Toyota 7HBW30 7HBE30 7HBE40 7HBC30 7HBC40 & 7TB50 Pallet Trucks Service Manual SN 30,001 and up – PDF DOWNLOAD
FILE DETAILS:
Toyota 7HBW30 7HBE30 7HBE40 7HBC30 7HBC40 & 7TB50 Pallet Trucks Service Manual SN 30,001 and up – PDF DOWNLOAD
Language : English
Pages : 201
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Toyota 7HBW30 7HBE30 7HBE40 7HBC30 7HBC40 & 7TB50 Pallet Trucks Service Manual SN 30,001 and up – PDF DOWNLOAD
Manual Design:
The Toyota Pallet Truck Service Manual is designed with the following objectives in mind:
- Provide technical coverage for expected levels of user expertise
- Anticipate your needs and reduce your decisions regarding maintenance
- Reduce page flipping through a “one-stop shopping” approach
The two-line running page header at the top of each page tells you:
- Name of the manual
(Toyota Pallet Truck Service Manual) - Current Chapter Title
(for example, this page How to Use This Manual) - Current topic
(for example, this page Manual Design)
It is recommended that you go to the START page for guidance to the correct chapter.
- How to Use This Manual explains the manual format and design and contains the Table of Contents and START page.
- Safety explains warning and caution notes, general safety rules and safety rules for batteries, static, jacking, and welding.
- Systems Overview includes truck specifications and theory of operation information.
- Planned Maintenance outlines the recommended schedule of preventive services to keep your truck working most efficiently.
- Troubleshooting is a set of “decision-tree” charts and tables designed to take you from a symptom to a specific sequence of tests in order to isolate a failing component.
TABLE OF CONTENTS:
Toyota 7HBW30 7HBE30 7HBE40 7HBC30 7HBC40 & 7TB50 Pallet Trucks Service Manual SN 30,001 and up – PDF DOWNLOAD
R/M: 7HBW30, 7HBE30, 7HBE40, 7HBC30, 7HBC40, and 7TB50 SN: 30,001 and up.... 1 Table of Contents....................................................... 4 How to Use This Manual.................................................. 6 Map of the Manual................................................... 7 Manual Design....................................................... 8 START Page.......................................................... 10 Safety.................................................................. 14 Definitions......................................................... 15 General Safety...................................................... 16 Battery Safety...................................................... 18 Jacking Safety...................................................... 21 Tie-down for Transport.............................................. 22 Towing.............................................................. 23 Welding Safety...................................................... 24 Systems Overview........................................................ 26 Truck Model Identification.......................................... 27 Vehicle Specifications.............................................. 28 General System Data................................................. 29 Special Tools....................................................... 31 Theory of Operation................................................. 32 Planned Maintenance..................................................... 36 Introduction........................................................ 37 Troubleshooting......................................................... 44 How to Use This Chapter............................................. 45 Electrical Troubleshooting Guidelines............................... 46 Hydraulic Troubleshooting Guidelines................................ 48 Definitions......................................................... 49 Electrical Connector Locator Chart.................................. 53 Fault Codes......................................................... 54 Programmable Maintenance Tool....................................... 56 List of Troubleshooting Charts...................................... 62 Troubleshooting Flowcharts.......................................... 64 Symptom Tables: Lift/Lower System................................... 68 Symptom Tables: Travel.............................................. 71 Symptom Tables: Wiring System....................................... 78 Component Procedures.................................................... 80 List of Component Procedures........................................ 81 Component Locators.................................................. 84 Tractor Cover....................................................... 86 Battery............................................................. 87 Power Cables........................................................ 90 Wiring Harness...................................................... 91 Fuses............................................................... 92 Switches (General).................................................. 93 Key Switch.......................................................... 94 Brake Switch........................................................ 95 Lift Cut-Out Switch................................................. 97 Grab Rail Switches.................................................. 98 Hydraulic Solenoids................................................. 99 Manual Coast........................................................100 Coast Module (DA1)..................................................102 Gauges..............................................................104 Horn................................................................106 Motor Controller....................................................107 Contactors..........................................................109 Control Handle......................................................112 Control Handle Switches.............................................114 Throttle Potentiometer..............................................116 Brake...............................................................118 Motors, General.....................................................121 Drive Motor.........................................................128 Drive Unit..........................................................132 Casters.............................................................144 Load Wheels.........................................................146 Load Wheels Model 7TB50.............................................147 Pallet Entry Sliders................................................148 Fork Height Adjustment..............................................149 Hydraulic Components................................................152 Hydraulic Fluid.....................................................153 Adjusting Hydraulic Pump Relief Valve Pressure......................155 Hydraulic Ram.......................................................157 Hydraulic Unit......................................................163 Lift Motor..........................................................167 Cold Storage Conditioning...........................................169 Appendix................................................................170 Lubrication Equivalenty Chart.......................................171 Torque Chart - Standard (Ferrous)...................................172 Torque Chart - Metric...............................................173 Decimal Equivalent Chart............................................174 Standard/Metric Conversions.........................................176 Electrical Schematics...............................................178 Index...................................................................198
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V