Raymond Forklift 101T Walkie Pallet Truck Maintenance Instruction Manual SN 99-07500 and up – PDF DOWNLOAD
FILE DETAILS:
Raymond Forklift 101T Walkie Pallet Truck Maintenance Instruction Manual SN 99-07500 and up – PDF DOWNLOAD
Language : English
Pages : 219
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Raymond Forklift 101T Walkie Pallet Truck Maintenance Instruction Manual SN 99-07500 and up – PDF DOWNLOAD
Manual Design:
The Raymond® Pallet Truck Maintenance Manual is designed with the following objectives in mind:
• Provide technical coverage for expected levels of user expertise
• Anticipate your needs and reduce your decisions regarding maintenance
• Reduce page flipping through a “one-stop shopping” approach
The two-line running page header at the top of each page tells you the following:
• Name of the manual
(Raymond® Pallet Truck Maintenance Manual)
• Current chapter title
(e.g., this page How to Use This Manual)
• Current topic
(e.g., this page Manual Design)
We suggest you get in the habit of turning to the page first when you use this manual.
TABLE OF CONTENTS:]
Raymond Forklift 101T Walkie Pallet Truck Maintenance Instruction Manual SN 99-07500 and up – PDF DOWNLOAD
How to Use This Manual
Map of the Manual 1-2
Manual Design 1-3
Page Revision Record1-7
Table of Contents1-9
STARf Page 1-13
1-1
Safety-2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-7
Static Safety2-11
Jacking Safety 2-13
Tie-down for Transport 2-15
Towing 2-16
Welding Safety 2-1 7
Systems Overview 3-1
Truck Model Identification 3-2
Vehicle Specifications 3-2
General System Data 3-3
Special Tools3-4
Theory of Operation 3-5
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Daily 4-3
Every Two Months or 250 Operating Hours 4-4
Annually or Every 1500 Operating Hours 4-6
Grease Fittings 4-7
PDMM-0072 Issued: 1/4/99 1-9
How To Use This Manual RaymonJB) Pallet Truck Maintenance Manual
Table of Contents
Troubleshooting
How to Use This Chapter 5-2
Electrical Troubleshooting Guidelines5-3
Hydraulic Troubleshooting Guidelines5-6
Definitions 5-7
Electrical Connector Locator Chart 5-12
Fault Codes 5-13
Programmable Maintenance Tool (PMT) 5-15
List of Troubleshooting Charts 5-25
Troubleshooting Flowcharts 5-27
Component Procedures
List of Component Procedures 6-2
Component Locator Photos 6-5
Tractor Cover6-7
Battery 6-8
Power Cables 6-16
Wiring Harness 6-1 7
Diodes 6-19
Fuses 6-20
Circuit Breaker 6-20
Switches (General) 6-21
Control Handle Switches 6-22
Key Switch 6-24
Brake (Deadman) Switch 6-25
Lift Limit Switch 6-27
Hydraulic Solenoids 6-28
Gauges 6-29
Control Handle 6-33
Hom 6-36
Motor Controller 6-37
Contactors 6-41
5-1
6-1
1-10 PDMM-0072 Issued: 1 / 4/99
RaymoncfID Pallet Truck Maintenance Manual How To Use This Manual
Table of Contents
Brake 6-45
Motors, General 6-47
Drive Motor6-54
Drive Unit 6-57
Hydraulic Components 6-69
Hydraulic Fluid6-70
Adjusting Hydraulic Pump Relief Valve Pressure 6-72
Hydraulic Ram 6-75
Hydraulic Unit 6-77
Lift Motor 6-81
Cold Storage Conditioning 6-83
Appendix7 -1
Lubrication Equivalency Chart 7-2
Torque Chart – Standard 7-5
Torque Chart – Metric7 -6
Decimal Equivalent Chart 7 -7
Standard/Metric Conversions 7-9
Schematics 7 -11
Index 8-1
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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