Yamaha Pro Hauler 700 1000 2004 2005 2006 Service Repair Manual
FILE DETAILS:
LANGUAGE:ENGLISH
PAGES:260
DOWNLOADABLE:YES
FILE TYPE:PDF
TABLE OF CONTENTS:
Yamaha Pro Hauler 700 1000 2004 2005 2006 Service Repair Manual
Back to Index............................................... 0 How to use this Manual...................................... 4 Table of Contents........................................... 6 Contents.................................................... 7 Chapter 1 General Information............................... 15 Vehicle Identification.................................. 15 Important Information................................... 16 Checking of Connections................................. 18 Special Tools........................................... 19 Chapter 2 Specifications.................................... 22 General Specifications.................................. 22 Engine Specifications................................... 26 Transmission Specifications............................. 31 Chassis Specifications.................................. 32 Electrical Specifications............................... 33 Tightening Torques...................................... 34 How to use the Conversion Table......................... 38 General Tightening Torque Specifications................ 38 Main Metering System.................................... 39 Float System............................................ 40 Cable Routing (YXP700).................................. 41 Cable Routing (YXP1000)................................. 48 Chapter 3 Periodic Checks and Adjustments................... 54 Introduction............................................ 54 Periodic Maintenance/ Lubrication....................... 54 Engine.................................................. 56 Chassis................................................. 74 Electrical.............................................. 90 Chapter 4 Engine............................................ 99 Engine Removal.......................................... 99 Cylinder Head and Rocker Arms...........................101 Valves and Valve Springs................................107 Flywheel Magneto........................................114 Crankcase Cover, Camshaft and Balancer..................117 Piston, Connecting Rod, Crankshaft and Crankcase........122 Chapter 5 Fuel System.......................................132 Fuel Pump and Fuel Tank.................................132 Carburetor..............................................137 Chapter 6 Drive Train.......................................145 Primary Sheave..........................................145 Secondary Sheave........................................152 Transmission............................................157 Chapter 7 Chassis...........................................167 Chassis Assembly, Cowlings, Rear Panel and Cargo Bed....167 Front Wheels............................................173 Rear Wheels.............................................177 Brakes..................................................180 Accelerator Pedal Assembly..............................191 Steering System (YXP700)................................194 Steering System (YXP1000)...............................203 Front Arm and Front Shock Absorber......................210 Rear Arm and Rear Shock Absorbers.......................213 Chapter 8 Electrical........................................216 Electrical Components...................................216 Checking Switch Continuity..............................218 Checking the Switches...................................219 Checking the Bulbs and Bulb Sockets.....................221 Ignition System.........................................224 Electric Starting System................................230 Charging System.........................................242 Lighting System.........................................246 Signaling System........................................251 Chapter 9 Troubleshooting...................................255 Starting Failure/Hard Starting..........................255 Poor Engine Performance.................................256 Faulty Gear Shifting....................................256 Faulty Clutch Performance...............................257 Overheating.............................................257 Faulty Brake............................................258 Shock Absorber Malfunction..............................258 Unstable Handling.......................................258 Lighting System.........................................258 Wiring Diagram..............................................259
DESCRIPTION:
Yamaha Pro Hauler 700 1000 2004 2005 2006 Service Repair Manual
PREFACE:
- This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha vehicles has a basic understanding of the mechanical ideas and the procedures of vehicle repair. Repairs attempted by anyone without this knowledge are likely to render the vehicle unsafe and unfit for use.
- Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable.
HOW TO USE THIS MANUAL:
MANUAL ORGANIZATION:
This manual consists of chapters for the main categories of subjects. (See “symbols”)
1st title 1: This is the title of the chapter with its symbol in the upper right corner of each page.
2nd title 2: This title indicates the section of the chapter and only appears on the first page of each section. It is located in the upper left corner of the page.
3rd title 3: This title indicates a sub-section that is followed by step-by-step procedures accompanied by corresponding illustrations.
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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