flywheel 219
Fitting camshaft 220
Fitting pump-injectors 221
Fitting rocker-arm shaft assembly 221
Camshaft timing 222
Phonic wheel timing 224
Intake and exhaust rocker play adjustment and pre-loading of rockers controlling pump injectors 225
Completing Engine Assembly 226
LUBRICATION 228
Oil pump 230
Overpressure valve 230
Oil pressure control valve 231
Heat exchanger 231
By-pass valve 232
Thermostatic valve 232
Engine oil filters 232
COOLING 234
Description 234
Operation 234
Water pump 236
Thermostat 236
Electromagnetic coupling 236
TURBOCHARGING 237
Turbocharger HOLSET HY55V 237
Actuator 241
Solenoid valve for VGT control 241
FEEDING 243
Fuel pump 244
Injector-pump 244
Replacing injectors-pump 244
Injector Phases 245
Hydrocar pressure take-off on timing system 248
HYDROCAR PRESSURE TAKE-OFF ON TIMING SYSTEM – P T O (OPTIONAL) 250
Description 250
SPECIFICATIONS AND DATA 251
TIGHTENING TORQUES 252
ENGAGING POWER TAKE-OFF 253
REMOVING-REFITTING POWER TAKE-OFF 253
SECTION 3 – Clutch 254
Clutch 254
DESCRIPTION 256
Clutch 256
CHARACTERISTICS AND DATA 256
DIAGNOSTICS 259
TIGHTENING TORQUES 262
TOOLS 262
REMOVING AND REFITTING THE CLUTCH 263
Removal 263
CHECKS 263
Refitting 264
REMOVING-REFITTING THE THRUST BEARING 264
REPLACING THE SUPPORT BEARING OF THE CLUTCH SHAFT 264
REMOVING-REFITTING THE PEDAL UNIT 265
Removal (vehicles with EuroTronic Automated gearbox) 265
Removal (vehicles with ZF 16 S gearbox) 266
Refitting 267
PEDAL 267
Unit removal-assembly 267
CHECKING AND ADJUSTING STOPS ON CLUTCH PEDAL 268
HYDRAULIC CONTROL (Vehicles with ZF 9 S 109 – ZF 16S 151/181/221 gearboxes) 269
CLUTCH ACTUATOR FOR ZF 16 S 151/181/221 GEARBOXES 270
Fitting and adjusting the clutch wear indicator 270
PUSH ROD ADJUSTMENT 271
Operator cylinder (new clutch) 271
BLEEDING CLUTCH CIRCUIT 271
CLUTCH ACTUATOR FOR EUROTRONIC AUTOMATED GEARBOX 272
Clutch actuator push rod adjustment (new clutch) 272
Fitting the clutch actuator 272
Replacing the clutch actuator 272
SECTION 4 – Gearboxes 274
Gearboxes 274
Gearbox ZF 9 S 109 D D 276
GENERAL SPECIFICATIONS 278
Description of gearbox 9 S 109 D D 278
SPECIFICATIONS AND DATA 280
DIAGNOSTICS 283
TIGHTENING TORQUE 286
EQUIPMENT 287
REMOVAL 290
Removing the E R U box 290
Reassembling the E R U box 290
DISASSEMBLING THE E R U BOX 291
DISASSEMBLING THE E R U 291
CHECKS 293
ASSEMBLING THE E R U 295
ASSEMBLING THE E R U BOX 296
DISASSEMBLING THE GEARBOX 298
REMOVING THE INPUT SHAFT 301
REMOVING THE MAIN SHAFT 301
REMOVING THE TRANSMISSION SHAFT 304
REMOVING THE GEARCHANGE CASE OF GEARBOX 304
OIL PUMP 306
CHECKS 307
ASSEMBLING THE GEARCHANGE CASE 307
ASSEMBLING THE TRANSMISSION SHAFT 309
ASSEMBLING THE INPUT SHAFT 312
ASSEMBLING THE GEARBOX 312
ADJUSTING THE TRANSMISSION SHAFT BEARINGS 314
Adjusting the main shaft bearings 315
Gearboxes: ZF 16 S 181 D D – ZF 16 S 181 O D – ZF 16 S 221 D D 318
LOCATION OF GEARBOX DESCRIPTION PLATE 320
DESCRIPTION 321
OPERATION 323
Slow range 323
Fast range 324
EPICYCLIC REDUCTION GEAR CONTROL 325
Reduced speeds 325
Normal speeds 326
SPECIFICATIONS AND DATA 327
TIGHTENING TORQUES 331
TOOLS 332
GEARBOX FAULT DIAGNOSIS 337
REMOVING-REFITTING THE GEARBOX 340
Removal 340
Refitting 341
OVERHAULING THE GEARBOX 342
Servoshift gear box 342
Removal 342
Refitting 342
Disassembly 342
Assembly 344
Removing the rear box 348
Removing the epicyclic reduction gear unit (ERG) 348
Fitting the epicyclic reduction gear unit (ERG) 350
Refitting the epicyclic reduction gear unit (ERG) rear box 353
Removing the gearbox 353
Removing the main shaft 356
Removing the drive input shaft 359
Removing the transmission shaft 360
CHECKS 360
Gearbox 360
Hubs – sliding sleeves – forks 360
Bearings 360
Shafts – gears 360
Synchronizing devices 360
BK-type single-cone synchronizing devices 360
Fitting the drive input shaft 361
Fitting the drive input shaft 361
Fitting the main shaft 362
Adjusting the main shaft 364
Fitting the gearbox 365
Oil pump 366
Adjusting the transmission shaft bearing end float 366
Drive input shaft cover 367
PNEUMATIC CONTROL OF GEARBOX 369
ZF gearboxes with INTARDER hydraulic retarder, types: 16 S 151 D D 16 S 181 D D 16 S 221 D D 370
SPECIFICATIONS AND DATA 372
TOOLS 373
Removing the hydraulic retarder from the gearbox on the stand 380
Refitting the hydraulic retarder 380
Removing the epicyclic reduction gear unit (ERG) rear box 381
Removing the epicyclic reduction gear unit (ERG) 381
Component parts of the epicyclic reduction gear unit 384
Fitting the epicyclic reduction gear unit (ERG) 385
Refitting the epicyclic reduction gear unit (ERG) rear box 387
Gearbox EuroTronic 12 AS 2301 D D /O D 388
DESCRIPTION 390
SPECIFICATIONS AND DATA 391
TIGHTENING TORQUES 394
TOOLS 395
OVERHAULING THE GEARBOX 400
Checks 400
Gearbox actuator 400
Removal 400
Refitting 401
Removing the rear box 401
Removing the rear box 402
Removing the epicyclic reduction gear train (E R G ) 403
Fitting the epicyclic reduction gear train (E R G ) 405
Adjusting epicyclic reduction gear train bearing end float 406
Adjusting main shaft end float 407
Synchronizing device assembly for engaging normal or reduced gears 409
Removal 409
Fitting 409
Removing the middle box 412
Removing the main shaft 414
Removing the drive input shaft 416
Removing the splitter synchronizing device 417
Fitting the splitter synchronizing device 418
Fitting the main shaft 419
Fitting the drive input shaft 419
Splitter control fork 422
Disassembly – Assembly 422
Gear control forks 422
Removal 422
Fitting 423
Transmission shafts 424
Disassembly – Assembly 424
Fitting the middle box 424
Fitting the front box 427
Front cover 429
Removal 429
Fitting the front cover 429
Adjusting drive input shaft bearing end float 429
Adjusting transmission shaft bearing end float 430
Clutch release lever 432
Gearbox EuroTronic 12 AS 2301 D D /O D with Intarder (IT) 434
SPECIFICATIONS AND DATA 436
OVERHAULING THE GEARBOX 437
Removing the hydraulic retarder 437
Refitting the hydraulic retarder 438
Adjusting epicyclic reduction gear train bearing end float 438
Adjusting stator end float 439
Removing the rear box 440
Removing the E R G 441
Fitting the E R G 442
EXPERIMENTAL TOOLS 447
Gearboxes Allison MD 3060 PR – Allison MD 3066 PR 448
DESCRIPTION 450
TECHNICAL DESIGNATION 453
Identification plate 453
CHARACTERISTICS AND DATA 454
MAIN OPERATION ANOMALIES 455
TIGHTENING TORQUES 463
TOOLS 463
REMOVAL AND REFITTING OF THE TRANSMISSION 464
Removal 464
Refitting 464
DISCONNECTING AND CONNECTING GEARBOX CONTROL MODULE AGAIN 467
Disconnecting 467
Refitting 467
REPLACING SPEED SENSORS 467
Replacing turbine speed sensor 467
Engine revolutions sensor replacement 468
Replacing the output speed sensor 468
REPLACING OIL LEVEL SENSOR 468
REPLACING OIL SUCTION FILTER 469
REPLACING THE SOLENOID VALVES 469
REPLACING PLANE GASKETS IN GEARBOX CONTROL MODULE 470
REPLACING PRESSURE SWITCH F3 471
REPLACING THE SEAL RING ON THE OUTPUT SHAFT 471
Transmission external control (except for vehicles equipped with Eurotronic – Allison gearshift) 472
TRANSMISSION EXTERNAL CONTROL 474
Transmission tie rod adjustment 474
SIDE TIE ROD 475
Removal 475
Refitting 476
TELESCOPIC TIE ROD 476
Removal 476
Refitting 476
TRANSMISSION IDLER ARM 476
Removal 476
Disassembly 477
Assembly 477
Refitting 477
CROSS TIE ROD 478
Removal 478
Refitting 478
Power take-off 480
ZF POWER TAKE-OFF 482
HYDROCAR POWER TAKE-OFF 502
Power take off (Optional 2395) 508
DESCRIPTION 510
FEATURES AND DATA 511
TIGHTENING TORQUE 512
EQUIPMENT 513
Operation (power take off disengaged) 517
Operation (power take off engaged) 518
REMOVING – REFITTING TOTAL POWER TAKE-OFF ASSEMBLY 519
Removal 519
Refitting 519
OVERHAULING 520
Removing main box 520
Removing drive assembly 520
Removing bearing for shaft with gear wheel 520
Removing oil pump 521
Cleaning and checking parts 522
Fitting the oil pump 522
Fitting bearing for shaft with gear wheel 523
Fitting drive assembly 523
Adjusting drive output shaft tapered bearings 525
Fitting the main housing 526
Adjusting ball bearing 526
SECTION 5 – Intarder – ZF hydraulic retarder 528
Intarder – ZF hydraulic retarder 528
LOCATION OF INTARDER HYDRAULIC RETARDER DESCRIPTION PLATE 530
GENERAL INFORMATION 531
OPERATION 531
Retarder engaged 532
Retarder disengaged 533
LAYOUT OF MAIN SYSTEM COMPONENTS ON THE RETARDER 534
REMOVING AND REFITTING THE RETARDER ON THE ZF S 181/221-OD GEARBOX 535
Removal 535
Refitting 536
Filling with oil 536
SPECIFICATIONS AND DATA 537
TIGHTENING TORQUES 538
TOOLS 539
FAULT DIAGNOSIS 541
OVERHAULING THE INTARDER HYDRAULIC RETARDER 545
Hydraulic accumulator 545
Removal 545
Fitting 545
Removing hydraulic retarder 545
Checking the component parts of the hydraulic retarder 550
Fitting the hydraulic retarder 551
Stator end float adjustment 556
SECTION 6 – Propeller shafts 558
Propeller shafts 558
CHARACTERISTICS AND DATA 560
DIAGNOSTIC 562
TIGHTENING TORQUES 564
TOOLS 564
REMOVING AND REASSEMBLING THE PROPELLER SHAFT 565
Removal 565
Reassembly 565
CHECKING THE PROPELLER SHAFT ON THE VEHICLE 566
REMOVING AND FITTING BACK THE UNIVERSAL JOINTS 567
REMOVING AND REASSEMBLING THE SUPPORT 567
SECTION 7 – Rear axles 568
Rear axles 568
FAULT DIAGNOSIS 570
REMOVING-REFITTING THE REAR AXLE 572
Removal 572
Refitting 572
REMOVING-REFITTING THE DIFFERENTIAL FROM THE REAR AXLE ON THE VEHICLE 573
Removal 573
Refitting 573
Rear Axle MERITOR MS 13-175 with disc brakes 574
DESCRIPTION 576
CHARACTERISTICS AND DATA 577
TIGHTENING TORQUES 578
TOOLS 580
OVERHAULING THE REAR AXLE ASSEMBLY 585
OVERHAULING THEWHEEL HUBS 585
Removal 585
Replacing wheel hub bearings 587
Checking the parts forming the wheel hubs 587
Replacing the wheel fixing pins 587
REMOVING AND REFITTING THE DIFFERENTIAL 591
Removal 591
Refitting 591
REPAIRING THE DIFFERENTIAL 592
Removing the differential 592
Removing the gearcase 593
REMOVING THE BEVEL PINION FROM THE SUPPORT 595
Differential component check 595
Fitting the gear housing 596
FITTING THE MOUNT ON THE BEVEL PINION 597
Reassembling the differential housing 599
ADJUSTING THE CAP GAP 601
CORRECTING THE CROWN WHEEL AND PINION CONTACTS (AFTER ASSEMBLY) 604
WORK ON THE VEHICLE 607
REPLACING THE BEVEL PINION MOUNT SEAL 607
Disassembly 607
Assembly 608
Rear axle MERITOR MS 13-175 whit drum brakes 610
DESCRIPTION 612
CHARACTERISTICS AND DATA 613
TIGHTENING TORQUES 616
TOOLS 618
OVERHAULING THE REAR AXLE ASSEMBLY 623
OVERHAULING THEWHEEL HUBS 623
Removal 623
Wheel hub component check 624
REPLACING THEWHEEL HUB BOLTS 625
Wheel hub reassembly 625
REMOVING AND REASSEMBLING THE DIFFERENTIAL 627
Removal 627
Axle casing check 627
Rear axle 451391 (R 8284) 628
DESCRIPTION 630
SPECIFICATIONS AND DATA 631
TIGHTENING TORQUES 632
TOOLS 634
REAR AXLES ASSEMBLY OVERHAUL 640
Disassembly 640
Epicycloid reduction gear disassembly 640
Wheel hub disassembly 641
CHECKING THE WHEEL HUB AND EPICYCLOID REDUCTION GEAR UNIT PARTS 643
WHEEL HUB ASSEMBLY 644
Assembling the epicycloid reduction gear 646
REMOVING-REFITTING THE DIFFERENTIAL 649
REPAIRING THE DIFFERENTIAL 651
Disassembly 651
Gear housing disassembly 652
Removing the bevel pinion from the support 653
CHECKING THE DIFFERENTIAL COMPONENTS 655
Gear housing assembly 656
Assembling the bevel pinion support 657
Procedure to follow to determine the thickness of the bevel pinion rolling torque adjusting ring 657
Differential housing assembly 659
Gear housing bearings rolling torque adjustment 660
Axles in Tandem MERITOR RT 160 E/1 664
Axles in Tandem (Intermediate) Meritor RP 160 E (R 2478) 666
DESCRIPTION 668
SPECIFICATIONS AND DATA 668
TIGHTENING TORQUES 670
TOOLS 674
EXPERIMENTAL TOOLS 681
SERVICING INTERMEDIATE AXLEASSEMBLY RP 160 E (R2478) 684
AIR BREATHER REMOVAL-REFITTING 684
SERVICING WHEEL HUBS 684
Checking wheel hub components 685
ASSEMBLING WHEEL HUBS 686
REMOVING DIFFERENTIAL GEAR — TRANSFER BOX(with rear axle on stand 99322215) 689
REFITTING DIFFERENTIAL GEAR — TRANSFER BOX (with rear axle on stand 99322215) 689
REPAIRING INTER-AXLE UNIT 690
Dismantling inter-axle unit 690
Checking inter-axle unit components 692
Fitting inter-axle unit 692
Adjusting drive input shaft bearing end float 694
Adjusting differential lock and inter-axle control pin end-stop 695
REPAIRING MAIN DIFFERENTIAL – DISMANTLING DIFFERENTIAL CASING 695
Dismantling gear cage 699
Checking differential components 699
Assembling gear cage 700
ASSEMBLING DIFFERENTIAL CASING 701
Calculating bevel pinion positionin differential casing 701
COMPUTATIONAL EXAMPLES 702
Determining the thickness of the bevel pinion bearing clearance adjustment rings 702
Adjusting the cap gap 705
CORRECTING THE CROWNWHEEL AND PINION CONTACTS (AFTER ASSEMBLY) 707
REMOVING-SERVICING-REFITTING INTER-AXLEOUTPUT SHAFT 710
Axles in Tandem (Rear) MERITOR RR 167 E (R 0878) 714
DESCRIPTION 716
CHARACTERISTICS AND DATA 716
TIGHTENING TORQUES 718
TOOLS 720
OVERHAULING REAR AXLE ASSEMBLY RR 167 E (R 0878) 726
SECTION 8 – Axles 728
Axles 728
Front axle 5876/4 (F 8021) 5876/5 (F 8021) 5886/5 (F9021) Steering central added axle 5876/2 (F 8021) 730
DESCRIPTION 732
SPECIFICATIONS AND DATA 733
FAULT DIAGNOSIS 735
TIGHTENING TORQUES 738
TOOLS 740
REMOVING AND REFITTING AXLE 744
Removal 744
Refitting 744
REMOVING AND REFITTING AXLE 745
Vehicles with pneumatic front suspension and longitudinal bars 745
Removal 745
Refitting 746
VEHICLE CHECKS 747
Tie rods 747
Swivel heads 747
CHECKING SWIVEL HEAD PLAY 747
FRONT AXLE ASSEMBLY OVERHAUL 748
REMOVING – REFITTING WHEEL HUBS 748
Removal 748
Replacing wheel hub bearings 749
Replacing wheel fixing pins 750
Refitting wheel hubs 750
Checking wheel hub bearing end float 750
Measuring rolling torque 751
REMOVING AND REFITTING TRANSVERSE TIE ROD 751
REPLACING TRANSVERSE TIE ROD SWIVEL HEADS 752
LONGITUDINAL TIE ROD LEVER REMOVAL/REFITTING 752
CROSS TIE ROD LEVER REMOVAL/REFITTING 752
REMOVING AND REFITTING PIN FOR STUB AXLE 752
Removal 752
Replacing kingpin bearing 753
Checking and adjusting clearance between stub axle and axle 754
CHECKING AND MEASURING THE AXLE BODY 755
Checking levelness of leaf spring supporting surfaces with respect to the holes for the kingpins 755
Checking angle of holes for kingpins 756
Rigid rear added axle 55080/DI (N 8071) 758
DESCRIPTION 760
CHARACTERISTICS AND DATA 761
TIGHTENING TORQUE 762
TOOLS 763
REMOVING-REFITTING 765
Removal 765
Refitting 766
REPAIRS 766
Rigid rear added axle 55080/TI (N 8071) 768
DESCRIPTION 770
CHARACTERISTICS AND DATA 771
TIGHTENING TORQUES 772
TOOLS 773
REMOVING – REFITTING WHEEL HUBS 775
Removal 775
Replacing wheel hub bearings 776
Replacing wheel fixing pins 777
Refitting wheel hubs 777
Rigid rear added axle with hydraulic lifting 56082/D1 (N 9171) 778
DESCRIPTION 780
CHARACTERISTICS AND DATA 781
TIGHTENING TORQUE 782
TOOLS 783
REMOVING-REFITTING 784
REPAIRS 784
Rigid rear added axle with hydraulic lifting 56082/T1 (N 9171) 786
DESCRIPTION 788
CHARACTERISTICS AND DATA 789
TIGHTENING TORQUE 790
TOOLS 791
REMOVING-REFITTING 792
REPAIR OPERATIONS 792
VEHICLES WITH MECHANICAL SUSPENSION AND HYDRAULIC LIFTING 793
Location of main system components 793
Hydraulic system circuit diagram 794
FAULT DIAGNOSIS 795
SPECIFICATIONS 797
ELECTRO-HYDRAULIC PUMP 798
Removal 798
Refitting 798
LIFTING CYLINDERS (VEHICLESWITH MECHANICAL SUSPENSION) 799
Removal 799
Refitting 799
Steering rear added axle 57080/DI (N 8072) 800
DESCRIPTION 802
CHARACTERISTICS AND DATA 803
TIGHTENING TORQUES 805
TOOLS 806
REPAIRS 810
PNEUMATIC LIFT 810
GENERAL 810
LOCATION ON THE VEHICLE OF THE MAIN COMPONENTS OF THE HYDRAULIC SYSTEM 811
HYDRAULIC SYSTEM 812
HYDRAULIC SYSTEM WORKING DIAGRAM 813
VEHICLES WITH PNEUMATIC REAR SUSPENSIONS AND PNEUMATIC LIFTING 814
Location on the vehicle of the main components 814
Pneumatic working diagram, rear air suspensions and air lift for added axles with single wheels 815
TIGHTENING TORQUES (Steering and lifting device linkage) 819
CHARACTERISTICS AND DATA 820
Steering and third axle hydraulic system 820
MAIN HYDRAULIC SYSTEM COMPONENTS 821
HYDRAULIC ACCUMULATOR 821
Nitrogen pressure checking and recharging 821
OPERATOR CYLINDER 821
Disassembly 822
Assembly 822
Checking cylinder oil sealing on the vehicle 822
CENTRING CYLINDER 822
Disassembly 823
Assembly 823
Checking cylinder oil sealing on the vehicle 823
ADDITIONAL AXLE PNEUMATIC LIFTING DEVICE REMOVAL AND REFITTING 824
Removal 824
Refitting 824
AIR BLEEDING FROM THE HYDRAULIC CIRCUIT 825
Filling up and bleeding the power steering hydraulic circuit (circuit 1) 826
Filling up and bleeding the power steering hydraulic circuit (circuit 2) 826
Steering rear added axle 57080/TI (N 8072) 828
DESCRIPTION 830
CHARACTERISTICS AND DATA 831
TIGHTENING TORQUES 833
TOOLS 834
REPAIR OPERATIONS 837
Wheel geometry 838
GENERAL INFORMATION 840
Steering wheel angles 840
FRONTWHEEL GEOMETRY (4X2 vehicles) 841
Positioning clips and headlights 841
Electronic compensation of rim eccentricity 842
Wheel alignment 842
Checking wheel toe-in 843
Checking wheel deviation 843
Checking camber 843
Checking kingpin angle and caster 844
Checking rear axle alignment 845
VEHICLE WHEEL GEOMETRY WITH CENTRAL ADDED AXLE (6X2 C) 845
Checking steering angles 847
Vehicle wheel geometry with steering rear added axle and pneumatic lifting 847
SECTION 9 – Suspensions 850
Suspensions 850
SUSPENSIONS 852
DESCRIPTION 852
Mechanical front suspension 852
Pneumatic front suspension 852
Pneumatic rear suspension 852
Rear mechanical suspension 852
SPECIFICATIONS AND DATA 853
MECHANICAL FRONT SUSPENSION ASSEMBLY DRAWING 863
REAR MECHANICAL SUSPENSION ASSEMBLY 867
“CANTILEVER” REAR SUSPENSION (Vehicles 6X2) 869
Procedure for assembly of the slipper block and mounting brackets for the longitudinal bars 869
Tightening the U-bolts clamping the leaf spring to the central pivot 869
Removing the central support 870
Removing the central support shaft 870
Replacing the bracket 870
Replacing the half bearings 870
Reassembling the bracket 871
Reassembling the central support shaft 872
Reassembling the central support 872
Front shock absorbers 874
Additional axle shock absorbers 875
Rear shock absorbers 876
AIR SUSPENSION 877
Chassis frame lifting, lowering and self-levelling with remote control 877
Saving Levels 877
AIR SUSPENSION SYSTEM DIAGRAMS 878
Rear air suspension main diagram for 4X2P vehicles 878
Working diagram of pneumatic rear suspensions for 4x2T/P tractors 879
Suspension diagram for tractors and cabin vehicles 4x2T/FP 880
Working diagram of air suspensions for 6x2Y/FP/FS-D/FP-D vehicles 881
Working diagram of air suspensions for 6x2Y/FP/FS-D/FP-D vehicles (without lifting the additional axle) 882
Working diagram of air suspensions for 6x2Y/FP/FS-CM vehicles 883
Working diagram of air suspensions for 6x2Y/FP/FS-CM vehicles (without lifting the additional axle) 884
Working diagram of rear air suspensions for 6x2Y/PT vehicles 885
Working diagram of rear air suspensions for 6x2Y/PT vehicles (without lifting the additional axle) 886
Working diagram of rear air suspensions for 6x2Y/PS vehicles 887
Working diagram of rear air suspensions for 6x2Y/PS vehicles (without lifting the additional axle) 888
Working diagram of air suspensions for 6x2TX/P vehicles 889
Working diagram of pneumatic rear suspensions for 6×4 TZ/P vehicles 890
CHARACTERISTICS AND DATA 891
Pneumatic System 891
MAIN COMPONENTS OF THE PNEUMATIC SYSTEM 892
Controlled pressure valve 892
Fault Diagnosis 892
Level sensor 892
Electro-Pneumatic Control Valve 893
Load detector pressure sensor 894
Low air pressure switch 894
Air spring 894
ECAS Control Unit 894
FAULT DIAGNOSIS 895
Diagnosis Instruments 895
Cluster Diagnosis 896
TOOLS 901
TIGHTENING TORQUES 905
Mechanical front suspension 905
Pneumatic front suspension 906
Pneumatic front suspension with bars 907
Central added axle pneumatic suspensions 6×2 C vehicles 908
Pneumatic rear suspension 4×2 – 6×2 C vehicles 909
Pneumatic rear suspension 6×2 P/PT/FT vehicles 910
Pneumatic rear suspension 6×2 P/FP/FS vehicles 911
Pneumatic rear suspension 6×2 P/PS vehicles 912
Pneumatic rear suspension 6×4 P vehicles 913
REMOVAL-REFITTING OF FRONT LEAF SPRING 914
Removal 914
Refitting 914
REMOVING-REFITTING FRONT SUSPENSION BARS 915
Removing longitudinal bars 915
Removing transverse bar 915
Refitting 915
REAR SUSPENSIONS 916
Removal 916
Refitting 916
REMOVING-REFITTING THE REAR AXLE LONGITUDINAL SUSPENSION ARM 917
REMOVING REFITTING THE REAR ADDED AXLE LONGITUDINAL SUSPENSION ARM 917
REMOVING-REFITTING THE REAR AXLE TRIANGULAR SUSPENSION ARM 917
REMOVING-REFITTING THE REAR ADDED AXLE TRIANGULAR SUSPENSION ARM 917
Removal 917
Refitting 917
REPLACING THE SUSPENSION ARM FLEXIBLE PIN 918
Removal 918
Refitting 918
STABILIZER BAR 919
FRONT STABILIZER BAR 919
CENTRAL ADDED AXLE STABILIZER BAR (6×2 C vehicles) 919
REAR STABILIZER BAR 919
Removal 919
Refitting 919
RUBBER BUSHINGS 922
Replacing front stabilizer bar rubber bushings 922
Replacing rear stabilizer bar rubber bushings 922
SHOCK ABSORBERS 923
Removal-refitting 923
Front axle shock absorbers (6×2 C vehicles) 923
Central added axle shock absorbers 923
Rear axle shock absorbers 923
Rear added axle shock absorbers (6×2 P vehicles) 923
Removal 923
Refitting 923
CHASSIS FRAME ADJUSTMENT 924
SECTION 10 – Wheels and tyres 928
Wheels and tyres 928
DESCRIPTION 930
CHARACTERISTICS AND DATA 930
Tyre inflation pressures 930
TOOLS 931
FAULT DIAGNOSIS 931
STATIC BALANCING OF THE WHEELS 934
CORRECTING RESIDUAL STATIC IMBALANCE 935
TYRE PRESSURE 935
HOW TYRE BEHAVIOUR DEPENDS ON PRESSURE 936
SECTION 11 – Steering 938
Steering 938
DESCRIPTION 940
SPECIFICATIONS AND DATA 941
FAULT DIAGNOSIS 942
TIGHTENING TORQUES 947
TOOLS 948
REMOVING-REFITTING THE POWER STEERING SYSTEM 950
Removal 950
Refitting 952
Removing-Fitting the Steering Lever 952
STEERING CONTROL 953
REMOVING-REFITTING THE STEERING CONTROL ASSEMBLY 954
Removal 954
Refitting 956
Changing the pneumatic cylinder 956
Removal 956
Refitting 957
BLEEDING THE POWER STEERING SYSTEM 959
MEASURING STEERING BOX PLAY AT THE STEERING WHEEL 959
CHECKING THE MAXIMUM PRESSURE OF THE POWER STEERING SYSTEM 959
Setting the automatic hydraulic steering limit 959
SECTION 12 – Air system – Brakes 960
Air system – Brakes 960
SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (TANKS AND ACCUMULATORS) 964
SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (VALVES) 965
SYMBOLS FOR AIR-HYDRAULIC SYSTEM DIAGRAMS (TANKS AND ACCUMULATORS) 971
SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (CONVERTERS, CYLINDERS AND CALLIPERS) 972
SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (CALLIPERS AND CYLINDERS) 973
SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (SEMI-COUPLINGS AND COUPLING CONNECTORS) 974
SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (SEMI-COUPLINGS AND COUPLING CONNECTORS) 975
SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (INDICATORS AND SWITCHES) 976
SYMBOLS FOR AIR/HYDRAULIC SYSTEM CIRCUIT DIAGRAMS (BRAKES) 977
PIPINGS AND FITTINGS 978
In general 978
Rigid pipings reflanging 978
Rigid pipings bending 979
Rigid pipings cutting 979
Flexible pipings replacementwith traditional fittings 980
Flexible pipings replacement with quick connection fittings 981
EBS (ELECTRONIC BRAKE SYSTEM) 983
EBS Benefits 983
Tractor and trailer compatibility at any time 983
Complete fault-diagnosis structures 983
OPERATING LOGIC 984
BRAKE SYSTEM 985
AUXILIARY BRAKE INTEGRATION 986
“ABS-EBL” SYSTEM (ANTI-LOCK BRAKE SYSTEM — ELECTRONIC BRAKE LIMITER) 987
“ABS” (Anti-Lock Brake System) 987
EBL (Electronic Brakes Limiter) 988
Operating Logic 988
EBS working diagram for 4×2 vehicles (tractors) 989
EBS working diagram for 4×2 vehicles (models: AT440S /FP-CT/FP-LT) 990
EBS working diagram for 6×2 vehicles (tractors) 991
EBS working diagram for 6×2 vehicles (trucks) 992
EBS working diagram for 6×2 vehicles (trucks) 993
ABS-EBL working diagram for 4×2 vehicles (trucks and tractors) 997
ABS-EBL working diagram for 6x2C vehicles 998
ABS-EBL working diagram for 6×4 vehicles 999
ABS-EBL working diagram for stand alone 4×2 vehicles (trucks) 1000
ABS-EBL working diagram for 6×2 vehicles (trucks) 1001
ABS-EBL working diagram for stand alone 6×2 vehicles (trucks) 1003
DESCRIPTION 1004
Service braking 1004
Emergency braking 1004
Exhaust brake 1004
Parking brake 1004
BRAKES 1004
Disc Brakes 1004
Drum Brakes 1004
FAULT DIAGNOSIS 1005
Diagnosis Instruments 1005
Cluster Diagnosis 1006
TIGHTENING TORQUES 1020
TOOLS 1023
SPECIFICATIONS AND DATA – PNEUMATIC SYSTEM 1032
SPECIFICATIONS AND DATA – BRAKES 1038
CHECKS ON MAIN COMPONENTS OF BRAKE SYSTEM 1041
MAIN COMPONENTS OF THE BRAKING SYSTEM 1043
Compressor 1043
Head locking screw tightness 1043
Fault diagnosis 1044
A P U (Air Processing Unit) 1044
Duplex control valve (vehicles without EBS) 1045
Duplex control valve with electric transmitter (vehicles with EBS) 1045
Fault Diagnosis (vehicles without EBS) 1045
Relay valve (vehicles without EBS) 1046
Proportional relay valve for front axle (vehicles with EBS) 1046
Fault Diagnosis (vehicles without EBS) 1046
Coupling heads 1046
Rear axle electro-pneumatic modulator (for vehicles with EBS) 1047
Fault Diagnosis 1047
Redundancy valve (for 4×2 and 6×2 trucks) 1048
ABS-EBS solenoid valve 1048
Dual stop valve 1048
Triple servo control valve (vehicles without EBS) 1048
Predominance control 1049
Fault Diagnosis 1049
Trailer servo control valve (vehicles with EBS) 1050
Pressure test point valve 1050
Parking brake hand control valve (vehicles suited to towing) 1050
Fault Diagnosis (parking brake control valve) 1050
Parking brake control manual distributor (standby vehicles) 1051
Manual control valve to slow down the trailer (optional extra) 1051
Fault Diagnosis (parking brake control valve) 1051
Controlled pressure valve 1052
Fault Diagnosis 1052
Check valve (vehicles suited to towing) 1052
Low-pressure switch 1052
Electro-pneumatic valve for ASR 1053
Speed sensor 1053
Phonic wheels 1053
Electronic control unit 1053
Pressure sensor 1053
Diaphragm brake cylinder (for front and added front axle disc brake) 1054
Diaphragm brake cylinder (for front and added front axle drum brake) 1054
Combined brake cylinder (for front and rear disc brake) 1054
Combined brake cylinder (for front and rear drum brake) 1054
Combined cylinder emergency brake release device 1055
Repairs 1055
Fault Diagnosis 1055
DISC BRAKES KNORR TYPE (CALIPER SN7) 1056
Operation (See previous figure) 1057
CHECKS 1057
Checking the automatic play recovery system efficiency 1057
Brake caliper components 1058
Check of braking seals thickness 1059
OVERHAULING FRONT DISC BRAKES 1060
Replacing brake linings 1060
Removing and refitting brake callipers 1063
Removal 1063
Refitting 1064
Removing and refitting wheel hubs 1064
Removal 1064
Refitting 1065
BRAKE CALIPER OVERHAUL 1066
Disassembly 1066
Component part cleaning and check 1067
Assembly 1067
OVERHAULING REAR DISC BRAKES 1069
Replacing brake linings 1069
OVERHAULING BRAKE DISCS 1072
TURNING AND GRINDING BRAKE DISCS 1072
DRUM BRAKES 1073
OVERHAULING THE DRUM BRAKES 1074
Removing the rear drum brakes 1074
Turning drums 1078
Replacing brake linings 1079
Assembly 1079
SECTION 13 – Bodywork – Chassis frame 1084
Bodywork – Chassis frame 1084
CAB 1086
General information 1086
CAB TILTING 1086
Cab mechanic suspension 1087
Cab driving position adjustment 1087
Cab pneumatic suspension 1088
Adjusting the levelling valve linkage 1088
CAB AIR-CONDITIONING 1089
General 1089
VENTILATION 1089
Description 1089
AIR-CONDITIONING AND HEATING 1090
Description 1090
Air-conditioning 1090
Air-conditioning controls assembly 1090
Manual 1090
Heating and ventilation 1090
Heating 1090
COMPONENT LAYOUT (WEBASTO AIR CONDITIONER) 1091
HEATER ASSEMBLY COMPONENT LAYOUT (WEBASTO) 1092
Outside temperature sensor 1093
Compressor 1093
Condenser and safety pressure switches 1094
Geared motors 1095
Evaporator temperature sensor 1096
Expansion valve 1096
PROCEDURE FOR EMPTYING AND REFILLING THE AIR-CONDITIONING SYSTEMS WITH R134A REFRIGERANT 1097
R134A refrigerant recovery and refilling station (99305146) 1097
SAFETY STANDARDS 1098
CONTROL FASCIA 1099
OPERATION FLOW CHART 1101
RECOVERING REFRIGERANT FROM THE VEHICLE SYSTEM 1102
CREATING A VACUUM IN THE SYSTEM 1104
RESTORING OIL IN THE SYSTEM 1106
FILLING THE SYSTEM WITH REFRIGERANT 1107
CHECKING THE PRESSURES IN THE SYSTEM 1109
OPERATIONS PRIOR TO DISCONNECTING THE STATION FROM THE SYSTEM 1109
LEAK FINDER FOR AIR-CONDITIONING SYSTEMS WITH HFC R134A (9905147) 1109
REPAIR OPERATIONS 1110
HEATER 1110
Removal 1110
Refitting 1110
ADDITIONAL AIR HEATER SYSTEM 1111
Removal 1111
Refitting 1111
DEFROST CONTROL MOTOR 1111
Removal 1111
Refitting 1112
AIR RECIRCULATION DOOR CONTROL MOTOR 1113
Removal 1113
Refitting 1113
ELECTRIC FAN 1113
Removal 1113
Refitting 1113
HEATER RADIATOR 1113
Removal 1113
Refitting 1114
POLLEN FILTER 1115
Removal 1115
Refitting 1115
AIR-CONDITIONER COMPRESSOR 1115
Removal 1115
Refitting 1115
AIR-CONDITIONER CONDENSER 1116
Removal 1116
Refitting 1116
OUTSIDE AIR TEMPERATURE SENSOR 1116
Removal 1116
Refitting 1116
SECTION 14 – Scheduled maintenance 1118
Scheduled maintenance 1118
VEHICLE WITH MOTOR Cursor 8 (F2B) 1120
MAINTENANCE 1120
Maintenance services chart 1120
CHECKS AND/OR MAINTENANCEWORK 1121
OFF-PLANE OPERATIONS 1122
MAINTENANCE WORK 1126
M1 SERVICE 1126
M2 SERVICE 1128
M3 SERVICE 1132
M4 SERVICE 1132
EP1 SERVICE 1132
T1 SERVICE 1133
T2 SERVICE 1133
T3 SERVICE 1133
T4 SERVICE 1133
T5 SERVICE 1134
T6 SERVICE 1134
VEHICLE WITH MOTOR Cursor 10 (F3A) 1136
MAINTENANCE 1136
Maintenance services chart 1136
CHECKS AND/OR MAINTENANCE WORK 1137
OFF-PLANE OPERATIONS 1138
MAINTENANCE WORK 1142
M1 SERVICE 1142
M2 SERVICE 1146
EXTRA PLAN MAINTENANCE 1148
EP1 SERVICE 1148
EP2 SERVICE 1148
EP3 SERVICE 1148
T1 SERVICE 1149
T2 SERVICE 1149
T3 SERVICE 1150
T4 SERVICE 1151
ELECTRIC/ELECTRONIC SYSTEM 1152
UPDATE DATA 1154
GENERAL LIST OF CONTENTS 1156
Introduction 1158
General warnings for electrical/electronic components 1160
Component Code 1162
VARIATIONS WITH RESPECT TO STRALIS “AS” 1167
General 1168
GENERAL DESCRIPTION OF THE MULTIPLEX SYSTEM 1170
POWER NETWORK 1189
MASS POINTS 1190
LIST OF ST JUNCTION CONNECTOR ON BOARD THE VEHICLE 1194
Components 1206
REMOTE CONTROL/FUSE HOLDER CENTER 1208
SUPPLEMENTARY REMOTE SWITCHES 1210
SUPPLEMENTARY FUSES 1213
INSTRUMENT-HOLDER DASHBOARD 1215
CENTRAL DASHBOARD CONTROLS 1216
CONTROLS ON THE STEERING WHEEL 1217
REARVIEW MIRRORS AND WINDOW REGULATOR CONTROL ADJUSTMENT (OPT) 1218
LEFT LIGHT CONTROL 1219
DIAGNOSIS CONNECTOR 1223
“VDI” ELECTRONIC CENTER 1224
WALL PASS 1225
ALTERNATOR 1230
STARTER MOTOR 1232
Elektronic systems 1234
LOCATION OF MULTIPLEX SYSTEM COMPONENTS ON BOARD THE VEHICLE 1236
Cluster 1238
Body computer 1245
Front Frame Computer (F F C ) 1257
Rear Frame Computer (R F C ) 1260
Driver door module (D D M ) 1264
Passanger Door Module (P D M ) 1264
C B (Cab module) Opt 1267
S W I (Steering wheel / steervator interface) 1269
SPIRALED CONTACT 1272
B M (BED MODULE) OPT 1277
AUTOMATIC AIR CONDITIONER 1279
MANUAL AIR CONDITIONER 1294
HYDRONIC D 10 WATER HEATER 1299
IMMOBILIZER 1306
EDC 1310
EBS 1341
ABS-EBL 1359
ECAS SUSPENSIONS 1384
EUROTRONIC AUTOMATIC TRANSMISSION 1405
INTARDER 1424
Diagnosis 1432
Circuit charts 1434
Card 1: Battery positive 1436
Card 2: Positive after TGC (+30) 1437
Card 3: Positive after TGC (+30) 1438
Card 4: Positive after TGC (+30) 1439
Card 5: Services supply (+15) 1440
Card 6: Services supply (+15) 1441
Card 7: BC unit (J7) 1442
Card 8: BC unit (J6) 1443
Card 9: BC unit (J4-J5) 1444
Card 10: BC unit (J2-J3) 1445
Card 11: SWI unit 1446
Card 12: FFC unit (J2) 1447
Card 13: FFC unit (J1) 1448
Card 14: RFC unit (J1) 1449
Card 15: RFC unit (J2) 1450
Card 16: CM unit 1451
Card 17: DDM-BM unit 1452
Card 18: PDM unit 1453
Card 19: IC unit 1454
Card 20: CAN-ICB/IDB line 1455
Card 21: CAN-SB (EBS/ABS) line 1456
Card 22: CAN-BCB line 1457
Card 23: VDI unit / CAN-VDB line 1458
Card 24: ECAS 4×2 FP 1459
Card 25: ECAS 6×4 P 1460
Card 26: ECAS 6×2 P/FP 1461
Card 27: ECAS 4×2 Tractor 1462
Card 28: ECAS 6x2C 1463
Card 29: ZF retarder 1464
Card 30: ABS 1465
Card 31: EBS 1466
Card 32: EuroTronic II 1467
Card 33: Immobilizer 1468
Card 34: Manually controlled air conditioning system 1469
Card 35: Automatically controlled air conditioning system 1470
Card 36: Automatically controlled supplementary water heater 1471
Card 37: Manually controlled supplementary water heater 1472
Card 38: Manually controlled supplementary air heater 1473
Card 39: EDC (Connector A) for F3A engines 1474
Card 40: EDC (Connector A) for F2B engines 1475
Card 41: EDC (Connector B) 1476
Card 42: PTO with mechanical gearbox 1477
Card 43: Radioreceiver 1478
Block diagrams 1480
Chart 1: Start-up – recharge warning light 1482
Chart 2: EDC power supply – Immobilizer -Warning light – EDC Blink code – (warning light) – Four wheel drive on warning light 1483
Chart 3: Cruise Control – Accelerator pedal sensor (potentiometer) – Pre-post heating warning light 1484
Chart 4: Intarder 1485
Chart 5: Voltmeter – Rev counter – Engine water temperature – Fuel level 1486
Chart 6: Engine oil pressure – Engine oil level – window winder level – Hydraulic power steering fluid level – Engine water level 1487
Chart 7: Chock wear indicator – Pad wear indicator – Reduced gear on indicator- Clogged oil filter indicator – Clogged air filter indicator 1488
Chart 8: Differential block -Water presence in fuel indicator 1489
Chart 9: Exterior lights 1490
Chart 10: Exterior lights 1491
Chart 11: Exterior lights – Reverse light 1492
Chart 12: Hazard lights – Headlight beam orientation 1493
Chart 13: Internal lights 1494
Chart 14: Windscreen wiper – Horn – Hour counter 1495
Chart 15: TGC 1496
Chart 16: Sunroof – Windscreen washer 1497
Chart 17: Tachograph 1498
Chart 18: Engine electric fan 1499
Chart 19: Rearview mirror control – Power windows 1500
Chart 20: Central door lock 1501
Chart 21: ECAS (warning lights) – ABS (warning lights) 1502
Chart 22: EBS (warning lights) – Heated windscreen – PTO 1503
Chart 23: Retarder (warning light) – Cabin tilting 1504
Chart 24: Brake air pressure – ECAS – Outside temperature 1505
Chart 25: Trip odometer / Total odometer – Speed limiter 1506
Chart 26: Engine oil temperature – Beacon lights – Sun visor 1507
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.