Raymond Forklift Walkie 101 Operation & Maintenance Manual SN 101-91-01302 and up – PDF DOWNLOAD
FILE DETAILS:
Raymond Forklift Walkie 101 Operation & Maintenance Manual SN 101-91-01302 and up – PDF DOWNLOAD
Language : English
Pages : 82
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Raymond Forklift Walkie 101 Operation & Maintenance Manual SN 101-91-01302 and up – PDF DOWNLOAD
PREFACE:
This manual presents factual material on the Raymond Corporation equipment you have purchased. The object is to
insure safe operation and/or maintenance practices and procedures for this Raymond product. ·
MANUAL OVERVIEW:
This manual consists of both the Operating and Maintenance (0 & M) section and the Parts Catalog (P/C) section for the
specific equipment listed on the cover.
• The Table of Contents provides easy location or all subject matter within the manual.
• Individual chapter indexes are located at the beginning of each chapter, following the reference tabs.
• Any chapter not applicable to the particular piece of equipment covered in this manual will state “Not Applicable” after the chapter title on the Table of Contents.
• The large section tabs allow a quick location identification of the O & M section or the P/C section.
• The following symbols are used throughout this manual to represent a condition or hazard of which the operator should be aware.
TABLE OF CONTENTS:
Raymond Forklift Walkie 101 Operation & Maintenance Manual SN 101-91-01302 and up – PDF DOWNLOAD
To Raymond Customers
Preface
Manual Overview
WALKIE 101
GENERAL INDEX
Introduction to the Maintenance Instructions Manual
Safety
Owner Safe Maintenance Practices
Safety Decals
Planned Maintenance (PM)
Inspection Form
PM Schedule and Procedure
Daily Inspection
Monthly PM Service (or 250 Hrs)
Semi-Annual PM Service (or 1000 Hrs)
Annual PM Service (or 2000 Hrs)
Planned Maintenance Schedule
Hydraulic Schematic
Electrical Schematic
Electrical Symbols
Specifications
Brake
Theory of Operation
Adjustment
Brake Interlock Switch
Lift Limit Switch
Transmission Pivot Bearing Adjustment
Loocl Wheel Shimming
Special Tools
Flush Grease Fitting Adaptor
Battery-Pak Lifter
Bearing Installation Tool
Load Wheel
Repair and Replacement
Pull Rod Bushings Removal and Replacement
Carrier Frame
Linkage and Bushings
Drive Wheel
Removal
Installation
Control Handle
Removal and Installation
Head Unit Removal
Master Control Switch Removal
Head Unit Disassembly
Control Handle Removal
Broke
Linkage Removal
Installation
Broke Shoe Removal and Installation
T rcnsmission
Removal
Installation
Axle Seal Removal
Installation
DisassemblyAssembly
Contcctor Tip/Bar Replacement
Pump and Motor
Removal and Installation
Pump Motor Brush Removal
Drive Motor
Removal
Installation
Brush Removal
Disassembly
Hydraulic Pump
General •••
Pump Assembly Operation
WALKIE 101
GENERAL INDEX
Equipment Recommended for Normal Servicing
Hydraulic Pump Repair
Relief Valve
Solenoid Operated Release Valve
Removing
Installing
Removing the Reservoir
Removing the Pump
Subied
Installing the Pump
Installing the Reservoir
Check Valve
Hydraulic Cylinder
Assembly Removal Installation
Removal
Assembly Removal and Repair Assembly
Disassembly
Installation
Inspection
Theory of Operation
Lift Mode
Control Circuit
Power Circuit
Lowering Mode
Travel
Control Circuit
Control Wiring
Power Wiring
Control Switch
First Speed Forward
Control Circuit
Power Circuit
Second Speed Forward
Control Circuit
Power Circuit
Third Speed Forward
Control Circuit
Power Circuit
First Speed Reverse
Control Circuit
Pow~; Circuit ,
Second Speed Reverse
Control Circuit
Power Circuit
Third Speed Reverse
Control Circuit
Power Circuit
Reverser Switch
Control Circuit
Power Circuit
Third Speed Cut-Out
Control Circuit
PDMM-0025
WALKIE 101
GENERAL INDEX
Subiect
Troubleshooting
Forks Will Not Lift
Forks Will Not Lower
Forks Will Not Lower
Truck Is Dead – Nothing Operates
No Forward Travel
No Reverse Travel
No Second Speed
No Third Speed
No Forward Travel
No Reverse Travel
Forks Do Not Lower
Forks Do Not Raise
No Lift
Miscellaneous
Battery Charger
Electrical Testing
Equipment Required
Instructions
Acceptable Values
Open Circuit Voltage Test
Short Circuit Amperage Test
Diodes
Capacitor
Timer
Overcharging Problems
WALKIE 101
GENERAL INDEX
Charger and Battery not Properly Matched
Defective Battery or Poor DC Connection
Battery Chart
Battery Charging Procedure
Battery Replacement Procedure
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