ZF WG180 Transmission Service Manual 2938002041 – PDF DOWNLOAD
FILE DETAILS:
ZF WG180 Transmission Service Manual 2938002041 – PDF DOWNLOAD
Language : English
Pages : 94
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
ZF WG180 Transmission Service Manual 2938002041 – PDF DOWNLOAD
Preface:
The Service Manual introduces the transmission removal and assembling process and offers the
transmission service process technology and standard requirements, which can help the service
personnel understand the transmission removal and assembling methods more profoundly as well as
lay a solid technical foundation for the service personnel to correctly judge the malfunction and do
troubleshooting.
The Service Manual mainly includes following content:
Chapter I. Introduction
The chapter mainly introduces the transmission service precautions as well as symbol meanings
and common thread tightening torque value in the text.
Chapter II. Transmission System
The chapter mainly introduces the mechanical principles of different gears of the transmission
as well as Gearbox control system 、Transmission Function Testing and maintenance.
Chapter III. Transmission Removal
The chapter introduces the correct parts removal steps as well as precautions during removal.
Chapter IV. Transmission Assembling
The chapter introduces the correct parts assembling steps as well as precautions during
assembling.
Chapter V. Malfunction Diagnosis and Troubleshooting
The chapter introduces the malfunction diagnosis and troubleshooting of the EST
Semi-Automatic Gear Controller and transmission.
TABLE OF CONTENTS:
ZF WG180 Transmission Service Manual 2938002041 – PDF DOWNLOAD
1 Introduction 1
1 1 Safety Precautions 1
1 2 Instructions of Marks and Symbols 3
1 3 Common Bolt Tightening Torque Table 3
2 Transmission System 5
2 1 Transmission 5
2 1 1 Transmission Introduction 5
2 1 2 Basic Parameters of the Transmission-torque Converter Assembly 6
2 1 3 Mechanical Principles of the Gears of the Transmission 7
2 1 4 Gearbox control system 10
2 1 5 Transmission Function Testing 20
2 1 6 Operation and Maintenance of WG200 Power Gearshift Transmission 22
3 Transmission Removal 27
3 1 Transmission Assembly Removal 27
3 1 1 Torque Converter Removal 27
3 1 2 Transmission Control Valve Removal 28
3 1 3 Oil Filter Removal 29
3 1 4 Removal of the Auxiliary PTO Wheel Hub 29
3 1 5 Input Device Removal 30
3 1 6 Removal of the Lubricating Oil Pipe Component and Auxiliary PTO 31
3 1 7 Dismantle the three Sets of the clutch Assembly 32
3 1 8 Removal of the Parking Brake and the Output Device 33
3 1 9Intermediate Shaft Assembly Removal 37
3 1 10 Removal of the Torque Converter Pressure Regulating Valve 38
3 2 Transmission Assembly Component Removal 39
3 2 1 Main PTO Removal 39
3 2 2 Input Component Removal 40
3 2 3Three Sets of the Clutch Removal 45
ANDVANCE WG180 Transmission Service Manual
II
4 Transmission Assembly 53
4 1 Assembling of the Transmission Assembly 53
4 1 1 Three Sets of the Clutch Assembly 53
4 1 2 Main PTO Assembly 63
4 1 3 Input Part Assembly 65
4 2 Transmission Assembly 70
4 2 1 Output Part Assembly 70
4 2 2 Intermediate Shaft Component Assembly 73
4 2 3 Torque Converter Pressure Control Valve Assembly 74
4 2 4 Assembling of the K3K4 Clutch Assembly 74
4 2 5 KRK2 、KVK1Clutch Assembly 76
4 2 6 Auxiliary PTO Assembly 76
4 2 7 Input Component Assembly 78
4 2 8 Main PTO Component Assembly 79
4 2 9 Oil Filter Assembly 79
4 2 10 Transmission Control Valve Assembly 80
4 2 11 Torque Converter Assembly 81
5 Malfunction Diagnosis and Troubleshooting 82
5 1Malfunction Diagnosis and Troubleshooting of the EST Semi-Automatic Gear Controller 82
5 2Malfunction Diagnosis and Troubleshooting of the Transmission 84
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V