Yamaha Apex Attak Snowmobile Service Manual Repair 2006-2013
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DESCRIPTION:
- This manual was written by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics.
- It is not possible to put an entire mechanic’s education into one manual, so it is assumed that persons using this book to perform maintenance and repairs on Yamaha snowmobiles have a basic understanding of the mechanical concepts and procedures inherent in snowmobile repair.
- Without such knowledge, attempted repairs or service to this model may render it unfit and/or unsafe to use. Yamaha Motor Company, Ltd. is continually striving to improve all models manufactured by Yamaha.
- Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will, where applicable, appear in future editions of this manual.
- Particularly important information is distinguished in this manual by the following notations: ~ The Safety Alert Symbol means
- All of the procedures in this manual are organized in a sequential, step-by-step format.
- The information has been compiled to provide the mechanic with an easy to read, handy reference that contains comprehensive explanations of all inspection, repair, assembly, and disassembly operations.
- In this revised format, the condition of a faulty component will precede an arrow symbol and the course of action required to correct the problem will follow the symbol,
TABLE OF CONTENTS:
Yamaha Apex Attak Snowmobile Service Manual Repair 2006-2013
KEYWORD SEARCH.......................................................................... 0 INDEX................................................................................... 7 2003-2004 YAMAHA RX-1 BASE SERVICE MANUAL............................................... 4 01 - GENERAL INFORMATION............................................................ 12 01_01_MACHINE IDENTIFICATION.................................................... 12 01_01_001_FRAME SERIAL NUMBER............................................... 12 01_01_002_ENGINE SERIAL NUMBER.............................................. 12 01_02_IMPORTANT INFORMATION..................................................... 13 01_02_001_PREPARATION FOR REMOVAL AND DISASSEMBLY........................... 13 01_02_002_ALL REPLACEMENT PARTS............................................. 13 01_02_003_GASKETS, OIL SEALS, AND O-RINGS................................... 14 01_02_004_LOCK WASHERS/PLATES AND COTTER PINS............................... 14 01_02_005_BEARINGS AND OIL SEALS............................................ 14 01_02_006_CIRCLIPS.......................................................... 14 01_02_007_LOCTITE........................................................... 14 01_03_SPECIAL TOOLS............................................................. 15 01_03_001_FOR TUNE UP....................................................... 15 01_03_002_FOR ENGINE SERVICE................................................ 16 01_03_003_FOR POWER TRAIN SERVICE........................................... 18 01_03_004_FOR CARBURETION SERVICE........................................... 19 01_03_005_FOR ELECTRICAL SERVICE............................................ 19 02 - PERIODIC INSPECTION AND ADJUSTMENT............................................. 20 02_01_INTRODUCTION.............................................................. 20 02_02_PERIODIC MAINTENANCE TABLE................................................ 20 02_03_ENGINE.................................................................... 22 02_03_001_SPARK PLUGS....................................................... 22 02_03_002_FUEL LINE INSPECTION.............................................. 23 02_03_003_COOLING SYSTEM.................................................... 23 02_03_004_VALVE CLEARANCE ADJUSTMENT........................................ 28 02_03_005_CARBURETOR SYNCHRONIZATION........................................ 33 02_03_006_ENGINE IDLE SPEED ADJUSTMENT...................................... 35 02_03_007_THROTTLE CABLE FREE PLAY ADJUSTMENT............................... 36 02_03_008_THROTTLE OVERRIDE SYSTEM (T.O.R.S.) CHECK......................... 37 02_03_009_COMPRESSION PRESSURE MEASUREMENT.................................. 37 02_03_010_ENGINE OIL LEVEL INSPECTION....................................... 39 02_03_011_ENGINE OIL REPLACEMENT............................................ 41 02_03_012_CRANKCASE BREATHER HOSE INSPECTION................................ 43 02_03_013_CARBURETOR JOINTS INSPECTION...................................... 43 02_03_014_EXHAUST SYSTEM INSPECTION......................................... 44 02_04_POWER TRAIN............................................................... 45 SHEAVE OFFSET ADJUSTMENT.................................................... 45 DRIVE V-BELT................................................................ 46 ENGAGEMENT SPEED CHECK...................................................... 48 PARKING BRAKE ADJUSTMENT.................................................... 49 BRAKE LEVER ADJUSTMENT...................................................... 49 BRAKE FLUID LEVEL INSPECTION................................................ 50 BRAKE PAD INSPECTION........................................................ 51 BRAKE HOSE INSPECTION....................................................... 51 AIR BLEEDING (HYDRAULIC BRAKE SYSTEM)....................................... 51 DRIVE CHAIN................................................................. 53 TRACK TENSION ADJUSTMENT.................................................... 55 SLIDE RUNNER INSPECTION..................................................... 56 MAXIMIZING DRIVE TRACK LIFE................................................. 57 02_05_CHASSIS................................................................... 58 SKI/SKI RUNNER.............................................................. 58 STEERING SYSTEM............................................................. 59 LUBRICATION................................................................. 60 02_06_ELECTRICAL................................................................ 62 HEADLIGHT BEAM ADJUSTMENT................................................... 62 BATTERY INSPECTION.......................................................... 63 FUSE INSPECTION............................................................. 69 SPEEDOMETER UNIT INSPECTION................................................. 70 02_07_TUNING.................................................................... 71 CARBURETOR TUNING........................................................... 71 CLUTCH...................................................................... 78 GEAR SELECTION.............................................................. 80 HIGH ALTITUDE TUNING........................................................ 86 FRONT SUSPENSION............................................................ 87 REAR SUSPENSION............................................................. 88 03 - CHASSIS........................................................................ 93 03_01_STEERING.................................................................. 93 03_01_001_INSPECTION........................................................ 99 03_01_002_INSTALLATION......................................................100 03_02_SKI.......................................................................103 03_02_001_INSPECTION........................................................104 03_02_002_INSTALLATION......................................................104 03_03_FRONT SUSPENSION..........................................................105 03_03_001_HANDLING NOTES....................................................107 03_03_002_INSPECTION........................................................107 03_03_003_INSTALLATION......................................................108 04 - POWER TRAIN....................................................................110 04_01_PRIMARY SHEAVE AND DRIVE..................................................110 04_01_001_V-BELT............................................................110 04_01_002_REMOVAL...........................................................112 04_01_003_DISASSEMBLY.......................................................112 04_01_004_INSPECTION........................................................114 04_01_005_ASSEMBLY..........................................................116 04_01_006_INSTALLATION......................................................118 04_02_SECONDARY SHEAVE..........................................................119 04_02_001_DISASSEMBLY.......................................................121 04_02_002_INSPECTION........................................................121 04_02_003_ASSEMBLY..........................................................122 04_02_004_INSTALLATION......................................................124 04_03_DRIVE CHAIN HOUSING.......................................................125 04_03_001_WITHOUT REVERSE MODEL.............................................125 04_03_002_INSPECTION........................................................126 04_03_003_INSTALLATION......................................................128 04_03_004_WITH REVERSE MODEL................................................129 04_03_005_INSPECTION........................................................131 04_03_006_INSTALLATION......................................................132 04_04_SECONDARYSHAFT............................................................134 04_04_001_INSPECTION........................................................135 04_04_002_SECONDARYSHAFT AND DRIVE CHAIN HOUSING INSTALLATION...............136 04_05_BRAKE.....................................................................137 04_05_001_BRAKE PAD REPLACEMENT.............................................138 04_05_002_BRAKE CALIPER DISASSEMBLY.........................................141 04_05_003_BRAKE CALIPER INSPECTION AND REPAIR...............................141 04_05_004_BRAKE CALIPER ASSEMBLY............................................142 04_05_005_BRAKE CALIPER INSTALLATION........................................142 04_05_006_INSPECTION........................................................144 04_05_007_BRAKE MASTER CYLINDER ASSEMBLY....................................144 04_05_008_INSTALLATION......................................................144 04_06_SLIDE RAIL SUSPENSION.....................................................145 04_06_001_RX10, RX10S, RX10R, RX10RS........................................145 04_06_002_RX10M, RX10MS.....................................................150 04_06_003_INSPECTION........................................................155 04_06_004_ASSEMBLY..........................................................156 04_06_005_INSTALLATION......................................................156 04_07_FRONT AXLE AND TRACK......................................................158 04_07_001_INSPECTION........................................................159 04_07_002_INSTALLATION......................................................159 05 - ENGINE.........................................................................161 05_01_SEAT AND FUEL TANK........................................................161 05_02_EXHAUST PIPE AND MUFFLER..................................................162 05_02_001_INSTALLATION......................................................163 05_03_ENGINE ASSEMBLY...........................................................164 05_03_001_INSPECTION........................................................165 05_03_002_INSTALLATION......................................................165 05_04_CAMSHAFTS.................................................................166 05_04_001_REMOVAL...........................................................169 05_04_002_INSPECTION........................................................171 05_04_003_INSTALLATION......................................................174 05_05_CYLINDER HEAD.............................................................177 05_05_001_REMOVAL...........................................................178 05_05_002_INSPECTION........................................................179 05_05_003_INSTALLATION......................................................180 05_06_VALVES AND VALVE SPRINGS..................................................181 05_06_001_REMOVAL...........................................................183 05_06_002_INSPECTION........................................................184 05_06_003_INSTALLATION......................................................189 05_07_A.C. MAGNETO AND STARTER CLUTCH...........................................191 05_07_001_REMOVAL...........................................................193 05_07_002_INSTALLATION......................................................195 05_08_OIL PAN AND OIL PUMP......................................................197 05_08_001_REMOVAL...........................................................199 05_08_002_INSPECTION........................................................200 05_08_003_INSTALLATION......................................................201 05_09_CRANKCASE.................................................................202 05_09_001_REMOVAL...........................................................205 05_09_002_INSPECTION........................................................207 05_09_003_INSTALLATION......................................................218 06 - COOLING SYSTEM.................................................................223 06_01_HEAT EXCHANGER............................................................223 06_01_001_INSPECTION........................................................225 06_01_002_INSTALLATION......................................................226 06_02_THERMOSTAT................................................................227 06_02_001_INSPECTION........................................................228 06_02_002_INSTALLATION......................................................229 06_03_WATER PUMP ...............................................................230 06_03_001_DISASSEMBLY.......................................................231 06_03_002_INSPECTION........................................................232 06_03_003_ASSEMBLY..........................................................232 07 - CARBURETION....................................................................234 07_01_CARBURETORS...............................................................234 07_01_001_INSPECTION........................................................238 07_01_002_ASSEMBLY..........................................................240 07_01_003_INSTALLATION......................................................241 07_01_004_FUEL LEVEL ADJUSTMENT.............................................242 07_01_005_THROTTLE POSITION SENSOR (T.P.S.) INSPECTION AND ADJUSTMENT.......243 07_02_FUEL PUMP.................................................................245 07_02_001_INSPECTION........................................................245 07_02_002_INSTALLATION......................................................245 08 - ELECTRICAL....................................................................246 08_01_SWITCH INSPECTION.........................................................246 08_01_001_SWITCH INSPECTION.................................................246 08_01_002_INSPECTING A SWITCH SHOWN IN THE MANUAL...........................246 08_02_IGNITION SYSTEM ..........................................................247 08_02_001_CIRCUIT DIAGRAM...................................................248 08_02_002_TROUBLESHOOTING...................................................249 08_02_003_A.C. MAGNETO......................................................250 08_02_004_SPARK PLUG........................................................250 08_02_005_IGNITION SPARK GAP................................................251 08_02_006_IGNITION COIL.....................................................251 08_02_007_THROTTLE OVERRIDE SYSTEM (T.O.R.S.)...............................252 08_02_008_HANDLEBAR SWITCH (RIGHT)..........................................253 08_02_009_CARBURETOR SWITCH.................................................253 08_02_010_MAIN SWITCH.......................................................254 08_02_011_MAIN RELAY........................................................254 08_03_ELECTRICAL STARTING SYSTEM................................................255 08_03_001_CIRCUIT DIAGRAM...................................................255 08_03_002_TROUBLESHOOTING...................................................256 08_03_003_MAIN SWITCH.......................................................257 08_03_004_STARTER MOTOR.....................................................258 08_04_CHARGING SYSTEM...........................................................261 08_04_001_CIRCUIT DIAGRAM...................................................261 08_04_002_TROUBLESHOOTING...................................................262 08_04_003_BATTERY...........................................................263 08_04_004_STATOR COIL.......................................................263 08_05_LIGHTING SYSTEM...........................................................264 08_05_001_CIRCUIT DIAGRAM...................................................265 08_05_002_TROUBLESHOOTING...................................................266 08_05_003_BULB(S)...........................................................268 08_05_004_HEADLIGHT BEAM SWITCH.............................................268 08_05_005_HEADLIGHT RELAY...................................................269 08_06_SIGNAL SYSTEM.............................................................270 08_06_001_CIRCUIT DIAGRAM...................................................271 08_06_002_TROUBLESHOOTING...................................................272 08_06_003_BRAKE LIGHT SWITCH................................................278 08_06_004_GEAR POSITION SWITCH (RX1 OR, RX10RS).............................278 08_06_005_BACK BUZZER (RX10R, RX10RS).......................................278 08_06_006_WATER TEMPERATURE SENSOR..........................................279 08_06_007_ENGINE OIL LEVEL SWITCH...........................................280 08_06_008_FUEL SENDER.......................................................280 08_06_009_SPEED SENSOR......................................................281 08_07_GRIP WARMER SYSTEM........................................................282 08_07_001_CIRCUIT DIAGRAM...................................................282 08_07_002_TROUBLESHOOTING...................................................284 08_07_003_GRIP AND THUMB WARMER COIL........................................285 08_07_004_THUMB WARMER SWITCH...............................................285 08_07_005_GRIP WARMER SWITCH................................................286 08_08_CARBURETOR HEATER SYSTEM..................................................287 08_08_001_CIRCUIT DIAGRAM...................................................287 08_08_002_TROUBLESHOOTING...................................................289 08_08_003_CARBURETOR HEATER RELAY...........................................290 08_08_004_CARBURETOR HEATER.................................................290 08_09_SELF-DIAGNOSIS............................................................291 08_09_001_FUEL METER, FUEL LEVEL WARNING INDICATOR AND THE WARNING LIGHT....291 08_09_002_COOLANT TEMPERATURE WARNING LIGHT AND THE WARNING LIGHT...........292 08_09_003_SELF-DIAGNOSIS WARNING INDICATOR AND THE WARNING LIGHT............292 09 - SPECIFICATIONS.................................................................294 09_01_GENERAL SPECIFICATIONS....................................................294 09_02_MAINTENANCE SPECIFICATIONS................................................297 09_02_001_ENGINE............................................................297 09_02_002_POWER TRAIN.......................................................302 09_02_003_CHASSIS...........................................................306 09_02_004_ELECTRICAL........................................................307 09_02_005_HIGH ALTITUDE SETTINGS............................................309 09_03_TIGHTENING TORQUE.........................................................310 09_03_001_ENGINE............................................................310 09_03_002_POWER TRAIN.......................................................312 09_03_003_CHASSIS...........................................................314 09_04_GENERAL TORQUE SPECIFICATIONS.............................................315 09_04_001_DEFINITION OF UNITS...............................................315 09_04_002_CABLE ROUTING.....................................................316 2004 YAMAHA RX WARRIOR SUPPLEMENT MANUAL................................................335 SP01_00_TOC ........................................................................339 SP01_01_GENERAL INFORMATION.........................................................341 SP01_01_001_SPECIAL TOOLS.......................................................341 SP01_01_002_FOR TUNE UP.........................................................341 SP01_01_003_FOR ENGINE SERVICE..................................................341 SP01_01_004_FOR POWER TRAIN SERVICE.............................................341 SP01_02_PERIODIC INSPECTION AND ADJUSTMENT..........................................342 SP01_02_001_INTRODUCTION........................................................342 SP01_02_002_PERIODIC MAINTENANCE TABLE..........................................342 SP01_02_003_POWER TRAIN.........................................................344 SP01_02_004_PARKING BRAKE ADJUSTMENT............................................344 SP01_02_005_CHASSIS.............................................................345 SP01_02_006_LUBRICATION.........................................................345 SP01_02_007_TUNING..............................................................346 SP01_02_008_CLUTCH..............................................................346 SP01_02_009_GEAR SELECTION......................................................347 SP01_02_010_FRONT SUSPENSION....................................................354 SP01_02_011_REAR SUSPENSION.....................................................354 SP01_03_CHASSIS.....................................................................357 SP01_03_001_STEERING............................................................357 SP01_03_002_INSTALLATION........................................................357 SP01_03_003_FRONT SUSPENSION....................................................361 SP01_04_POWER TRAIN.................................................................363 SP01_04_001_SECONDARYSHAFT......................................................363 SP01_04_002_REMOVAL.............................................................364 SP01_04_003_INSPECTION..........................................................365 SP01_04_004_INSTALLATION........................................................366 SP01_05_BRAKE.......................................................................368 SP01_06_SLIDE RAIL SUSPENSION.......................................................369 SP01_06_001_INSTALLATION........................................................374 SP01_07_ENGINE......................................................................375 SP01_07_001_ENGINE ASSEMBLY.....................................................375 SP01_07_002_INSTALLATION........................................................375 SP01_07_CARBURETORS.................................................................377 SP01_08_SPECIFICATIONS..............................................................380 SP01_08_001_GENERAL SPECIFICATIONS..............................................380 SP01_08_002_MAINTENANCE SPECIFICATIONS..........................................382 SP01_08_003_ENGINE..............................................................382 SP01_08_004_POWER TRAIN.........................................................387 SP01_08_005_CHASSIS.............................................................390 SP01_08_006_ELECTRICAL..........................................................391 SP01_08_007_HIGH ALTITUDE SETTINGS..............................................393 SP01_08_008_TIGHTENING TORQUE...................................................394 SP01_08_009_ENGINE..............................................................394 SP01_08_010_POWER TRAIN.........................................................396 SP01_08_011_CHASSIS.............................................................398 SP01_08_012_GENERAL TORQUES PECIFICATIONS.......................................399 SP01_08_013_CABLE ROUTING.......................................................401 2005 YAMAHA RX-1/RX WARRIOR SUPPLEMENT SERVICE MANUAL...................................417 SP02_00_TOC ........................................................................421 SP02_01_PERIODIC INSPECTIONSAND ADJUSTMENTS.........................................423 SP02_01_001_POWER TRAIN.........................................................423 SP02_01_002_BRAKE PAD INSPECTION................................................423 SP02_01_003_BRAKE HOSE INSPECTION...............................................423 SP02_01_004_AIR BLEEDING(HYDRAULIC BRAKE SYSTEM)................................423 SP02_01_005_TRACK TENSION ADJUSTMENT............................................425 SP02_01_006_SLIDE RUNNER INSPECTION.............................................425 SP02_01_007_LUBRICATION.........................................................426 SP02_01_008_CLUTCH..............................................................427 SP02_01_009_GEAR SELECTION......................................................429 SP02_01_010_FRONT SUSPENSION....................................................434 SP02_01_011_REAR SUSPENSION.....................................................435 SP02_02_CHASSIS.....................................................................439 SP02_02_001_STEERING............................................................439 SP02_02_002_RX10MK, RX10MSK.....................................................439 SP02_02_003_SKI.................................................................441 SP02_02_004_RX10K, RX10RK, RX10RSK..............................................441 SP02_02_005_RX10MK, RX10MSK.....................................................442 SP02_03_POWER TRAIN.................................................................443 SP02_03_001_DRIVE CHAIN HOUSING.................................................443 SP02_03_002_RX10K, RX10MK, RX10MSK..............................................443 SP02_03_003_INSTALLATION........................................................444 SP02_03_004_WITH REVERSE MODEL RX1 ORK, RX10RSK.................................445 SP02_03_005_INSTALLATION........................................................447 SP02_03_006_BRAKE...............................................................449 SP02_03_007_BRAKE PAD REPLACEMENT...............................................450 SP02_03_008_BRAKE CALIPER DISASSEMBLY...........................................453 SP02_03_009_BRAKE CALIPER INSPECTION ANDREPAIR..................................453 SP02_03_010_BRAKE CALIPER ASSEMBLY..............................................454 SP02_03_011_BRAKE CALIPER INSTALLATION..........................................454 SP02_03_012_SLIDE RAIL SUSPENSION...............................................455 SP02_03_013_RX10K, RX10RK, RX10RSK..............................................455 SP02_03_014_RX10MK, RX10MSK.....................................................459 SP02_03_015_INSPECTION..........................................................463 SP02_03_016_FRONT AXLE AND TRACK................................................465 SP02_03_017_INSTALLATION........................................................465 SP02_04_ENGINE......................................................................466 SP02_04_001_SEAT AND FUEL TANK..................................................466 SP02_04_002_EXHAUST PIPE AND MUFFLER............................................467 SP02_05_COOLING SYSTEM..............................................................468 SP02_05_001_HEAT EXCHANGER......................................................468 SP02_05_002_RX10MK, RX10MSK.....................................................468 SP02_06_SPECIFICATIONS..............................................................471 SP02_06_001_GENERAL SPECIFICATIONS..............................................471 SP02_06_002_MAINTENANCE SPECIFICATIONS..........................................474 SP02_06_003_ENGINE..............................................................474 SP02_06_004_POWER TRAIN.........................................................479 SP02_06_005_CHASSIS.............................................................483 SP02_06_006_ELECTRICAL..........................................................484 SP02_06_007_HIGH ALTITUDE SETTINGS..............................................486 SP02_06_008_TIGHTENING TORQUE...................................................488 SP02_06_009_ENGINE..............................................................488 SP02_06_010_POWER TRAIN.........................................................490 SP02_06_011_CHASSIS.............................................................492 SP02_06_012_GENERAL TORQUESPECIFICATIONS........................................493 SP02_06_013_DEFINITION OF UNITS.................................................493 SP02_06_014_CABLE ROUTING.......................................................495 2006 YAMAHA APEX/ATTAK SUPPLEMENT SERVICE MANUAL........................................527 SP03_00_TOC ........................................................................531 SP03_01_GENERAL INFORMATION.........................................................534 SP03_00_001_SPECIAL TOOLS.......................................................534 SP03_00_002_FOR FUEL INJECTION SERVICE..........................................534 SP03_02_PERIODIC INSPECTION AND ADJUSTMENT..........................................535 SP03_02_001_INTRODUCTION........................................................535 SP03_02_002_PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM..........535 SP03_02_003_GENERAL MAINTENANCE AND LUBRICATION CHART...........................536 SP03_02_004_FUEL LINE INSPECTION................................................538 SP03_02_005_COOLING SYSTEM......................................................538 SP03_02_006_SYNCHRONIZING THE THROTTLE BODIES...................................543 SP03_02_007_ENGINE IDLE SPEED ADJUSTMENT........................................545 SP03_02_008_THROTTLE CABLE FREE PLAYADJUSTMENT..................................546 SP03_02_009_POWER TRAIN.........................................................547 SP03_02_010_SHEAVE OFFSET ADJUSTMENT............................................547 SP03_02_011_CHASSIS.............................................................548 SP03_02_012_LUBRICATION.........................................................548 SP03_02_013_CLUTCH..............................................................550 SP03_02_014_GEAR SELECTION......................................................553 SP03_02_015_FRONT SUSPENSION....................................................560 SP03_02_016_REAR SUSPENSION.....................................................561 SP03_03_CHASSIS.....................................................................563 SP03_03_001_COWLINGS............................................................563 SP03_03_002_STEERING............................................................564 SP03_03_003_RX10RTL, RX10RL, RX10RTRL, RXVV10L..................................564 SP03_03_005_RX10GTL.............................................................566 SP03_03_006_RX10ML..............................................................568 SP03_04_POWER TRAIN.................................................................570 SP03_04_001_PRIMARY SHEAVE AND DRIVE V-BELT.....................................570 SP03_04_002_SLIDE RAIL SUSPENSION...............................................572 SP03_04_003_RX10GTL.............................................................572 SP03_04_004_RXW10L..............................................................576 SP03_04_005_RX10ML..............................................................580 SP03_05_ENGINE......................................................................585 SP03_05_001_SEAT AND FUEL TANK..................................................585 SP03_05_002_EXHAUST PIPE AND MUFFLER............................................586 SP03_06_COOLING SYSTEM..............................................................587 SP03_06_001_HEAT EXCHANGER......................................................587 SP03_07_FUEL INJECTION SYSTEM.......................................................591 SP03_07_001_FUEL INJECTION SYSTEM...............................................591 SP03_07_002_WIRING DIAGRAM......................................................592 SP03_07_003_ECU'S SELF-DIAGNOSTIC FUNCTION......................................594 SP03_07_004_SUBSTITUTE CHARACTERISTICS OPERATION CONTROL (FAIL-SAFE ACTION).....595 SP03_07_005_FAIL-SAFE ACTIONS TABLE.............................................595 SP03_07_006_TROUBLESHOOTING CHART...............................................597 SP03_07_007_DIAGNOSTIC MODE.....................................................598 SP03_07_008_TROUBLESHOOTING DETAILS.............................................605 SP03_07_009_OIL PRESSURE SWITCH.................................................619 SP03_07_010_THROTTLE BODIES.....................................................620 SP03_07_011_INJECTORS...........................................................621 SP03_07_012_CHECKING THE INJECTORS..............................................622 SP03_07_013_CHECKING THE THROTTLE BODIES........................................622 SP03_07_014_CHECKING THE THROTTLE BODY JOINTS...................................622 SP03_07_015_CHECKING THE FUEL PUMP AND PRESSURE REGULATOR OPERATION.............623 SP03_07_016_CHECKING AND ADJUSTING THE THROTTLE POSITION SENSOR.................624 SP03_08_ELECTRICAL..................................................................626 SP03_08_001_IGNITION SYSTEM.....................................................626 SP03_08_002_CIRCUIT DIAGRAM.....................................................626 SP03_08_003_THROTTLE OVERRIDE SYSTEM (T.O.R.S.).................................628 SP03_08_004_HANDLEBAR SWITCH (RIGHT)............................................629 SP03_08_005_MAIN SWITCH.........................................................630 SP03_08_006_LOAD RELAY..........................................................630 SP03_08_007_ELECTRICAL STARTING SYSTEM..........................................631 SP03_08_008_CIRCUIT DIAGRAM.....................................................631 SP03_08_009_MAIN SWITCH.........................................................632 SP03_08_010_CHARGING SYSTEM.....................................................633 SP03_08_011_CIRCUIT DIAGRAM.....................................................633 SP03_08_012_LIGHTING SYSTEM ....................................................634 SP03_08_013_CIRCUIT DIAGRAM ....................................................634 SP03_08_014_HEADLIGHT BEAM SWITCH...............................................635 SP03_08_015_HEADLIGHT RELAY.....................................................635 SP03_08_016_SIGNAL SYSTEM.......................................................636 SP03_08_017_CIRCUIT DIAGRAM.....................................................636 SP03_08_018_ENGINE OIL LEVEL SWITCH.............................................638 SP03_08_019_SPEED SENSOR........................................................638 SP03_08_020_ GRIP WARMER SYSTEM ................................................639 SP03_08_021_CIRCUIT DIAGRAM.....................................................639 SP03_08_022_GRIP AND THUMB WARMER COIL..........................................640 SP03_08_023_COOLING SYSTEM .....................................................641 SP03_08_024_CIRCUIT DIAGRAMA ...................................................641 SP03_08_025_TROUBLESHOOTING.....................................................642 SP03_08_026_RADIATOR FAN MOTOR..................................................643 SP03_08_027_RADIATOR FAN MOTOR RELAY............................................643 SP03_09_SPECIFICATIONS..............................................................644 SP03_09_001_GENERAL SPECIFICATIONS..............................................644 SP03_09_002_MAINTENANCE SPECIFICATIONS..........................................648 SP03_09_003_ENGINE..............................................................648 SP03_09_004_POWER TRAIN.........................................................653 SP03_09_005_CHASSIS.............................................................658 SP03_09_006_ELECTRICAL..........................................................659 SP03_09_007_TIGHTENING TORQUE...................................................662 SP03_09_008_ENGINE..............................................................662 SP03_09_009_POWER TRAIN.........................................................664 SP03_09_010_CHASSIS.............................................................666 SP03_09_011_GENERAL TORQUE SPECIFICATIONS.......................................667 SP03_09_012_DEFINITION OF UNITS.................................................667 SP03_09_013_CABLE ROUTING.......................................................669 2007-2010 YAMAHA APEX/ATTAK SUPPLEMENT SERVICE MANUAL...................................687 SP04_00_TOC.........................................................................691 SP04_01_PERIODIC INSPECTION ANDADJUSTMENT...........................................694 SP04_01_001_ENGINE..............................................................694 SP04_01_002_ENGINE OIL LEVEL INSPECTION.........................................694 SP04_01_003_CHASSIS.............................................................696 SP04_01_004_LUBRICATION.........................................................696 SP04_01_005_CLUTCH..............................................................698 SP04_01_006_GEAR SELECTION......................................................701 SP04_01_007_FRONT SUSPENSION SPRING PRELOAD (For RXW10GTW)......................708 SP04_01_008_FRONT SHOCK ABSORBER AIR PRESSURE (Except for RXW10GTW).............708 SP04_01_009_REAR SUSPENSION STOPPER BAND TENSION................................711 SP04_01_010_REAR SUSPENSION SPRING PRELOAD (For RXW10GTW).......................712 SP04_01_012_REAR SUSPENSION SPRING PRELOAD (For RX10RTW, RX10RTRW)..............713 SP04_01_013_CONTROL ROD ADJUSTMENT (For RXW10GTW)...............................714 SP04_01_014_CONTROL ROD ADJUSTMENT(Except for RXW10GTW).........................715 SP04_02_POWER TRAIN.................................................................717 SP04_02_001_SLIDE RAIL SUSPENSION...............................................717 SP04_02_002_RX10RTW, RX10RTRW...................................................717 SP04_02_003_RXW10GTW............................................................721 SP04_03_SPECIFICATIONS..............................................................726 SP04_03_001_GENERAL SPECIFICATIONS..............................................726 SP04_03_002_MAINTENANCE SPECIFICATIONS..........................................729 SP04_03_003_ENGINE..............................................................729 SP04_03_004_POWER TRAIN.........................................................734 SP04_03_005_CHASSIS.............................................................738 SP04_03_006_ELECTRICAL..........................................................739 SP04_03_007_TIGHTENING TORQUE...................................................742 SP04_03_008_ENGINE..............................................................742 SP04_03_009_POWER TRAIN.........................................................744 SP04_03_010_CHASSIS.............................................................746 SP04_03_011_GENERAL TORQUE SPECIFICATIONS.......................................747 SP04_03_012_DEFINITION OF UNITS.................................................747 SP04_03_013_CABLE ROUTING.......................................................749 2011-2013 YAMAHA APEX SUPPLEMENT SERVICE MANUAL.........................................765 SP05_00_TOC.........................................................................773 SP05_01_GENERAL INFORMATION.........................................................776 SP06_01_001_FEATURES............................................................776 SP06_01_002_OIL PRESSURE SENSING SYSTEM.........................................776 SP06_01_003_SPECIAL TOOLS.......................................................777 SP06_01_004_FOR ELECTRICAL SERVICE..............................................777 SP05_02_PERIODIC INSPECTION AND ADJUSTMENT..........................................778 SP05_02_001_ENGINE..............................................................778 SP05_02_002_THROTTLE BODY SYNCHRONIZATION.......................................778 SP05_02_003_ENGINE OIL REPLACEMENT..............................................780 SP05_02_004_EXHAUST SYSTEM INSPECTION...........................................785 SP05_02_005_EXUP CABLE ADJUSTMENT...............................................787 SP05_02_006_EXUP SERVO MOTOR INSPECTION.........................................790 SP05_02_007_TRACK TENSION ADJUSTMENT............................................791 SP05_02_008_EXTROVERT SPROCKET WHEELS...........................................793 SP05_02_009_A LUBRICATION.......................................................794 SP05_02_010_TUNING..............................................................795 SP05_02_011_CLUTCH..............................................................795 SP05_02_012_GEAR SELECTION......................................................806 SP05_02_013_HIGH ALTITUDE TUNING................................................807 SP05_02_014_FRONT SUSPENSION....................................................809 SP05_02_014_REAR SUSPENSION.....................................................813 SP05_02_015_TROUBLESHOOTING (SKI, SUSPENSION)...................................824 SP05_03_CHASSIS.....................................................................827 SP05_03_001_GENERAL CHASSIS.....................................................827 SP05_03_002_WINDSHIELD AND HEADLIGHT............................................827 SP05_03_003_AIR FILTER CASE.....................................................828 SP05_03_004_SEAT AND TAIL/BRAKE LIGHT...........................................829 SP05_03_005_STEERING............................................................830 SP05_03_006_REMOVAL.............................................................832 SP05_03_007_INSPECTION..........................................................832 SP05_03_008_INSTALLATION........................................................833 SP05_04_POWER TRAIN.................................................................841 SP05_04_001_SLIDE RAIL SUSPENSION...............................................841 SP05_04_002_INSPECTION..........................................................843 SP05_04_003_INSTALLATION........................................................843 SP05_05_ENGINE......................................................................845 SP05_05_001_EXHAUST PIPE AND MUFFLER............................................845 SP05_05_002_INSTALLATION........................................................848 SP05_05_003_CAMSHAFTS...........................................................854 SP05_05_004_INSPECTION..........................................................854 SP05_05_005_INSTALLATION........................................................858 SP05_05_006_CRANKCASE...........................................................862 SP05_06_FUEL INJECTION SYSTEM.......................................................863 SP05_06_001_FUEL INJECTION SYSTEM...............................................863 SP05_06_002_WIRING DIAGRAM......................................................864 SP05_06_003_ECU SELF-DIAGNOSTIC FUNCTION........................................866 SP05_06_004_SELF-DIAGNOSTIC FUNCTION TABLE......................................866 SP05_06_005_TROUBLESHOOTING CHART...............................................869 SP05_06_006_DIAGNOSTIC MODE.....................................................870 SP05_06_007_TROUBLESHOOTING DETAILS.............................................879 SP05_06_008_OIL PRESSURE SENSING SYSTEM TROUBLESHOOTING.........................883 SP05_06_009_ISC (IDLE SPEED CONTROL) UNIT.......................................884 SP05_06_010_THROTTLE BODY.......................................................885 SP05_06_011_THROTTLE BODY.......................................................885 SP05_06_012_INJECTORS...........................................................887 SP05_06_013_REMOVAL.............................................................888 SP05_06_014_INSPECTION..........................................................888 SP05_06_015_INSPECTION AND ADJUSTMENT...........................................889 SP05_07_ELECTRICAL..................................................................891 SP05_07_001_SWITCH INSPECTION...................................................891 SP05_07_002_SWITCH INSPECTION...................................................891 SP05_07_003_KNOCK SENSOR........................................................892 SP05_07_004_EPS (ELECTRIC POWER STEERING SYSTEM.................................893 SP05_07_005_CIRCUIT DIAGRAM.....................................................893 SP05_07_006_EPS CONTROL UNIT'S SELF-DIAGNOSTIC FUNCTION.........................894 SP05_07_007_EPS WARNING DISPLAY DURING NORMAL OPERATION.........................895 SP05_07_008_DIAGNOSTIC MODE.....................................................896 SP05_07_009_SELF-DIAGNOSTIC FUNCTION TABLE (EPS SYSTEM).........................899 SP05_07_010_TROUBLESHOOTING DETAILS (EPS SYSTEM)................................900 SP05_07_011_EPS MOTOR INSPECTION................................................904 SP05_07_012_EPS TORQUE SENSOR INSPECTION........................................904 SP05_08_SPECIFICATIONS..............................................................906 SP05_08_001_GENERAL SPECIFICATIONS..............................................906 SP05_08_002_MAINTENANCE SPECIFICATIONS..........................................907 SP05_08_003_ENGINE..............................................................907 SP05_08_004_POWER TRAIN.........................................................907 SP05_08_005_CHASSIS.............................................................910 SP05_08_006_ELECTRICAL..........................................................911 SP05_08_007_GENERAL TORQUES PECIFICATIONS.......................................912 SP05_08_008_DEFINITION OF UNITS.................................................912 SP05_08_009_TIGHTENING TORQUE...................................................913 SP05_08_010_ENGINE..............................................................913 SP05_08_011_POWER TRAIN.........................................................914 SP05_08_012_CHASSIS.............................................................915 SP05_08_013_CABLE ROUTING.......................................................917 WIRING DIAGRAMS.........................................................................929
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