Yamaha YZF600RJ Service Manual
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Table Of Contents:
Yamaha YZF600RJ Service Manual
Return to main index..................................... 0 How to use this Manual................................... 4 Index.................................................... 6 Chapter 1 General Information............................ 7 General Information.................................. 8 Features............................................. 9 Important Information................................ 10 Special Tools........................................ 12 Chapter 2 Specifications................................. 16 General Specifications............................... 17 Maintenance Specifications........................... 20 Tightening Torques................................... 28 How to Use the Conversion Tables..................... 36 General Torques...................................... 36 Lubrication Points and Lubricant Types............... 37 Cooling System Diagrams.............................. 39 Lubrication Diagrams................................. 41 Cable Routing........................................ 44 Chapter 3 Periodic Inspections and Adjustments........... 50 Introduction......................................... 52 Periodic Miantenance Emission Control System......... 52 General Maintenance/Lubrication...................... 53 Cowlings............................................. 55 Seat................................................. 60 Fuel Tank............................................ 61 Engine............................................... 62 Chassis.............................................. 93 Electrical...........................................113 Chapter 4 Engine Overhaul................................121 Engine Removal.......................................123 Engine Disassembly...................................129 Inspection and Repair................................146 Engine Assembly and Adjustment.......................169 Chapter 5 Cooling System.................................205 Radiator/Oil Cooler..................................206 Radiator.............................................207 Oil Cooler...........................................211 Thermostatic Valve/Water pump........................213 Thermostatic Valve...................................214 Water Pump...........................................217 Chapter 6 Carburetion....................................220 Chapter 7 Chassis........................................234 Front Wheel..........................................236 Rear Wheel...........................................242 Front and Rear Brakes................................245 Front Fork...........................................268 Steering Head and Handlebars.........................279 Rear Shock Absorber and Swingarm.....................287 Drive Train and Sprockets............................297 Chapter 8 Electrical.....................................302 Electrical Components................................303 Checking Connections.................................305 Ignition System......................................306 Electrical Starting System...........................313 Charging System......................................327 Lighting System......................................331 Signal System........................................337 Cooling System.......................................349 Fuel Pump System.....................................354 Self-Diagnosis.......................................362 Chapter 9 Troubleshooting................................366 Starting Failure/hard Starting.......................367 Poor Idle Speed Performance..........................368 Poor Medium and High-Speed Performance...............368 Faulty Gear Shifting.................................369 Clutch Slipping/Dragging.............................369 Overheating..........................................370 Faulty Brake.........................................370 Front Fork Oil Leakage and Front Fork Malfunction....370 Unstable Handling....................................371 Faulty Lighting and Signal Systems...................371 Wiring diagram........................................... 0
Description:
Yamaha YZF600RJ Service Manual
This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics.
It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform main- tenance and repairs on Yamaha motorcycles has a basic understanding of the mechanical ideas and the procedures of motorcycle repair.
Repairs attempted by anyone without this knowledge are likely to render the motorcycle unsafe and unfit for use.
This model has been designed and manufactured to perform within certain specifications in regard to performance and emissions.
Proper service with the correct tools in necessary to ensure that the motorcycle will operate as designed.
If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model.
This policy is intended to provide the customer with the most satisfaction from his motorcycle and to conform with federal environmental quality Objectives.
Yamaha Motor Company, Ltd. is continually striving to improve all its models.
Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable.
Please Note:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
Mylo Niklaus –
fine so far