Yamaha Rx10k Rx10rk Rx10rsk Rxw10k Rxw10sk Rx10mk Rx10msk Supplementary Snowmobile Service Manual
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Yamaha Rx10k Rx10rk Rx10rsk Rxw10k Rxw10sk Rx10mk Rx10msk Supplementary Snowmobile Service Manual
FOREWORD:
This Supplementary Service Manual has been prepared to introduce new service and new data for the RX10K, RX10RK, RX10RSK, RXW10K, RXW1OSK, RX10MK, RX10MSK. For complete information, on service proce- dures, it is necessary to use this Supplementary Service Manual together with following manual:
RX10H/RX1OSH
RX10MHIRX10MSH
RX10RHIRX10RSH
SERVICE MANUAL:
SPA-2819740 (981073)
(LlT-12618-02-28)
RXW10J/RXW108J
SUPPLEMENTARY SERVICE MANUAL:
8FG-281 97-1 0 (981089)
(LlT—12618-02-33)
NOTICE
This manual was written by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to put an entire mechanic’s education into one manual, so it is assumed that persons using this book to perform maintenance and repairs on Yamaha snowmobiles have a basic understanding of the mechanical concepts and procedures in- herent in snowmobile repair. Without such knowledge, attempted repairs or service to this model may render it unfit and/or unsafe to use.
Yamaha Motor Company, Ltd. is continually striving to improve all models manufactured by Yamaha. Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will, where appli- cable, appear in future editions of this manual.
MANUAL FORMAT:
All of the procedures in this manual are orga- nized in a sequential, step-by-step format. The information has been compiled to provide the mechanic with an easy to read, handy reference that contains comprehensive explanations of all inspection, repair, assembly, and disassembly operations. In this revised format, the condition of a faulty component will precede an arrow symbol and the course of action required to correct the prob- lem will follow the symbol, e.g.,
- Bearings
- Fitting/damage —+ Replace.
TABLE OF CONTENTS:
Yamaha Rx10k Rx10rk Rx10rsk Rxw10k Rxw10sk Rx10mk Rx10msk Supplementary Snowmobile Service Manual
RX10K/RK/RSK, RXW10K/SK, RX10MK/MSK Supplementary Service Manual....... 1
How to use this Manual................................................. 2
Index.................................................................. 4
Contents............................................................... 5
Periodic Inspection and Adjustment..................................... 6
Power Train........................................................ 6
Brake Pad Inspection............................................... 6
Track Tension Adjustment........................................... 8
Lubrication........................................................ 9
Clutch............................................................. 10
Gear Selection..................................................... 12
Front Suspension................................................... 17
Rear Suspension.................................................... 18
Chassis................................................................ 22
Steering........................................................... 22
Ski................................................................ 24
Power Train............................................................ 26
Drive Chain Housing................................................ 26
Brake.............................................................. 32
Slide Rail Suspension.............................................. 38
Front Axle and Track............................................... 48
Engine................................................................. 49
Seat and Fuel Tank................................................. 49
Exhaust Pipe and Muffler........................................... 50
Cooling System......................................................... 51
Heat Exchanger..................................................... 51
Specificaiton.......................................................... 54
General Specifications............................................. 54
Maintenance Specifications......................................... 57
Tightening Torque.................................................. 70
General Torque Specifications...................................... 75
Definition of Units................................................ 75
Cable Routing...................................................... 76
Wiring Diagram.........................................................108
RX10H / RH10SH / RX10MH / RX10MSH / RX10RH / RX10RSH Service Manual....111
How to use this manual.............................................112
Index..............................................................114
Table of contents..................................................115
Chapter 1, General Information.....................................119
Machine identification.........................................119
Important information..........................................120
Special tools..................................................122
Chapter 2, Periodic Inspection and Adjustment......................127
Engine.........................................................129
Power train....................................................152
Chassis........................................................165
Electrical.....................................................169
Tuning.........................................................178
Chapter 3, Chassis.................................................200
Steering.......................................................200
Ski............................................................210
Front suspension...............................................212
Chapter 4, Power Train.............................................217
Primary sheave and drive v-belt................................217
Secondary sheave...............................................226
Drive chain housing............................................232
Secondary shaft................................................241
Brake..........................................................244
Slide rail suspension..........................................252
Front axle and track...........................................265
Chapter 5, Engine..................................................268
Seat and fuel tank.............................................268
Exhaust pipe and muffler.......................................269
Engine assembly................................................271
Camshafts......................................................273
Cylinder head..................................................284
Valves and valve springs.......................................288
A.C. magneto and starter clutch................................298
Oil pan and oil pump...........................................304
Crankcase......................................................309
Chapter 6, Cooling System..........................................330
Heat exchanger.................................................330
Thermostat.....................................................334
Water pump.....................................................337
Chapter 7, Carburetion.............................................341
Fuel pump......................................................352
Chapter 8, Electrical..............................................353
Switch inspection..............................................353
Ignition system................................................354
Electrical starting system.....................................362
Charging system................................................368
Lighting system................................................371
Signal system..................................................377
Grip warmer system.............................................389
Carburetor heater system.......................................394
Self-diagnosis.................................................398
Chapter 9, Specifications..........................................401
General specifications.........................................401
Maintenance specifications.....................................404
Tightening torque..............................................417
General torque specifications / definition of units............422
Cable routing..................................................423
lit-12618-WR-00.pdf.................................................... 0
RXW10J / RXW10SJ Supplementary Service Manual......................441
How to use this manual.........................................442
Illustrated symbols............................................443
Index..........................................................444
Table of contents..............................................445
Chapter 1, General Information.................................446
Special tools..............................................446
Chapter 2, Periodic Inspection and Adjustment..................447
Periodic maintenance interval..............................447
Power train................................................449
Chassis....................................................450
Tuning.....................................................451
Chapter 3, Chassis.............................................462
Steering...................................................462
Front suspension...........................................466
Chapter 4, Power Train.........................................468
Secondary shaft............................................468
Brake......................................................473
Slide rail suspension......................................474
Chapter 5, Engine..............................................480
Engine assembly............................................480
Chapter 7, Carburetors.........................................482
Chapter 8, Specifications......................................485
General specifications.....................................485
Maintenance specifications.................................487
Tightening torque..........................................499
General torque specifications /definition of units.........504
Cable routing..............................................505
Wiring diagram.............................................523
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
Angelo Aries –
Manuals are always OEM quality and very helpful
Damien Gianni –
so far so good