Liebherr Wheel Loader L528-1267 Operator’s manual 40517 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loader L528-1267 Operator’s manual 40517 – PDF DOWNLOAD
Language : English
Pages :320
Downloadable : Yes
File Type : PDF
Size: 72.6 MB
DESCRIPTION:
Liebherr Wheel Loader L528-1267 Operator’s manual 40517 – PDF DOWNLOAD
Product identification
Manufacturer: Liebherr-Werk BischofshofenGmbH
Type:L528
Type no.:1267
from serial number:40517
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading of the machine.
This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation
- Extends the service life of your machine
- Reduces repair costs and downtime
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
- In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
- This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
- However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright:
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loader L528-1267 Operator’s manual 40517 – PDF DOWNLOAD
Product description 15
1.1 Technical description 15
1.1.1 Overview of the entire machine 15
1.2 Technical data 16
1.2.1 Information on vibrations 16
1.2.2 Sound level 17
1.2.3 Engine 17
1.2.4 Electrical system 17
1.2.5 Travel drive 18
1.2.6 Axles 18
1.2.7 Brakes 18
1.2.8 Steering 19
1.2.9 Working hydraulics 19
1.2.10 Lift arms 19
1.2.11 Driver’s cab 20
1.2.12 Heating, air conditioning 20
1.2.13 Air conditioning system 21
1.2.14 Refuelling pump 21
1.2.15 Towing device 21
1.2.16 Ballast 22
1.2.17 Tyres 23
1.2.18 Snow chains or guard chains 26
1.2.19 Foam-filled tyres 27
1.2.24 Attachment: Forklift 34
1.3 Warranty conditions 37
copyright© Liebherr-Werk Bischofshofen GmbH 2016
L528-1267 (USA/ CAN)/ 40517 llEBHERR 7
Contents Operator’s manual
1.3.1 Supplemental Information 37
1.3.2 Emission control warranty statement warranty rights and obligations 37
1.3.3 Manufacturer’s warranty coverage 38
1.3.4 Owner’s warranty responsibilities 38
1.3.5 Warranty coverage 38
1.3.6 Warranted parts 39
1.3.7 Exclusions 39
2 Safety warnings, signs 41
2.1 Warning symbols 41
2.1.1 Other designations 41
2.1.2 Additional rules and guidelines 42
2.2 Proper use 42
2.3 Signs on the machine 42
2.3.1 Safety decals 43
2.3.2 Information decals 46
2.3.3 Type plate 53
2.4 Safety instructions 54
2.4.1 General safety instructions 54
2.4.2 Instructions on preventing crushing injuries and burns 55
2.4.3 Instructions on preventing fires and explosions 55
2.4.4 Safety instructions for start-up 56
2.4.5 Safety precautions during start-up 56
2.4.6 Instructions for safe working 57
2.4.7 Safety instructions for driving on slopes 58
2.4.8 Parking safely 58
2.4.9 Transporting the machine safely 58
2.4.10 Towing the machine safely 59
2.4.11 Measures for ensuring safe maintenance 59 C:
3.1.1 Driver’s cab 67
3.1.2 Display 68
3.1.3 Control unit 69
3.1.4 Switches/buttons 70
3.1.5 Control lever 71
3.2 Handling 72
3.2.1 Battery main switch 72
3.2.2 Articulation lock 72
3.2.3 Cab access 74
3.2.4 Cab windows 75
3.2.5 Emergency exit 77
3.2.6 Fire extinguisher 78
3.2.7 Driver’s seat 79
3.2.8 Safety belt 89
3.2.9 Steering wheel 90
3.2.10 Control panel 91
3.2.11 Starter switch 92
3.2.12 Electronic immobiliser 92
3.2.13 Driver identification 96
3.2.14 Steering column switch 98
3.2.15 Lighting 99
Contents Operator’s manual
3.2.22 Rear window heater and mirror heater (optional) 145
3.2.23 Interior and exterior mirrors 145
3.2.24 Sun visor 146
3.2.25 Radio 146
3.2.26 Windscreen wiper and washer system 147
3.2.27 Liebherr automatic central lubrication system 148
3.2.28 Back-up alarm 152
3.2.29 Reversible fan drive 155
3.2.30 Working basket 155
3.2.31 LiDAT 156
3.3 Operation 157
3.3.1 Daily start-up 157
3.3.2 Starting the engine 159
3.3.3 Driving 160
3.3.4 Driving on public roads 167
3.3.5 Shutting down the machine 168
3.3.6 Automatic engine shutdown 171
3.3.7 Moving working attachments 171
3.3.8 Regenerate the diesel particulate filter 179
3.3.9 Regenerating the diesel particulate filter using the touch screen 182
3.3.10 Filling the tank using the filling pump 185
3.3.11 Forklift 186
3.3.12 2-in-1 steering 188
3.4 Working methods 190
3.4.1 Picking up material 190
3.4.2 Transporting and moving material 191
3.4.3 Emptying the working attachment 192
3.4.4 Handling materials with high dump buckets 193
3.4.5 Loading with clamp buckets 194 C:
3.5.2 Attaching working attachments to the quick-change device
3.6 Transport
3.6.1 Transporting the machine
3.6.2 Transport safety retainer
3.7 Emergency operation
3. 7 .1 Lowering the lift arms if the engine fails
3.7.2 Towing the machine
3.7.3 Emergency steering
3.7.4 Jump starting
Malfunctions
4.1 Servicecodes
4.1.1 Service code indicator in the display
4.2 Problems – Cause – Remedy
4.2.1 Warning symbols
4.2.2 Troubleshooting the Liebherr automatic central lubrication system
4.3 Problem remedy
4.3.1 Replacing fuses
Maintenance and inspection schedule
Filling quantities and lubrication chart
5.2.1 Recommended lubricants
5.2.2 Recommended operating fluids
5.2.3 Lubrication chart
Lubricants and fuels
5.3.1 General information on changing lubricants and fuels
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids
5.3.3 Diesel fuels
5.3.4 Lubricating oils for diesel engines
5.3.5 Coolants for diesel engines
5.3.6 Hydraulic oil
Lubricating oils for transmissions
Lubricating oils for axles
Lubrication grease and other lubricants
5.4 Safety precautions 258
5.5 Preparatory tasks for maintenance 259
5.5.1 Maintenance positions 259
5.5.2 Mounting the lift arm lock 260
5.5.3 Opening the service accesses 260
5.5.4 Turning off the battery main switch 262
5.6 Overall machine 264
5.6.1 Checking the machine for external damage 264
5.6.2 Removing loose parts, dirt, ice and snow from the machine 264
5.6.3 Cleaning the machine 264
5.6.4 Shutting down the machine for a lengthy period 266
5.6.5 Deactivating the machine 266
5.6.6 Checking the machine for leaks 266
5.6.7 Making sure the bolted connections are tight 267
5.6.8 Corrosion protection system for use with salt and artificial fertilisers
(optional): Carrying out corrosion protection 267
5.6.9 Oil analyses 267
5.7 Drive group 274
5.7.1 Checking the engine oil level 274
5.7.2 Draining off condensate and sediment from the fuel tank 274
5.7.3 Draining off condensate from the fuel pre-filter 275
5.7.4 Changing the fuel pre-filter 276
5.7.5 Changing the fuel fine filter 278
5.7.6 Bleeding the fuel system 279
5.7.7 Cleaning the air filter service cover and dust discharge valve 280
5.7.8 Cleaning or changing the main filter element 281
5.7.9 Changing the air filter safety element 284
5.8 Cooling system 286
5.8.1 Checking the coolant level 286
5.10.2 Lubricating the bearing points on the steering cylinders
5.11 Brake system
5.11.1 Testing the service brake and parking brake
5.12 Electrical system
5.12.1 Checking the lights
5.13 Axles, drive shafts
5.13.1 Checking the tyre pressure
5.13.2 Checking the wheel tightness (once after 50, 100 and 250 h)
5.14 Steel parts – basic machine
5.14.1 Lubricating the articulation bearing and the rear axle oscillating bearing 302
5.14.2 Covering – lubricating locks and hinges 302
5.15 Working attachment 304
5.15.1 Lubricating the lift arms and attachment 304
5.15.2 Checking the lift arm bearing bushings 305
5.15.3 Lubricating and testing the quick-change device 306
5.16 Operator’s cab, heating, air conditioning 308
5.16.1 Cleaning the fresh and recirculated air filters 308
5.16.2 Changing the fresh and recirculated air filters 309
5.16.3 Checking the condition and function of the safety belt 310
5.16.4 Checking and topping up the windscreen washer reservoir 310
5.16.5 Checking the seals on the driver’s cab 311
5.17 Lubrication system 312
5.17.1 Checking the lubrication system grease reservoir level 312
5.17.2 Checking the pipes, hoses and lubrication points of the lubrication
system 312
5.17.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 313
Index 315
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M