Zetor Tractor Major CL 60 Major CL 80 Operator’s Manual – PDF DOWNLOAD
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FILE DETAILS:
Zetor Tractor Major CL 60 Major CL 80 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 138
Downloadable : Yes
File Type : PDF
Size: 11.2 MB
DESCRIPTION:
Zetor Tractor Major CL 60 Major CL 80 Operator’s Manual – PDF DOWNLOAD
ZETOR:
- You are presented with a user manual amendment which covers the operation and maintenance of a new model of
the PROXIMA series 2011. - You are kindly asked to become familiar with the contents of this manual, even though you may be experienced in
operating other tractors. - The manual contains new information and overview of how the tractor may be used in different kinds of work.
- If the operating, maintenance and safety rules are observed, your new tractor will become a reliable companion for
a long time.
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
Only start the engine from the driver’s seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
The key in the switch box must be in the ‘I’ position.
When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
TABLE OF CONTENTS:
Zetor Tractor Major CL 60 Major CL 80 Operator’s Manual – PDF DOWNLOAD
ocation of serial numbers 9
User´s safety instructions 11
General safety regulations 11
Proper clothing 11
Starting the engine 12
Driving operation 12
Risk of the tractor overturning 13
Transportation of persons, operation 13
Fire prevention principles 14
Preventive daily maintenance 16
Driver’s seat 17
Protection of cab against aerosols 17
The level of external noise of tractor 18
The level of internal sound of tractor 18
The level of vibrations on driver´s seat 18
Tractors equipped with front end loader 18
Aggregation tractor – machine/trailer 19
Principles for operating tractors equipped with front end loader 20
Zetor tractors used for work in the woods 21
Safety labels 21
Preventive daily maintenance 23
Preventive daily maintenance 23
Fuel system leaks 23
Engine oil level 23
Cooling system 24
Hydrostatic steering 24
Air cleaner 24
Trailer brakes 24
Hitches 25
Inspection of fouling of coolers 25
After work with front implements and in case of cooler clogging 25
Tyres and wheels 26
Short functional test 26
Acquaintance with the tractor 27
Safety cab 27
Opening doors from the outside 27
Opening doors from the inside 27
Rear window 28
Bottom rear window 28
Side window 28
Hinged lid 29
Emergency exits 29
Driver´s seat 29
Tilting steering wheel 29
Panel of switches on cab´s roof 30
Switches and controls on the dashboard 30
Direction indicator switch 30
Headlights switch 30
Front windshield wiper and washer 31
Switch of warning lights 31
Ignition switch 32
Switch box key in the position (0) 32
Switch box key in the position (I) 32
Switch box key in the position (II) 32
Cab heating 33
Cab heating registers 33
Cab air condition 33
Dashboard 34
Information Display – Basic View 35
Information Display – Fault Notifications 35
Information display – warning indication of the hand brake 35
Information display – indication of activation of PTO shafts 36
Information display – warning indication of PTO shafts 36
Manual fuel control lever 37
Hydraulic control 37
Auxiliary hydraulic switchboard control 37
Pedals 37
Differential lock 38
Reversing lever 38
Gear shifting lever 38
Road and reduced speeds shifting lever 38
Manual brake and PTO shaft disengagement lever 39
PTO shaft drive engagement lever 39
PTO shaft revolutions 540 and 1000 rpm shifting lever 39
Battery disconnector 40
Fuel tank 40
Minimum fuel amount in the fuel tank 40
Driving operation 41
Before you start the engine 41
Starting the engine 42
If engine does not start 43
Manipulation with starter 43
Immediately after start 43
Engine heating 43
Engine Performance Limitation 44
Error signalling 45
Information display – warning indication of the hand brake 45
Drive away 46
Selection of road or reduced speeds 46
Gear shifting 47
Selecting driving direction – Reversing lever 47
Gear shifting from lower to higher gears 47
Gear shifting from higher to lower gears 47
Travelling up the slope 48
Travelling down the slope 48
Differential lock 48
Front drive axle control 49
Driving with front drive axle engaged 49
Foot brakes pedals 49
Brakes of trailers and semi-trailers 50
Connection of the ABS system of the trailer or semi-trailer 50
The button for temporary deactivation of brakes of the trailer or semi-trailer 51
Trailer and semi-trailer air brakes 52
Notification signalization of air pressure drop 52
One-hose and two-hose brakes 53
One-hose brakes 53
Two-hose brakes 53
Hydraulic brakes of trailers 54
Connecting and disconnecting quick couplings of trailer hydraulic brakes 54
Stopping the tractor – manual brake 54
Stopping the engine 55
Leaving the tractor 55
Important notification 55
Running in the tractor 57
General principles of new tractor run-in in first 100 hours of operation 57
In first 10 hours of operation 57
From 100 hours of operation 57
Transportation 59
Front hook 59
Multistage adjustable suspension 60
Vertical adjustment and multistage suspension disassembly 60
Automatic mouth of the CBM stage hitch 60
Swing drawbar 60
Modular suspension system for trailers and semitrailers 61
Swing drawbar bracket module 61
Aggregation with trailer and semitrailer 61
Maximum permitted vertical static suspensions load for trailers and semitrailers 62
Drive of agricultural machinery 63
Working with PTO shaft 63
PTO shaft covers 63
Information display – indication of activation of PTO shafts 64
Information display – warning indication of PTO shafts 64
Control elements of PTO shafts 64
The clutch release lever of the manual deactivation of the rear PTO shaft 64
PTO shaft drive engagement lever 65
PTO shaft revolutions 540 and 1000 rpm shifting lever 65
The button for activation of the front PTO shaft 65
Working modes of PTO shafts 65
Activation of the rear PTO shaft – independent revolutions – common working mode 66
Activation of the rear PTO shaft – independent revolutions – stationary working mode 67
Rear PTO shaft – dependent revolutions 67
Front PTO shaft 68
Activation of the front PTO shaft – common working mode 68
Activation of the front PTO shaft – stationary working mode 69
Maximum transmitted output 70
Drive of machines with greater inertia masses 70
Hydraulic system 71
Hydraulic equipment 71
Hydraulic control panel 71
Means of internal hydraulic circuit regulation 71
Internal hydraulic circuit control elements 72
Free (floating) position 72
Speed of three-point linkage lowering control 72
Hydraulic sensitivity system control 72
Position regulation of rear three-point linkage heave 73
Power regulation of three-point linkage heave 73
Mixed regulation of three-point linkage heave 74
External hydraulic circuit 74
Extrernal hydraulic circuit control elements 74
Two-section switchboard external hydraulic circuit controlling levers function 75
One-section switchboard external hydraulic circuit controlling levers function 76
Quick-couplers engagement and disengagement 76
Connecting machines and tools to External hydraulic circuit 77
Control of the front 3-point hitch 77
Front outlets of the external hydraulic circuit 78
Control of the external hydraulic circuit front outlets 78
Hitches 79
Rear three-point linkage 79
Safety principles when working with a three-point linkage 79
Vertical adjusment of lifting draw bars 80
Fixed and free position of lower hydraulic draw bars 80
Limiting draw bars 80
Upper draw bar 81
Selection of holes in bracket 81
*Lower draw bar with slipping out end pieces 82
*Lower draw bar with CBM hooks 82
Securing lower draw bars with CBM hooks 82
*Front three-point hitch 82
Controlling front three-point hitch 83
Adjusting the lowering rate of the front three-point hitch 83
Hydraulic lock of the front three-point hitch 83
Working and transport position of the front three-point hitch 84
Driving with agricultural machines attached to the front three-point hitch 84
Wheel track change 85
Change of front wheels track with front drive axle 85
Setting wheel stops with front drive axle 86
Front drive axle fenders 86
Front wheels toe-in 87
Adjustment of toe-in of the wheels of the front driving axle 87
Rear wheel track change 88
Ballast weights 89
Ballast weights in front of bonnet grill 89
*Weight of the front three-point hitch 89
Weights of rear wheels 89
Valve for filling tires with liquid 90
Making front wheels stable 90
Filling tires with liquid procedure 91
Draining liquid from tires procedure 91
Anti-freezing solution for filling tires 92
Electric installation 93
Basic service information 93
Accumulator battery 93
Battery disconnector 93
Accumulator battery maintenance 94
Alternator 95
Alternator maintenance 95
Fuse box 96
Placement of fuses in fuse box 96
Lights adjustment in tractor´s grill check 97
Lights adjustment in tractor´s grill 97
Lights adjustment in cab roof check 97
List of lamps 98
Tractor maintenance 99
Service inspections 99
Before starting the engine 99
After starting the engine 99
Steps taken after every 100 hours of operation 99
Steps taken after every 500 hours of operation 99
Steps taken beyond 500 Mth interval 100
Replacing fillings and filters 101
Used operation liquids and fillings – amount 102
ZETOR service fillings 102
Motor oils 102
Specification of oil for the front driving axle 102
Other recommended service fillings tested on Zetor tractors 102
Oil to gear systems of tractors 102
Oil for the front driving axle 103
Front PTO oil 103
Plastic lubricant for the tractor 103
A/C coolant 104
Liquid for the cooling system of the tractors 104
Fuel 104
Tractor greasing plan 105
Safety instructions for lubrication of the tractor 105
Three-point linkage and rear semi-axes bearings 105
Front three-point hitch 105
Maintenance instructions 107
Front bonnet opening 107
Checking oil levels in engine 107
Draining oil from engine 108
Replacing full-continuous motor oil filter 108
Pouring oil to engine 108
Fuel filtering 109
Raw fuel filter clearing 109
Cartridge replacement in the raw fuel filter 109
Cartridge replacement in the fine fuel filter 110
Fuel system venting 110
Maintenance instruction of dry air filter 111
Air filter maintenance 111
Recovery of the mainair cleaner element 111
Replacing the safety element of the air cleaner 111
Reassembly of the air cleaner elements 112
Bleeding the heating system 112
Coolant replacement 113
Checking the oil in gear box, final drive housing and rear axle 114
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 114
Replacement of the filter of the hydraulics suction 114
Replacing the filtration element of the hydrostatic steering 115
Venting hydraulic circuit of hydrostatic steering 115
Replacing the hoses of hydrostatic steering 115
Gear system drain plug 116
Oil replacement in gear system 116
Filling, controlling and draining hole of oil of front drive axle 117
Filling, controlling and draining hole of oil of front wheels reducers 117
Front PTO 117
Heating filtration element 117
Air-condition filtration elements 118
Filtration elements cleaning 118
Air system tightness inspection 119
Draining the condensate from air collector 119
Air condition maintenance 119
Maintenance of the oil cooler of the front PTO 119
Maintenance and treatment of tires 120
Tractor shutdown and recommended points for tractor lifting 120
Adjustment 121
Flat belt drive tension of accessories 121
Stretching the V-Belt in the Air-Conditioner Compressor 121
Stretching the V-Belt in the Compressor 121
P T O shaft clutch control lever adjustment 122
Adjusting clutch pedal 122
Foot brake check 122
Foot brake adjustment 123
Parking brake adjustment 124
Main technical parameters 125
Main tractor’s parameters (mm) 125
Tractor´s weight 125
Technical data of engines 125
Permitted maximum load of front axle (kg) 126
Permitted maximum load of rear axle (kg) 126
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 126
Permitted combinations of wheels for tractors 127
Front tires steerability 127
Bearing capacity of rear tires 127
Hydraulic system 128
Tractor´s speed in km/h with engine nominal revolutions 128
Performance on rear PTO shaft 128
Dependent PTO shaft revolutions with nominal engine revolutions 129
Independent PTO shaft revolutions 129
Front PTO shaft 129
Clearance-circle and turning circle diameter 129
Calculation of tractor load limit 130
Index
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