RAYMOND Walkie Stacker RAS2025 Maintenance Manual SNRAS-06-02001 & Up – PDF DOWNLOAD
FILE DETAILS:
RAYMOND Walkie Stacker RAS2025 Maintenance Manual SNRAS-06-02001 & Up – PDF DOWNLOAD
Language : English
Pages : 150
Downloadable : Yes
File Type : PDF
Size:11.2 MB
DESCRIPTION:
RAYMOND Walkie Stacker RAS2025 Maintenance Manual SNRAS-06-02001 & Up – PDF DOWNLOAD
TABLE OF CONTENTS:
RAYMOND Walkie Stacker RAS2025 Maintenance Manual SNRAS-06-02001 & Up – PDF DOWNLOAD
Page Revision Recordvii
Document Revision History vii
List of Revised Pages vii
Service Bulletins and Service Informations List ix
Product Improvement Notices Listx
Section 1: How to Use This Manual 1-1
Manual Design 1-2
Interactive Electronic Technical Manuals 1-3
Abbreviations and Symbols 1-4
Section 2: Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Jacking Safety 2-8
Elevate Rear of Truck 2-8
Elevate Either Side of the Truck 2-8
Tie-Down for Transport 2-9
Towing 2-10
Static Safety 2-11
Welding Safety 2-12
Section 3: Systems Overview 3-1
Introduction 3-2
General System Data 3-3
Lift Truck Specifications 3-4
Special Tools 3-5
Programmable Maintenance Tool 3-6
Service Key 3-6
Lift/Lower Pendant 3-6
Operator Display and Programming 3-7
Special Truck Mode 3-7
Error Codes (E) 3-7
Changing Truck Parameters (P) 3-8
Programming Service Parameters 3-10
Service Parameter Display (Keypad Only) 3-10
Setting Individual PIN-Key Codes (Keypad Only) 3-11
Display Part Numbers (Pn) 3-14
Service Input/Output Display 3-15
Digital Inputs/Outputs from Traction Power Amplifier 3-16
Modes of Operation 3-18
Programmable Maintenance Tool (PMT) 3-18
Diagnostic Mode 3-18
Accessing Diagnostic Mode 3-18
Clear 3-19
Real Time Monitor Mode 3-19
Traction Power Amplifier System Mode 3-19
Table of Contents Adjustable Baseleg Walkie Straddle Maintenance Manual
ii Publication: 1055925, Revised: 31 Jul 2014
TruckCom 3-20
Layout 3-21
Disconnect Function 3-23
Downloading Program Function 3-24
Parameters Function 3-26
Diagnostics Function 3-28
Other Menu Functions 3-31
FlashWare 3-32
Overview 3-32
Requirements 3-32
Installing FlashWare on PC 3-32
Connecting PC to Truck 3-32
Starting FlashWare 3-33
Section 4: Scheduled Maintenance 4-1
Scheduled Maintenance Guidelines 4-2
Initial 90 Day/250 Deadman Hour (HD) Maintenance 4-3
Every 180 Days or 500 Deadman Hours (HD) 4-4
Every 360 Days or 2000 Deadman Hours (HD) 4-6
Lubrication Points 4-7
Contactor Tip Inspection 4-8
Chain Maintenance 4-9
Fork Inspection 4-10
Section 5: Troubleshooting 5-1
How to Use This Section 5-2
Electrical Troubleshooting Guidelines 5-3
General 5-3
Shorts to Frame 5-3
DC Electric Motor 5-6
DC Motor Types 5-6
Inspection 5-6
Service 5-6
Open Circuit Motor Test 5-8
Grounded Motor Test 5-9
Short-Circuited Armature 5-9
Short-Circuited Winding 5-9
Hydraulic Troubleshooting Guidelines 5-10
Symptom Tables: Travel System (Forward/Reverse) 5-11
Symptom Tables: Wiring System 5-15
Symptom Tables: Electrical Problems 5-16
Section 6: Messages and Codes 6-1
List of Messages and Codes 6-2
Traction Power Amplifier Flash Codes 6-3
Caution and Error Codes 6-5
Messages and Caution Codes 6-6
Code ‘TEST’ 6-6
Code ‘SLO’ 6-6
Code C14 6-6
Code C19 6-7
Code C20 6-7
Code C21 6-7
Code C28 6-8
Code C29 6-8
Code C41 6-9
Code C42 6-9
Code C43 6-10
Code C44 6-10
Code C46 6-11
Code C77 6-12
Code C78 6-12
Code C96 6-12
Code C98 6-13
Error Codes 6-14
Code E101 6-14
Code E104 6-14
Code E106 6-15
Code E110 6-15
Code E112 6-16
Code E114 6-16
Code E115 6-17
Code E118 6-18
Code E140 6-18
Code E141 6-18
Code E142 6-19
Code E150 6-19
Code E151 6-20
Code E157 6-20
Code E159 6-21
Code E160 6-21
Code E161 6-22
Code E200 6-22
Code E201 6-23
Code E202 6-23
Code E214 6-24
Section 7: Component Procedures 7-1
List of Component Procedures 7-2
Component Locator Photos 7-5
Covers and Finish 7-6
Removal 7-6
Steering and Controls 7-7
Control Arm Assembly 7-8
Control Arm Removal 7-9
Control Head Assembly 7-10
Control Head Removal 7-11
Control Head Installation 7-12
Drive and Brake 7-13
Drive Unit 7-14
Removal 7-14
Disassembly 7-16
Assembly 7-16
Installation 7-17
Drive Housing Lubrication 7-17
Table of Contents Adjustable Baseleg Walkie Straddle Maintenance Manual
iv Publication: 1055925, Revised: 31 Jul 2014
Drive Wheel 7-18
Removal 7-18
Tire Pressing Procedure 7-19
Installation 7-20
Electromagnetic Brake 7-21
Brake Disc Location 7-21
Airgap Adjustment 7-21
Friction Disc Replacement 7-21
Mechanically Releasing the Brake 7-22
Drive Motor 7-23
Component Parts 7-23
Brush Inspection and Replacement 7-24
Motor Disassembly 7-26
Installation 7-26
Electrical Components 7-29
Battery 7-30
Inspection and Care 7-30
Removal 7-34
Installation 7-34
Battery Connector 7-35
Contactors 7-37
Fuses 7-38
Fuse Test/Inspection 7-38
Horn 7-39
Removal 7-39
Installation 7-39
Master Control Relay 7-40
Inspection/Test 7-40
Traction Power Amplifier 7-41
Basics of Circuit Operation 7-41
Motor Circuit 7-42
Control Circuit 7-42
Cleaning the Traction Power Amplifier 7-43
Traction Power Amplifier Removal 7-43
Traction Power Amplifier Installation 7-43
Power Cables 7-44
Power Cable Repair 7-44
Switches 7-46
Main ON/OFF Switch 7-47
Arm Angle Switches 7-47
Key Switch (Optional) 7-51
Wiring Harness 7-52
Wiring Harness Terminology 7-52
Wiring Harness Inspection 7-52
Wiring Harness Repair 7-52
Wiring Harness Soldering Procedures 7-53
Hydraulic Components 7-55
Hydraulic System 7-56
Hydraulic Diagram and Components 7-56
Main Components 7-56
Adjustable Baseleg Walkie Straddle Maintenance Manual Table of Contents
Publication: 1055925, Revised: 31 Jul 2014 v
Lift Cylinder 7-60
Removal 7-60
Disassembly/Assembly 7-60
Installation 7-61
Reservoir 7-62
Removal 7-62
Inspection 7-62
Installation 7-62
Filter Screen 7-63
Removal 7-63
Inspection 7-63
Installation 7-63
Mast, Chain, Hose, Cable 7-65
Main Mast 7-66
Guidance Damper 7-66
Adjusting Mast Guides/Dampers 7-67
Carriage Removal and Mast Disassembly 7-68
Outrigger Assembly 7-70
General 7-70
Maintenance 7-71
Support Arm Width Adjustment 7-71
Load Wheels 7-73
Lift Chain 7-75
Lift Chain Adjustment 7-75
Options 7-77
Cold Storage Conditioning 7-78
Section 8: Theory of Operation 8-1
Definitions 8-2
Acceleration 8-2
Arm Angle Switches 8-2
Click-to-Creep 8-2
Continuity 8-2
Controller Area Network (CAN) 8-2
Creep Speed 8-2
Current Limiting 8-3
Deceleration 8-3
Emergency Reverse 8-3
Fault Codes 8-3
Open Circuit 8-3
Overvoltage Cutoff 8-3
PIN-Key Code 8-3
Pulse Width Modulation 8-3
Regenerative Braking 8-3
Short-Circuit or Short 8-3
Speed Limiting 8-4
Thermal Cutback (Traction Power Amplifier) 8-4
Tractor 8-4
Truck Off Delay (Keypad only) 8-4
Undervoltage Cutoff 8-4
Vehicle Manager 8-4
Table of Contents Adjustable Baseleg Walkie Straddle Maintenance Manual
vi Publication: 1055925, Revised: 31 Jul 2014
Direction/Speed Control 8-5
Control Arm Positioning 8-5
Travel Request, Forks Trailing 8-5
Travel Request, Forks-First 8-5
Emergency Reverse 8-6
Truck Starting 8-6
Lift/Lower System 8-7
Lift 8-7
Lower 8-7
Traction System 8-8
Vehicle Manager 8-8
Traction Power Amplifier 8-8
Section A: Appendix A-1
Lubrication Equivalency Chart A-2
Thread Adhesives, Sealants, and Lubricants A-3
Component Specific Service/Torque Chart A-4
Torque Chart – Standard (Ferrous) A-5
Torque Chart – Standard (Brass) A-6
Torque Chart – Metric (Ferrous) A-7
Torque Chart – Metric (Brass) A-8
Torque Chart – Thread-Forming Screws A-8
Torque Chart – Hydraulic Fittings A-9
Torque Chart – Straight Thread Face Seal O-Rings A-10
Decimal Equivalent Chart A-11
Standard/Metric Conversions A-13
Section I: Index I-1
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