BT RR N RR B RR E RR M Product family RT Master Service Manual – PDF DOWNLOAD
DESCRIPTION:
BT RR N RR B RR E RR M Product family RT Master Service Manual – PDF DOWNLOAD
Introduction to BT’s Service Manual :
This Service manual contains product information regarding the current trucks including the technical data and instructions for maintenance and service. It includes the operator’s Instruction Manual, Spare Part Handbook and oil and grease specifications:
M Machine information
P Preventive maintenance
S Service instructions
O Options
At the top of each page you can find information on which section the page belongs: Section M 4 means that it is Technical Data; F-code means it deals with this specific truck family; T-code means specific products; Date and Version number give information on when the page was issued and which version.
- It is our ambition to send modification notifications concerning improvements to you as soon as possible. It’s stated on the notifications which section/s in the binder should be replaced. Notifications should be inserted immediately so that the binder always contains current service information.
- When contacting BT’s technical support always have the actual Service Manual close at hand. If you have any views regarding the Service Manual, please contact your training officer at BT who will forward your views to the technical documentation department.
TABLE OF CONTENTS:
BT RR N RR B RR E RR M Product family RT Master Service Manual – PDF DOWNLOAD
Master Service Manual (MSM) Product family RT 1
RR N 1
RR B 1
RR E 1
RR M 1
Contents Master Service Manual (MSM) 3
Valid from serial number: 3
T-code 3
Model 3
Serial No 3
Notes 3
1 Document list 4
Section 4
C-code 4
T-code 4
Document 4
Issued 4
Introduction to BT’s Service Manual 7
Contents, M 9
1 Truck information 9
Operator’s manual 11
Valid from serial number: 11
T-code 11
Model 11
Serial No 11
Notes 11
1 General 12
1 1 Issued operator’s manuals 12
T-code 12
Model 12
Serial number 12
Order number 12
Issued 12
2 Year of introduction 13
Model 13
Machine number 13
Serial number 13
Year of introduction 13
General product information 15
Valid from serial number: 15
T-code 15
Model 15
Serial No 15
Notes 15
1 Presentation to BT’s reach trucks 15
1 1 Application areas for BT’s reach trucks 16
1 2 Prohibited applications for BT’s reach trucks 16
2 Truck data 17
Truck type 17
B1-B3 E1-E3 17
B5-B6 E5-E6 17
B7-B8 E7-E8 17
N1 17
N2-N3 17
3 Truck dimensions 18
Dimensions (mm) 19
B1-B3 19
E1-E3 19
B5-B6/ E5-E6 19
B7-B8/ E7-E8 19
N1 19
N2 19
N3 19
4 Identification plate, truck 20
Item 20
Text 20
Unit 20
Item 20
Text 20
Unit 20
5 Capacity plate 21
Item 21
Text 21
Unit 21
6 Modification plate 21
Item 21
Text 21
7 Identification plate, mast 22
Item 22
Text 22
8 Main components 23
1 Hydraulic valves: The valves are located to provide easy access 23
2 Battery: 48 V with different Ah values 23
3 Recharging connector: The battery is recharged via this permanently attached recharging connec 23
4 Control circuit fuse: 10A, BT part no 161640-100 Fuse for electrical steering wheel: 30 A, B 23
5 Hydraulic unit: Pump motor, pump and oil tank integrated in a compact unit 23
6 Drive unit with brake: Drive motor, gears and drive wheel combined into a compact unit Steeri 23
7 Electrical steering motor: Mounted with the drive gear to provide a compact design 23
8 Identification plate, truck: With model designation, serial number, year of manufacture, weigh 23
9 Operator’s seat: The seat is fully adjustable to provide optimal operator comfort 23
10 Serial number: The manufacturing number plate fitted to the chassis 23
11 Cover: Easily swivelled to provide good access for servicing 23
12 Pedals: Accelerator with optional direction selector, travel brake and safety pedal 23
13 Control console: The control console can be adjusted to a suitable height and angle to obtain 23
14 Instrument panel: This provides information on the truck’s running time, time indication, err 24
15 Mast: The mast is a clear-view model and is equipped with an identification plate with type d 24
16 Electronics: All the electronics collected in a protected compartment 24
17 Drive motor fuse: RR B1-3, E1-3 and N1-3: 125 A, BT part no 29584 RR B5-8 and E5-8 160 A BT 24
18 Pump motor fuse: RR B1-3, E1-3 and N1-3: 200 A, BT part no 29673 RR B5-6 and E5-6: 250 A, B 24
9 Warning and information plates and symbols 26
1 Modification plate 26
2 Identification plate, truck 26
3 Capacity plate 26
4 Serial number 26
5 Hydraulic oil filling 26
6 Cab tilt lock 26
7 Parking brake and travel direction (accessories) 26
8 Lifting points 26
9 Hydraulic controls: lift in-out, forks tilt, side shift, fork spread rotation 26
10 Do not walk under an elevated load 26
11 Maximum height for rated capacity 26
12 Identification plate, mast 26
General product information 29
Valid from serial number: 29
T-code 29
Model 29
Serial No 29
Notes 29
1 Presentation to BT’s reach trucks 29
1 1 Application areas for BT’s reach trucks 29
1 2 Prohibited applications for BT’s reach trucks 30
2 Truck data 31
Truck type 31
M1-M3 31
M4-M6 31
3 Truck dimensions 32
Dimensions (mm) 33
M1-M3 33
M4-M6 33
4 Identification plate, truck 34
Item 34
Text 34
Unit 34
Item 34
Text 34
Unit 34
5 Capacity plate 35
Item 35
Text 35
Unit 35
6 Modification plate 35
Item 35
Text 35
7 Identification plate, mast 36
Item 36
Text 36
8 Main components 37
1 Hydraulic valves: The valves are located to provide easy access 37
2 Battery: 48 V with different Ah values 37
3 Recharging connector: The battery is recharged via this permanently attached recharging connec 37
4 Control circuit fuse: 10 A, BT part no 161640-100 Fuse for electrical steering wheel: 30 A, 37
5 Hydraulic unit: Pump motor, pump and oil tank integrated in a compact unit 37
6 Drive unit with brake: Drive motor, gears and drive wheel combined into a compact unit Electr 37
7 Electrical steering motor: Mounted with the drive gear to provide a compact design 37
8 Identification plate: With model designation, serial number, year of manufacture, weight witho 37
9 Operator’s seat: The seat is fully adjustable to provide optimal operator comfort 37
10 Serial number: The serial number plate fitted to the chassis 37
11 Cover: Easily swivelled to provide good access for servicing 37
12 Pedals: Accelerator with optional direction selector, travel brake and safety pedal 37
13 Control console: The control console can be adjusted to a suitable height and angle to obtain 37
14 Instrument panel: This provides information on the truck’s running time, time indication, err 38
15 Mast: The mast is a clear-view model and is equipped with an identification plate with type d 38
16 Electronics: All the electronics collected in a protected compartment 38
17 Drive motor fuse: RR M1-6: 125 A, BT part no 29584 38
18 Pump motor fuse: RR M1-6: 160 A, BT part no 29223 38
9 Warning and information plates and symbols 40
1 Modification plate 40
2 Identification plate 40
3 Capacity plate 40
4 Serial number 40
5 Hydraulic oil filling 40
6 Parking brake and travel direction selector (accessories) 40
7 Lifting points 40
8 Hydraulic controls: lift/lowering, mast in/out, fork tilt, sideshift and additional hydraulic 40
9 Do not walk under an elevated load 40
10 Maximum height for rated capacity 40
11 Identification plate, mast 40
Technical data 43
Válido desde n de máguina: 43
Model 44
RR B1 – B3 RR E1 – E3 RR N1 – N3 44
RR B5 – B6 RR E5 – E6 44
RR B7 – B8 RR E7 – E8 44
Drive motor 44
Transmission/drive gear 44
Wheels 44
Hydraulic system 45
Hydraulic pressure 45
Steering motor 45
Fuses 45
Batteries 46
Driving speed 46
Lifting/lowering speed 46
Power consumption, Driving 46
Power consumption, Free lift 47
Power consumption, Main lift 47
(1 Lh = xxxx mm, Battery weight = xxx kg 47
(2 Lh = xxxx mm, Battery weight = xxx kg 47
(3 Lh = xxxx mm, Battery weight = xxx kg 47
NOTE! 47
Technical data 49
Valid from serial number: 49
T-code 49
Model 49
Serial number 49
Notes 49
Model 49
RR M1- M3 49
RR M4 – M6 49
Drive motor 49
Transmission/drive gear 49
Wheels 49
Hydraulic system 50
Hydraulic pressure 50
Steering motor 50
Fuses 51
Batteries 51
Driving speed 51
Lift/lowering speed 51
Power consumption, Driving 51
Power consumption, Free lift 51
Power consumption, Main lift 52
(1 Lh = 5400 mm, Battery weight = 540 kg 52
(2 Lh = 5400 mm, Battery weight = 800 kg 52
(3 Lh = 6300 mm, Battery weight = 540 kg 52
(4 Lh = 6300 mm, Battery weight = 800 kg 52
(5 Tx HiLo, Lh = 4800 mm 52
(6 1600 mast, Lh = 6300 mm 52
NOTE! 52
Ordering Spare Parts 53
Quality Parts 55
Valid from serial number: 55
T-code 55
Model 55
Serial No 55
Notes 55
1 Issued Quality Parts 56
T-code 56
Model 56
Serial No 56
Order number 56
Issued 56
Recommended Spare Parts (RSP) 61
Valid from serial number: 61
T-code 61
Model 61
Serial No 61
Notes 61
1 Issued RSP 62
T-code 62
Model 62
Serial No 62
Issued 62
Contents, P 63
1 Preventive Maintenance 63
Introduction, maintenance 65
1 Safety regulations with maintenance work 65
WARNING! 65
WARNING! 66
WARNING! 66
NOTE! 66
CAUTION! 66
2 Cleaning and washing 67
NOTE! 67
2 1 External cleaning 67
NOTE! 67
2 2 Cleaning the motor compartment 67
NOTE! 67
2 3 Electrical components 68
NOTE! 68
3 Safe lifting 68
WARNING! 68
4 Tilting the cab 69
WARNING! 69
WARNING! 69
WARNING! 69
WARNING! 69
WARNING! 70
Preventive Maintenance 71
Valid from serial number: 71
T-code 71
Model 71
Serial number 71
Notes 71
1 Maintenance schedule 72
Pos no 72
Work to carry out 72
Interval in hours 72
5 72
20 72
80 72
250 72
500 72
1000 72
3000 72
Interval in days/weeks/months 72
1 d 72
1 w 72
1m 72
3 m 72
6 m 72
12 m 72
36 m 72
0000 72
Chassis 72
1700 72
Motors 72
2550 72
Drive Assembly 72
3180 73
Brakes 73
3500 73
Wheels 73
4100 73
Control Console 73
5000 73
Electrical Panel 73
5110 74
Battery 74
6000 74
Hydraulic System 74
6600 74
Cylinders 74
7100 74
Mast and reach carriage 74
Preventive Maintenance 81
Valid from serial number: 81
T-code 81
Model 81
Serial number 81
Notes 81
1 Maintenance schedule 81
Pos nr 81
Work to carry out 81
Interval in hours 81
5 81
20 81
80 81
250 81
500 81
1000 81
3000 81
Interval in days/weeks/months 81
1 d 81
1 w 81
1m 81
3 m 81
6 m 81
12 m 81
36 m 81
0000 81
Chassis 81
1700 82
Motors 82
2550 82
Drive Assembly 82
3370 82
Brakes 82
3500 82
Wheels 82
4100 82
Control Console 82
5000 83
Electrical Panel 83
5110 83
Battery 83
6000 83
Hydraulic System 83
6600 84
Cylinders 84
7100 84
Mast and reach carriage 84
Oil and grease specification 91
Valid from serial number: 91
T-code 91
Model 91
Serial number 91
Notes 91
Pos 92
Lubrication type 92
Specification 92
Use 92
> – 15C 92
< – 15C 92
Tools 93
Valid from serial number: 93
T-code 93
Model 93
Serial number 93
Notes 93
1 Super Seal 94
Tools 94
Number 94
Use 94
Tools 95
Number 95
Use 95
Tools 96
Number 96
Use 96
Contents, S 99
1 Service instructions 99
Driver Protection 101
Valid from serial number: 101
T-code 101
Model 101
Serial number 101
Notes 101
1 General 102
WARNING 102
2 Tilt Stops 103
2 1 Inspection and Adjustment 103
2 2 Removing the tilt stops 104
Truck 104
Lift height 104
Comments 104
Electric pump motor 105
Valid from serial number: 105
T-code 105
Model 105
Serial number 105
Notes 105
1 General 106
2 Dismantling the pump motor 106
3 Dismantling and assembling the pump motor 107
3 1 Trucks without tilting cabs 107
3 2 Truck with tilting cabs 107
WARNING 107
WARNING 107
NOTE! 107
3 3 Dismantling 108
3 4 Assembling 108
3 5 Truck with tilting cabs 109
WARNING 109
3 6 Trucks without tilting cabs 109
4 Bearing replacement 110
4 1 Dismantling 110
4 2 Assembling 111
NOTE 111
5 Installation instructions for external temperature sensor 112
Electric Pump Motor 115
Valid from serial number: 115
T-code 115
Model 115
Serial number 115
Notes 115
1 General 115
2 Dismantling the Pump Motor 116
2 1 Connection 116
3 Removing and Replacing the Pump Motor 117
3 1 Dismantling 117
3 2 Assembling 118
4 Bearing replacement 119
4 1 Dismantling (D side) 119
4 2 Assembling 119
NOTE 119
4 3 Dismantling (N side) 120
4 4 Assembling (N side) 120
4 5 Carbon brushes and brush holders 120
4 5 1 New carbon brushes should always be ground in 120
4 5 2 Commutator 121
4 5 3 Machining the commutator 121
Electric Steering Motor 123
Valid from serial number: 123
T-code 123
Model 123
Serial number 123
Notes 123
1 General 123
2 Replacing the Steering Motor 124
2 1 Trucks without Tilting Cabs 124
2 2 Truck with tilting cabs 124
WARNING 124
WARNING 124
NOTE: 124
2 3 Dismantling 125
2 4 Assembling 125
3 Removing and Replacing the Carbon Brushes 126
3 1 Trucks with Tilting Cabs, Cold Store 126
WARNING 126
3 2 Trucks without Tilting Cabs 126
Electric drive motor 127
Valid from serial number: 127
T-code 127
Model 127
Serial number 127
Notes 127
1 General 127
2 Dismantling the drive motor 128
3 Dismantling and assembling the drive motor 129
3 1 Trucks without tilting cabs 129
3 2 Truck with tilting cabs 129
WARNING 129
WARNING 129
NOTE: 129
3 3 Dismantling the drive motor 130
NOTE: 130
3 3 1 Removing the gear wheel 130
3 3 2 Removing the brakes 130
3 4 Assembling the drive motor 131
3 4 1 Assembling the brakes 131
3 4 2 Assembling the gear wheel 131
NOTE: 131
3 5 Truck with tilting cabs 132
WARNING 132
3 6 Trucks without tilting cabs 132
4 Bearing replacement 133
4 1 Dismantling 133
4 1 1 N-side 133
4 1 2 D-side 133
4 2 Assembling 134
4 2 1 N-side 134
4 2 2 D-side 134
5 Installation instructions for external temperature sensor 135
Mechanical drive gear unit 139
Valid from serial number: 139
T-code 139
Model 139
Serial number 139
Notes 139
1 General 140
2 Components/data for the drive assembly/transmission 140
2 1 Component placement 141
Pos No 142
Component 142
2 2 Technical data 143
Type of truck 143
RR N/B/E 1-3 RR M 1-6 143
RR B/N 5-8 143
2 3 Dismantling the transmission 143
3 Replacing the drive motor/drive transmission 144
WARNING 144
WARNING 144
NOTE! 144
3 1 Dismantling the drive motor 145
NOTE! 145
3 2 Dismantling the drive transmission 145
3 3 Assembling the transmission 146
3 4 Installing the drive motor 147
3 4 1 Assembling the gear wheel 147
NOTE! 147
WARNING 148
4 Checking/replacing the oil 148
4 1 Checking/refilling the oil 148
4 2 Changing the Oil 149
5 Repairs 150
5 1 Replacing the drive shaft sealing ring 150
5 1 1 Dismantling 150
NOTE! 150
5 1 2 Assembling 151
5 2 Leakage from the upper cover 152
5 3 Leakage from the lower cover 152
5 4 Replacing wheel bolts 153
Travel brake system 155
Valid from serial number: 155
T-code 155
Model 155
Serial number 155
Notes 155
1 General 155
2 Operating description 156
2 1 Releasing the accelerator 156
2 2 Travel direction selector 157
2 3 Pressing down the brake pedal 157
2 4 Parking brake 158
2 5 Emergency brake 158
3 Electromechanical disc brake, drive motor 159
3 1 Assembling 159
NOTE! 159
3 2 Dismantling 160
3 3 Inspection 160
NOTE! 160
3 4 Assembling 160
4 Maintenance 161
NOTE! 161
4 1 Adjusting the play 161
4 2 Wear 162
4 3 Check the braking force 162
NOTE! 162
Travel brake system 163
Valid from serial number: 163
T-code 163
Model 163
Serial number 163
Notes 163
1 General 163
2 Operating description 164
2 1 Releasing the accelerator 164
2 2 Travel direction selector 165
2 3 Pressing down the brake pedal 165
2 4 Parking brake 166
2 5 Emergency braking 166
3 Electromechanical disc brake, drive motor 167
3 1 Assembling 167
NOTE! 167
3 2 Dismantling 168
3 3 Inspection 168
NOTE! 168
3 4 Assembling 168
4 Maintenance 169
NOTE! 169
4 1 Adjusting the play 169
4 2 Wear 170
4 3 Check the braking force 170
NOTE! 170
5 Multiple disc brake, support arm 171
5 1 Assembling 171
NOTE! 171
5 2 Dismantling 172
NOTE! 172
NOTE! 172
5 3 Inspection 173
NOTE! 173
5 4 Assembling 173
NOTE! 173
6 Maintenance 173
6 1 Adjusting the play 174
NOTE! 174
Drive wheel 175
Valid from serial number: 175
T-code 175
Model 175
Serial number 175
Notes 175
1 General 176
2 Dismantling the drive wheel 176
3 Assembling the drive wheel 176
Fork/support arm wheel 177
Valid from serial number: 177
T-code 177
Model 177
Serial number 177
Notes 177
1 General 177
Type of truck 177
Wheel diameter, mm 177
Brake/No brake 177
2 Dismantling the wheel 178
3 Assembling the wheel 179
NOTE! 179
WARNING 180
4 Dismantling/assembling the wheel bearings 181
4 1 265 mm wheel and 300 mm wheels without brakes 181
4 1 1 Dismantling the bearing 181
4 1 2 Assembling the bearing 181
4 2 300 mm wheel with brake and 350 mm wheel 182
4 2 1 Dismantling the bearing 182
4 2 2 Assembling the bearing 182
Fork/support arm wheel 183
Valid from serial number: 183
T-code 183
Model 183
Serial number 183
Notes 183
1 General 183
2 Dismantling the wheel 183
3 Assembling the drive wheel 184
4 Dismantling the wheel bearing 184
5 Assembling the wheel bearing 184
Mechanical steering system 185
Valid from serial number: 185
T-code 185
Model 185
Serial number 185
Notes 185
1 General 185
2 Replacing the steering generator 186
2 1 Dismantling 186
2 2 Assembling 186
Electrical system 187
Valid from serial number: 187
T-code 187
Model 187
Serial No 187
Notes 187
1 General 188
1 1 Electrical panel 188
2 Symbols and electrical diagrams 189
2 1 List of symbols 189
Symbol 189
Description 189
Symbol 189
Description 189
2 2 Electrical diagram 1/11 192
2 3 Electrical diagram 2/11 193
2 4 Electrical diagram 3/11 194
2 5 Electrical diagram 4/11 195
2 6 Electrical diagram 5/11 196
2 7 Electrical diagram 6/11 197
2 8 Electrical diagram 7/11 198
2 9 Electrical diagram 8/11 199
2 10 Electrical diagram 9/11 200
2 11 Electrical diagram 10/11 201
2 12 Electrical diagram 11/11 202
2 13 List of components 203
Symbol 203
Designation – Function 203
Diagram 203
2 14 Diagram 1 208
2 15 Diagram 2 208
2 16 Diagram 3 209
2 17 Diagram 4 209
2 18 Diagram 5 210
2 19 Diagram 6 211
2 20 Diagram 7 211
2 21 Diagram 8 212
3 Description of function 213
Signal name 213
Diode number 213
3 1 Ignition key in the 0 position 214
Signal name 214
Diode number 214
3 2 Ignition key in 1 position 214
Signal name 215
Diode number 215
3 3 Selection of travel direction 215
3 3 1 With the steering console 215
Signal name 215
Diode number 215
3 3 2 With the left-hand handle 216
Signal name 216
Diode number 216
3 3 3 With the speed control 216
Signal name 216
Diode number 216
3 4 Driving 216
Signal name 217
Diode number 217
3 5 Steering 217
Signal name 217
Diode number 217
3 6 Steering wheel indicator 218
Signal name 218
Diode number 218
3 7 Braking 218
3 7 1 Auto plug braking 218
3 7 2 Motor brake (electric) 218
3 7 3 Foot brake 219
Signal name 219
Diode number 219
3 7 4 Parking brake 219
3 8 Fork lift 219
Signal name 219
Diode number 219
3 9 Maximum height 220
Signal name 220
Diode number 220
3 10 Maximum height 220
Signal name 220
Diode number 220
3 11 Fork lowering 221
Signal name 221
Diode number 221
3 12 Mast out/in 221
Signal name 221
Diode number 221
3 13 Fork tilt up/down 221
Signal name 221
Diode number 221
3 14 Hydraulic function 4 222
Signal name 222
Diode number 222
3 15 Hydraulic function 5 222
Signal name 222
Diode number 222
3 16 Cabin tilt 222
Signal name 223
Diode number 223
3 17 Height indication 223
Signal name 223
Diode number 223
3 18 Height selection 224
Signal name 224
Diode number 224
3 19 Weight measurement 224
3 20 Operator – ID 225
3 20 1 With pin code 225
3 20 2 With pin code 225
Signal name 225
Diode number 225
Electrical System 227
Valid from serial number: 227
T-code 227
Model 227
Serial number 227
Notes 227
1 General 227
1 1 Electrical Panel 227
2 Symbol List and Electrical Diagrams 228
2 1 Symbol List 228
Symbol 228
Description 228
Symbol 228
Description 228
2 2 Electrical diagram (1/9) 231
2 3 Electrical diagram (2/9) 232
2 4 Electrical diagram (3/9) 233
2 5 Electrical diagram (4/9) 234
2 6 Electrical diagram (5/9) 235
2 7 Electrical diagram (6/9) 236
2 8 Electrical diagram (7/9) 237
2 9 Electrical diagram (8/9) 238
2 10 Electrical diagram (9/9) 239
2 11 Component List 240
Symbol 240
Designation/function 240
Picture 240
2 12 Figure 1 244
2 13 Figure 2 244
2 14 Figure 3 245
2 15 Figure 4 245
2 16 Figure 5 246
2 17 Figure 6 247
2 18 Figure 7 247
2 19 Figure 8 248
3 Functional Description 249
Signal Name 249
Diode number 249
3 1 Key in Position 0 250
Signal Name 250
Diode number 250
3 2 Key in Position I 250
Signal Name 251
Diode number 251
3 3 Choice of travel direction 251
3 3 1 On the control console 251
Signal Name 251
Diode number 251
3 3 2 On the accelerator 252
Signal Name 252
Diode number 252
3 4 Driving 252
Signal Name 252
Diode number 252
3 5 Steering 253
Signal Name 253
Diode number 253
3 6 Steering wheel indicator 253
Signal Name 254
Diode number 254
3 7 Braking 254
3 7 1 Auto-brakes 254
3 7 2 Motor brakes (electric) 254
3 7 3 Foot brakes 254
3 7 4 Parking brake 254
3 8 Fork lifting 255
Signal Name 255
Diode number 255
3 9 Maximum Height 255
Signal Name 255
Diode number 255
3 10 Fork lowering 255
Signal Name 255
Diode number 255
3 11 Mast out/in 256
Signal Name 256
Diode number 256
3 12 Fork tilt up/down 256
Signal Name 256
Diode number 256
3 13 Hydraulic function 4 256
Signal Name 256
Diode number 256
3 14 Hydraulic function 5 257
Signal Name 257
Diode number 257
3 15 Driver identification 257
3 15 1 Without pin code 257
3 15 2 With pin code 257
Signal Name 257
Diode number 257
Battery 259
Valid from serial number: 259
T-code 259
Model 259
Serial number 259
Notes 259
1 Battery dimensions 260
Model 260
Battery size (Ah) 260
Min weight (kg) 260
Depth (A) mm 260
Width (B) mm 260
(1Height (C) mm 260
(1Drawin g number 260
Transistor panel 261
Valid from serial number: 261
T-code 261
Model 261
Serial number 261
Notes 261
1 Frequency converter 262
1 1 General description 262
1 2 Terminal connections and pole bolts 263
Term 263
Cable A1/A2 263
Description 263
Active 263
Input/ Output 263
1 3 Technical Data 264
Parameter 264
Setting 264
Unit 264
Description 264
1 4 Installation of New Frequency Converter on Truck 264
1 Ready programmed with complete number = part number for frequency converter including program 264
2 Non-programmed at part number = only part number for frequency converter 264
1 5 Programming 264
Power electronics panel 265
Valid from serial number: 265
T-code 265
Model 265
Serial number 265
Notes 265
1 General description 265
1 1 Terminal connections and pole bolts 266
Term 266
Cable 266
Description 266
Active 266
I/O 266
1 2 Technical Data 267
Parameter 267
Setting 267
Unit 267
Description 267
1 3 Installing a new transistor panel 267
2 Parameter 268
No 268
Parameter type 268
Unit 268
Min /max 268
Std value 268
Comments 268
3 Diagnostics and trouble shooting 268
3 1 Displaying error codes, logging errors 268
3 2 Error codes, trouble shooting 269
STATUS LED 269
Hand terminal display 269
Explanation 269
Probable cause/see error code in section 5710 269
3 3 Resetting an error 269
Error 269
Reset when 269
4 Maintenance 270
NOTE: 270
4 1 Safety 270
WARNING 270
4 2 Cleaning 270
5 Hand terminal 1307 271
Function 272
Comments 272
6 Using the hand terminal 273
6 1 Check and adjust parameters 274
NOTE! 274
6 1 1 Use MORE INFO in PROGRAM MODE 275
6 2 SPECIAL PROGRAM MODE 275
6 3 Using TEST mode 275
6 4 Using DIAGNOSTICS MODE 276
6 5 SPECIAL DIAGNOSTICS MODE 276
Electronic card 277
Valid from serial number: 277
T-code 277
Model 277
Serial number 277
Notes 277
1 General description 278
2 Terminal connections and voltages on A5 279
2 1 10X 279
Term 279
Cable 279
Description 279
Active (V) 279
LED 279
2 2 20X 280
Term 280
Cable 280
Description 280
Active (V) 280
LED 280
2 3 30X 280
Term 280
Cable 280
Description 280
Active (V) 280
LED 280
2 4 40X 281
Term 281
Cable 281
Description 281
Active (V) 281
LED 281
2 5 50X 282
Term 282
Cable 282
Description 282
Active (V) 282
LED 282
2 6 60X 282
Term 282
Cable 282
Description 282
Active (V) 282
LED 282
2 7 70X 283
Term 283
Cable 283
Description 283
Active (V) 283
LED 283
2 8 80X 284
Term 284
Cable 284
Description 284
Active (V) 284
LED 284
2 9 90X 284
Term 284
Cable 284
Description 284
Active (V) 284
LED 284
LED 285
Colour 285
Function 285
Potentiometer 285
Function 285
3 Adjusting the lowering speed 285
4 Show 286
5 Programming 287
5 1 Clock 287
Function 287
Value 287
NOTE: 287
5 2 Driver parameters (1–7) 288
6 Warning Codes 289
Character 289
Error 289
WARNING 289
7 Error Codes 290
7 1 Error mode 290
Error mode 290
Explanations/corrective actions 290
7 2 Safety logic 291
Action: Function 291
K10 opens 291
Y1 activated 291
Reversing with M1 291
Steering disabled 291
Function at A2 halted 291
7 3 Warning Codes without registration 291
9 Error Codes 304
Character 304
Error 304
WARNING 304
9 1 Error codes with registration 305
Code 305
104 305
Code 305
106 305
Code 305
107 305
Code 306
108 306
Code 306
111 306
Code 306
112 306
Code 306
120 306
Code 307
121 307
Code 307
122 307
Code 307
123 307
Code 308
125 308
Code 308
126 308
Code 308
127 308
Code 309
128 309
Code 309
130 309
Code 309
131 309
Code 309
133 309
Code 310
134 310
Code 310
135 310
Code 310
136 310
Code 310
137 310
Code 311
140 311
Code 311
141 311
Code 311
150 311
Code 312
151 312
Code 312
152 312
Code 312
153 312
Code 312
154 312
Code 313
155 – 163 313
Code 313
203 313
Code 313
205 313
Code 313
206 – 207 313
Code 314
208 314
Code 314
209 – 210 314
Code 314
211 – 212 314
Code 315
213 – 214 315
Code 315
223 315
Code 315
225 315
Code 315
226 – 227 315
Code 316
228 316
Code 316
229 – 230 316
Code 316
231 – 232 316
Code 317
233 – 234 317
10 Operating Time 317
Character 317
Time 317
11 Parameter Settings 318
NOTE: 318
No 318
Parameter type 318
Unit 318
Min /max 318
Std value 318
Comments 318
11 1 Parameter 1 321
11 2 Parameter 2 321
11 3 Parameter 3 321
11 4 Parameter 4 321
11 5 Parameter 5 321
11 6 Parameters 6 and 7 321
11 7 Parameter 10 321
Value 322
Driver number 322
11 8 Parameter 11 322
11 9 Parameter 12 322
11 10 Parameters 13 to 14 322
11 11 Parameters 15 and 16 322
11 12 Parameters 17 and 18 322
11 13 Parameter 19 323
Lift height 323
Coarse setting B/N/E 1-6 mast with integrated side shift 323
Coarse setting B/E7-8 323
11 14 Parameter 20 323
11 15 Parameter 21 323
Value 324
Function 324
Battery (Ah) 324
WARNING 324
11 16 Parameter 22 325
11 17 Parameter 23 325
11 18 Parameter 24 325
11 19 Parameter 25 325
11 20 Parameter 26 325
11 21 Parameter 27 325
11 22 Parameter 28 326
11 23 Parameter 37 326
11 24 Parameter 38 326
NOTE: 326
11 25 Parameter 39 327
Parameter 327
Key S17 switched on, then switch I 327
Switch I and key S17 switched on simultaneously 327
P39- 327
Clock 327
Parameter 327
Driver 327
Clock 327
Parameter 327
Driver 327
11 26 Parameters 40 to 42 327
11 27 Other parameters 327
11 28 Installing a new card in the truck 328
1 Ready programmed with complete numbers and default values entered = P/N for the card includin 328
2 Not programmed at part number = only P/N for the card 328
Electronic card 329
Valid from serial number: 329
T-code 329
Model 329
Serial number 329
Notes 329
1 General description 329
2 Terminal connections and voltages on A5 330
2 1 10X 330
Term 330
Cable 330
Description 330
Active (V) 330
LED 330
2 2 20X 331
Term 331
Cable 331
Description 331
Active (V) 331
LED 331
2 3 30X 331
Term 331
Cable 331
Description 331
Active (V) 331
LED 331
2 4 40X 332
Term 332
Cable 332
Description 332
Active (V) 332
LED 332
2 5 50X 333
Term 333
Cable 333
Description 333
Active (V) 333
LED 333
2 6 60X 334
Term 334
Cable 334
Description 334
Active (V) 334
LED 334
2 7 70X 334
Term 334
Cable 334
Description 334
Active (V) 334
LED 334
2 8 80X 335
Term 335
Cable 335
Description 335
Active (V) 335
LED 335
2 9 90X 335
Term 335
Cable 335
Description 335
Active (V) 335
LED 335
LED 336
Colour 336
Function 336
Potentiometer 336
Function 336
3 Adjusting the lowering speed 336
4 Show 337
5 Programming 337
5 1 Clock 337
Function 337
Value 337
NOTE: 338
5 2 Driver parameters (1–7) 338
6 Warning Codes 339
Character 339
Error 339
WARNING 339
7 Error Codes 340
7 1 Error mode 340
Error mode 340
Explanations/corrective actions 340
7 2 Safety logic 341
Action: Function: 341
K10 opens 341
Y1 activates 341
Reversing with M1 341
Steering disabled 341
Function at A2 halted 341
7 3 Warning Codes without registration 341
Code 341
11 341
Code 342
14 342
Code 342
15 342
Code 342
16 342
Code 343
17 343
Code 343
18 343
Code 343
19 343
Code 344
21 344
Code 344
22 344
Code 344
23 344
Code 345
24 345
Code 345
25 345
Code 345
26 345
Code 345
27 345
Code 346
28 346
Code 346
29 346
Code 346
40 346
Code 347
41 347
Code 347
42 347
Code 347
46 347
Code 347
48 347
8 Warning codes with registration 348
Code 348
52 348
Code 348
53 348
Code 348
54 348
Code 349
55 349
Code 349
56 349
Code 349
57 349
Code 349
58 349
Code 350
59 350
Code 350
60 350
Code 350
61 350
Code 350
90 350
Code 351
91 351
Code 351
92 351
Code 351
93 351
Code 352
94 352
9 Error Codes 352
Character 352
Error 352
WARNING 352
9 1 Error codes with registration 353
Code 353
104 353
Code 353
106 353
Code 353
107 353
Code 354
108 354
Code 354
111 354
Code 354
112 354
Code 354
120 354
Code 355
121 355
Code 355
122 355
Code 355
123 355
Code 356
125 356
Code 356
126 356
Code 356
127 356
Code 357
128 357
Code 357
130 357
Code 357
131 357
Code 357
133 357
Code 358
134 358
Code 358
135 358
Code 358
136 358
Code 358
137 358
Code 359
140 359
Code 359
141 359
Code 359
150 359
Code 360
151 360
Code 360
152 360
Code 360
153 360
Code 360
154 360
Code 361
155 – 163 361
Code 361
203 361
Code 361
205 361
Code 361
206 – 207 361
Code 362
208 362
Code 362
209 – 210 362
Code 362
211 – 212 362
Code 362
213 – 214 362
Code 363
220 363
Code 363
221 363
Code 363
222 363
Code 363
234 363
10 Running Time 364
Character 364
Time 364
11 Parameter Settings 364
NOTE: 364
No 365
Parameter type 365
Unit 365
Min /max 365
Std value 365
Comments 365
11 1 Parameter 1 367
11 2 Parameter 2 367
11 3 Parameter 3 367
11 4 Parameter 4 367
11 5 Parameter 5 367
11 6 Parameter 10 367
Value 367
Driver number 367
11 7 Parameter 11 368
11 8 Parameter 12 368
11 9 Parameters 13 to 14 368
11 10 Parameters 15 and 16 368
11 11 Parameter 20 368
11 12 Parameter 21 368
Value 369
Function 369
Battery (Ah) 369
WARNING 369
11 13 Parameter 23 370
11 14 Parameter 24 370
11 15 Parameter 25 370
11 16 Parameter 26 370
11 17 Parameter 27 370
11 18 Parameter 28 370
11 19 Parameter 38 371
NOTE: 371
11 20 Parameter 39 371
Parameter 371
Key S17 switched on, then switch I 371
Switch I and key S17 switched on simultaneously 371
P39- 371
Clock 371
Parameter 371
Driver 371
Clock 371
Parameter 371
Driver 371
11 21 Parameters 40 to 42 372
11 22 Other parameters 372
11 23 Installing a new card in the truck 372
1 Ready programmed with complete numbers and default values entered = P/N for the card includin 372
2 Not programmed at part number = only P/N for the card 372
Hydraulic system 373
Valid from serial number: 373
T-code 373
Model 373
Serial number 373
Notes 373
1 General 373
2 Symbols 374
Symbol 374
Description 374
Symbol 374
Description 374
2 1 Hydraulic chart 1 (4) 376
2 2 Hydraulic chart 2 (4) 377
2 3 Hydraulic chart 3 (4) 378
2 4 Hydraulic chart 4 (4) 379
3 List of symbols 380
Symbol 380
Description 380
Function 380
Comments 380
3 1 Component placement 1 (3) 382
3 2 Component placement 2 (3) 383
3 3 Component placement 3(3) 384
4 Adjusting fork lowering 385
Model 385
Min 385
Nom 385
Max 385
Error code 0 13 385
NOTE! 385
5 Setting the maximum lifting capacity 386
Model 386
Min (kg) 386
Max (kg) 386
Hydraulic system 387
Valid from serial number: 387
T-code 387
Model 387
Serial number 387
Notes 387
1 General 387
2 Symbols 388
Symbol 388
Description 388
Symbol 388
Description 388
2 1 Hydraulic chart 1 (3) 390
2 2 Hydraulic chart 2 (3) 391
2 3 Hydraulic chart 3 (3) 392
3 List of symbols 393
Symbol 393
Description 393
Function 393
Comments 393
3 1 Component placement 1 (2) 395
3 2 Component placement 2 (2) 396
4 Adjusting fork lowering 397
Model 397
Min 397
Nom 397
Max 397
5 Setting the max lifting capacity 398
Model 398
Min (kg) 398
Max (kg) 398
Hydraulic pump 399
Valid from serial number: 399
T-code 399
Model 399
Serial number 399
Notes 399
1 General 399
2 Replacing the hydraulic pump 400
WARNING 400
WARNING 400
NOTE: 400
2 1 Dismantling 401
2 2 Assembling 402
WARNING 402
Mast mounted hose reel 403
Valid from serial number: 403
T-code 403
Model 403
Serial number 403
Notes 403
1 General 403
2 Assembling 404
WARNING 404
Hose diameter (mm) 404
Hose length (m) 404
2 7 404
3 404
3 3 404
5 404
6 404
7 404
8 5 404
3 Check after assembly 405
NOTE: 405
NOTE: 405
Hydraulic cylinder 407
Valid from serial number: 407
T-code 407
Model 407
Serial number 407
Notes 407
1 General 407
NOTE! 407
2 Duplex mast 408
2 1 Dismantling the lift cylinders from the mast 408
2 2 Dismantling the cylinder 408
2 3 Dismantling the rod seal, guide ring, guide ring holder and locking ring in lift cylinder 409
2 4 Assembling the locking ring, rod seal, guide ring and guide ring holder in the lift cylinder 409
2 5 Dismantling and assembling the lower brake valve 409
2 6 Assembling the cylinder 410
NOTE! 410
2 7 Assembling the cylinder in the mast 410
3 Triplex mast 411
3 1 Dismantling the free lift cylinder from the mast 411
3 2 Dismantling the mast lift cylinders from the mast 411
4 Cylinder seals 412
NOTE! 412
5 Replacing wear parts in the cylinder 412
5 1 Securing 412
5 2 Dismantling the cylinder 412
5 3 Replacing the lower support ring 413
5 4 Replacing the O-ring on the top sleeve 413
5 5 Replacing the internal wear parts in the top sleeve 413
5 6 Assembling the cylinder 414
5 7 Assembling the free lift cylinder in the mast 415
5 8 Assembling the mast lift cylinder 415
Main lift cylinder 417
Valid from serial number: 417
T-code 417
Model 417
Serial number 417
Notes 417
1 General 418
2 Tools 418
Tool number 418
Comments 418
3 Dismantling the lift cylinders from the mast 419
4 Dismantling the cylinder 420
4 1 Dismantling the rod seal, guide ring, guide ring holder and locking ring in lift cylinder 420
4 2 Fit the locking ring, rod seal, guide ring and guide ring holder in the lift cylinder 421
4 3 Dismantling and assembling the hose rupture valve 421
5 Assembling the cylinder 422
NOTE! 422
5 1 Assembling the cylinder in the mast 422
Free lift cylinder 423
Valid from serial number: 423
T-code 423
Model 423
Serial number 423
Notes 423
1 General 424
2 Tools 424
Tool number 424
Comments 424
3 Dismantling 425
3 1 Dismantling the cylinder 426
4 Dismantle the rod seal and the support ring 426
NOTE! 426
4 1 Assembling the rod seal and the support ring 427
5 Dismantling the ram 427
5 1 Assembling the ram in the free lift cylinder 427
6 Dismantling and assembling the hose rupture valve 428
7 Assembling the cylinder 428
NOTE! 428
8 Assembling 429
Reach cylinder 431
Valid from serial number: 431
T-code 431
Model 431
Serial number 431
Notes 431
1 General 431
2 Assembling and dismantling the reach cylinder 432
WARNING 432
WARNING 432
NOTE! 432
3 Dismantling 433
3 1 Dismantling the cylinder 434
3 2 Dismantle the rod seal and the support ring 434
NOTE! 434
3 3 Assembling the rod seal and the support ring 434
3 4 Dismantling the ram 434
3 5 Assembling the ram 435
3 6 Assembling the cylinder 435
NOTE! 435
4 Assembling 435
WARNING 435
Reach cylinder 437
Valid from serial number: 437
T-code 437
Model 437
Serial number 437
Notes 437
1 General 437
2 Assembling and dismantling the reach cylinder 438
2 1 Dismantling the cylinder 439
NOTE! 439
NOTE! 439
2 2 Dismantling the rod 439
NOTE! 439
NOTE! 440
2 3 Dismantle the to sleeve seals 440
2 4 Assembling the top sleeve 440
2 5 Fit the ram seal 440
2 6 Dismantling the rod 440
2 7 Assembling the cylinder 441
3 Assembling 441
Tilt cylinder 443
Valid from serial number: 443
T-code 443
Model 443
Serial number 443
Notes 443
1 General 443
2 Mast with valve on the fork carriage 444
2 1 Dismantling the fork carriage 444
2 2 Dismantling the cylinder 445
2 3 Dismantling the rod seal 445
NOTE! 445
2 4 Dismantling the ram 446
2 5 Assembling the ram 446
2 6 Assembling the rod seal 446
2 7 Assembling the cylinder 446
2 8 Assembling the fork carriage 447
3 Mast without valve on the fork carriage 448
3 1 Dismantling the fork carriage 448
3 2 Dismantling the cylinder 449
3 3 Dismantling the rod seal 449
NOTE! 449
3 4 Dismantling the ram 449
3 5 Assembling the ram 450
3 6 Assembling the rod seal 450
3 7 Assembling the cylinder 450
3 8 Assembling the fork carriage 450
Tilt cylinder 451
Valid from serial number: 451
T-code 451
Model 451
Serial number 451
Notes 451
1 General 451
2 Dismantling the cylinder from the truck 452
WARNING 452
WARNING 452
3 Dismantling and assembling the cylinder 454
3 1 Dismantling the cylinder 454
NOTE! 454
3 2 Dismantle the seals and the support ring 455
3 3 Assembling the rod seal and the support ring 455
NOTE! 455
3 4 Dismantling the ram 455
3 5 Assembling the ram 455
3 6 Assembling the cylinder 456
NOTE! 456
4 Refitting the cylinder in the truck 456
WARNING 456
WARNING 456
Tilt cylinder 457
Valid from serial number: 457
T-code 457
Model 457
Serial number 457
Notes 457
1 General 457
2 Assembling and dismantling the tilt cylinder 458
2 1 Dismantling the cylinder 459
NOTE! 459
2 2 Dismantling the rod 459
NOTE! 459
NOTE! 459
2 3 Dismantling the ram seals 460
2 4 Dismantle the top sleeve seals 460
2 5 Assembling the top sleeve 460
2 6 Assembling the ram seal 460
2 7 Dismantling the rod 460
2 8 Assembling the cylinder 460
3 Assembling 461
Main mast 463
Valid from serial number: 463
T-code 463
Model 463
Serial number 463
Notes 463
1 General 464
2 List of tools 464
3 Transporting the truck 465
Load 465
N1 465
N2-N3 465
B/E1-B/E3 465
B/E4-B/E6 465
B/E7-B/E8 465
4 Assembling the mast 466
N1-N3 469
B/E1-B/E8 469
5 Dismantling the mast 471
WARNING 471
NOTE! 472
CAUTION! 472
6 Adjust the play 472
NOTE! 472
6 1 Adjusting the mast play 475
6 1 1 Lateral play 475
NOTE! 475
6 2 Radial play 476
7 Assembling 476
NOTE! 476
Main mast 477
Valid from serial number: 477
T-code 477
Model 477
Serial number 477
Notes 477
1 General 477
2 List of tools 478
3 Transporting the truck 479
Load 479
M1-M3 479
4 Assembling the mast 480
1 2 bearings for the mast pins 481
2 Pin and bolt for the tilt cylinder 481
3 2 bolts for securing the load support 481
M1-M3 482
5 Dismantling the mast 485
WARNING 485
NOTE! 485
CAUTION! 486
5 1 Chains, cylinders and hoses 486
5 2 Dismantling the runner 487
5 3 Inner guide 488
6 Assembling Duplex mast 491
6 1 Assembly-shimming the side play 491
6 2 Inner guide 492
6 3 Chains, cylinders and hoses 492
6 4 Fork carriage 493
6 5 Docking the mast in the truck 493
7 Assembling the Triplex mast 493
7 1 Assembly-shimming the side play 493
7 2 Inner guide 494
7 3 Chains, cylinders and hoses 495
7 4 Fork carriage 495
Main mast 497
Valid from serial number: 497
T-code 497
Model 497
Serial number 497
Notes 497
1 General 497
2 List of tools 498
3 Transporting the truck 499
Load 499
B4-B6 499
4 Assembling the mast 500
1 2 bolts and 2 washers to secure the mast in the reach carriage on the bottom mast 501
2 6 bolts for securing the load support 501
3 0 – 6 shims for aligning the mast angle forwards and backwards The mast should be 90 ± 6’ 501
4 1 two-part hose clip for the feeder hose in the mast 501
M4-M6 503
5 Dismantling the mast 505
WARNING 505
NOTE! 506
CAUTION! 506
6 Adjust the play 506
NOTE! 506
6 1 Adjusting the mast play 509
6 1 1 Lateral play 509
NOTE! 509
6 2 Radial play 510
7 Assembling 510
NOTE! 510
Main lift chain system 511
Valid from serial number: 511
T-code 511
Model 511
Serial number 511
Notes 511
1 General 512
2 Checking the chain setting 512
Model 512
Height from the floor to the underside of the fork heel (mm) 512
3 Checking the chain wear 513
3 1 Outline wear 513
3 2 Stretching 514
Type of chain 514
Model 514
Nominal disc height A (mm) 514
Minimum disc height B (mm) 514
Pitch T (mm) 514
Nominal chain length for 20/30/50 discs (mm) 514
Maximum permitted chain length for 20/30/ 50 discs (mm) 514
Truck 514
Mast model 514
Model 514
4 Lubrication 515
NOTE! 515
NOTE! 515
Battery charger 517
Valid from serial number: 517
T-code 517
Model 517
Serial number 517
Notes 517
1 General 517
2 Installation 518
NOTE: 518
3 Functional description 518
3 1 Display functions 518
3 2 Charging process 519
NOTE: 519
3 3 Shutdown conditions 519
3 4 Delayed power on and charging 520
3 5 Extra charging 520
3 6 Equalised charging 520
3 7 Current and voltage characteristics 520
3 8 Safety shutdowns 521
3 9 Display and keyboard 521
3 9 1 Reading of analogue measurement values 522
Code 522
The display shows 522
3 9 2 Error indication and error messages 522
Code 522
Error messages 522
3 9 3 Reading statistics from the previous charge 524
Register 524
Function (resolution, unit) 524
3 9 4 Reading of long term statistics 524
Register 524
Number of cycles with utilised capacity 524
Register 525
Function 525
3 9 5 Storing parameters 525
3 9 6 Reading parameters 525
NOTE: 525
3 9 7 Battery specific parameters 526
Register 526
Function (resolution, unit) 526
Default value 526
3 9 8 Charger specific parameters 526
Register 526
Function 526
Default value 526
3 9 9 Mains voltage codes 527
Main voltage 527
Design of the charger 527
1-phase 527
3-phase 527
3 9 10 Other functions 527
Register 527
Function 527
Default value 527
3 9 11 Changing parameters 527
3 10 Acid circulation 528
3 10 1 General 528
3 10 2 BTM with acid circulation 528
3 10 3 Pump type APE, VPM 528
3 10 4 Pump type API 529
4 Service and maintenance 529
4 1 Basic programming, code 30 529
4 2 Resetting the statistics, code 31 529
4 3 Calibrating the measurement value 529
4 3 1 Calibrating the current’s zero value and temperatures, code 21 530
NOTE: 530
4 3 2 Calibrating the battery voltage’s measurement value, code 20 530
4 3 3 Calibrating the charging current, code 25 530
4 3 4 Calibrating the mains voltage display, code 26 531
4 4 Calibrating and programming API 531
4 4 1 Calibrating zero pressure 531
4 4 2 Calibrating the pressure 531
4 4 3 Programming the alarm limits 531
4 4 4 Programming the API function 531
4 5 Adjusting the charging characteristics 532
1 Low mains voltage and high charging current 532
2 Low mains voltage and low charging current 532
3 Normal mains voltage and high charging current 532
4 Normal mains voltage and low charging current 532
4 6 Trouble shooting 532
4 6 1 Error message, analysis and action 532
4 6 2 Errors without indication 534
4 7 Trouble shooting acid circulation 534
4 8 Service measures 534
NOTE 534
4 8 1 Switching to the timer charger 535
4 8 2 Replacing the display card 535
4 8 3 Replacing the computer board 535
4 8 4 Replacing the mother board 536
NOTE: 536
4 8 5 Replacing the diodes 536
4 9 Preventive maintenance 536
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