Laverda M200 Combine Harvester Operator’s Manual 327431011 – PDF DOWNLOAD
FILE DETAILS:
Laverda M200 Combine Harvester Operator’s Manual 327431011 – PDF DOWNLOAD
Language : English
Pages : 446
Downloadable : Yes
File Type : PDF
Size: 80.4 MB
TABLE OF CONTENTS:
Laverda M200 Combine Harvester Operator’s Manual 327431011 – PDF DOWNLOAD
1 General Information 13
1 1 Information 15
1 1 1 Introduction 15
1 1 2 Company policy 15
1 1 3 Optional equipment 15
1 1 4 Spare parts and accessories 16
1 1 5 Warranty 16
1 1 6 Lubricants 16
1 2 Use 18
1 2 1 Use of the combine 18
1 3 Identification 19
1 3 1 Combine identification 19
1 3 2 Engine Identification 20
1 3 3 Cutting table identification 21
1 3 4 Cab identification 21
1 3 5 Hydrostatic pump identification 22
1 3 6 Hydrostatic motor identification 22
1 3 7 Straw chopper identification (if fitted) 23
1 3 8 Chaff spreader identification (if fitted) 23
1 3 9 Trailer hitch identification (if fitted) 24
1 4 Identification form 25
1 4 1 Machine data 25
1 5 Conformity 26
1 5 1 EC Declaration of Conformity 26
1 6 Information 27
1 6 1 Ecology 27
1 6 2 Hydraulic systems: hoses 27
1 6 3 Scrapping and disposal 28
1 7 Weight 29
1 7 1 Weight distribution 29
2 Safety 31
2 1 Warning symbols and safety instructions 33
2 1 1 Warnings 33
2 2 Information for road transport 34
2 2 1 Road transport 34
2 3 Information for operations 37
2 3 1 Field Operations 37
2 4 Information for maintenance 41
2 4 1 Maintenance work 41
2 5 Information on the engine 45
2 5 1 Engine 45
2 6 Safety and function decals 49
2 6 1 Location of decals 49
2 6 2 Description of decals 53
2 7 Work on the battery 64
2 7 1 Battery 64
2 8 Safety devices 65
2 8 1 Emergency exit 65
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2 8 2 Operator presence device 66
2 8 2 1 Returning the machine to normal operation 67
2 8 3 Safety belts 68
2 8 4 Cutting table safety stops 69
2 8 5 Safety guard for main crop elevator 70
2 8 6 Sprags for wheels 70
2 8 7 Audible alarm for reversing 71
2 8 8 Reflectors for road transport 72
2 8 9 Safety Guards 73
2 8 10 Fall protection rails 73
2 8 11 Safety devices for operations to be carried out in the upper part of the machine 74
2 8 12 Straw Chopper (if fitted) 75
2 8 13 Fire extinguisher 75
2 9 Trailer hitch 76
2 9 1 Automatic towing hooks 76
2 9 2 CUNA and CE trailer hitches 77
2 9 2 1 Procedure for attaching and removing 78
2 9 2 2 Drawbar coupling 79
2 9 3 ROCKINGER trailer hitch 79
2 9 3 1 Removal 79
2 9 3 2 Drawbar coupling 80
2 9 4 Fixed trailer hitch (non-automatic – CUNA type) 81
2 10 Machine lifting 82
2 10 1 Attachment points 82
2 11 Towing 83
2 11 1 Towing the combine 83
2 12 Further information 84
2 12 1 Noise level in the cab 84
2 12 2 Vibrations in the cab 84
2 12 3 Statutory regulations 84
2 12 4 Electromagnetic emissions 85
2 13 Notes 86
2 13 1 Notes for road transport 86
3 Operation 89
3 1 Combine operation 91
3 1 1 Crop processing 91
3 2 Stage 1 92
3 2 1 Feeding 92
3 3 Stage 2 93
3 3 1 Threshing 93
3 4 Stage 3 94
3 4 1 Separation 94
3 5 Stage 4 95
3 5 1 Cleaning 95
3 6 Stage 5 96
3 6 1 Grain storage and unloading 96
4 Controls and Instruments 97
4 1 Steering column 99
4 1 1 Components and adjustments 99
4 2 Multifunction lever 1 oo
4 2 1 Main components 100
4 3 Instrument panel 102
4 3 1 Front control panel 102
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4 3 2 Rear control panel 103
4 4 Controls at the operator seat 11 o
4 4 1 Description 110
4 5 Agritronicplus 111
4 5 1 Components 111
4 5 2 Multiple light indicators 112
4 5 3 On-board Computer 114
4 5 3 1 Using the computer 116
4 5 3 2 Scheduled service inspection hours 116
4 5 3 3 Resetting partial or total hectare counter 117
4 5 3 4 Calibrating constants used for calculating covered area 117
4 5 3 5 C6: Working width 118
4 5 3 6 C2: Forward speed 118
4 5 3 7 Table of constants 119
4 5 3 8 Partial hectare counter 120
4 5 3 9 Hectare counter operation 120
4 5 3 10 Activation of the audible alarm 121
4 5 4 Performance monitor 122
4 5 4 1 Using the monitor 123
4 5 4 2 Selecting the measurement range (straw walker, sieves or total) 123
4 5 4 3 Calibrating the bar cursor scale 124
4 5 4 4 Sensitivity adjustment 124
4 5 4 5 Shifting to forward speed monitoring 125
4 5 4 6 Summary of keyboard functions 125
4 5 5 Terra Control System 126
4 5 5 1 Using Terra Control 129
4 5 5 2 Terra Control sensitivity 131
4 5 5 3 Calibrating the potentiometer for cutting table floatation 132
4 5 5 4 Calibrating the potentiometer for main crop elevator height control 135
4 6 Cab 138
4 6 1 Cab controls 138
4 6 2 Operator seat 142
4 6 3 Passenger seat 143
4 6 4 Footrest 143
4 6 5 Preparation for radio installation 144
4 6 6 Rear Cab Window 144
4 6 7 Reading light 145
4 6 8 Air conditioning in the cab 146
4 6 9 Heating 148
4 7 Access to combine components 149
4 7 1 Access to the operator platform 149
4 7 2 Accessing and cleaning the front windscreen of the cab 150
4 7 3 Access to the engine compartment 151
4 7 4 Access to the grain tank 152
4 7 5 Access to the inside of the grain tank 153
4 8 Engine 154
4 8 1 Starting the engine 154
4 8 2 Useful advice 155
4 8 3 Stopping the engine 155
4 9 Road transport 157
4 9 1 Operations to be carried out before transportation 157
4 9 2 Position light and sidelight adjustment 158
4 10 Using the combine 159
4 10 1 Operations to be carried out before use 159
5 Field Operations 161
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5 1 General Information 163
5 1 1 Notes 163
5 1 2 Before operating the machine in the field 163
5 2 Starting and Stopping the Combine 165
5 2 1 Procedure to follow 165
5 3 Cutting table 167
5 3 1 Attaching and removing the table 167
5 3 2 Table lateral floatation (optional) 171
5 3 3 GSAX system (ground self-alignment) (optional) 173
5 4 Main Crop Elevator 174
5 4 1 Adjustments 174
5 4 1 1 Access to the main components 176
5 4 2 Reverse drive system 177
5 5 Cylinder Housing 178
5 5 1 Components 178
5 5 2 Threshing drum 179
5 5 3 Wheat concave 181
5 5 3 1 Concave filler plates 182
5 5 3 2 Parallelism between the cylinder and concave 183
5 5 3 3 Unblocking the cylinder 184
5 5 4 Sectional concave 185
5 5 4 1 Concave filler plates 186
5 5 4 2 Parallelism between the cylinder and concave 187
5 5 5 Universal wheat/maize concave 188
5 5 5 1 Basic concave settings 189
5 5 6 Spike-toothed Cylinder/Concave (for rice) 189
5 5 7 Rear beater 191
5 6 Straw walkers 192
5 6 1 Description and adjustments 192
5 7 Main Grain Pan 193
5 7 1 Description 193
5 7 2 Checking the main grain pan 194
5 7 3 Cleaning the main grain pan 195
5 7 4 Stone trap assembly removal/refitting 196
5 8 Fanning Mill 198
5 8 1 Description and adjustments 198
5 8 1 1 Fanning mill for threshing light seed crops 200
5 9 Top sieve 201
5 9 1 Adjustment 201
5 10 Bottom sieve 205
5 10 1 Adjustment 205
5 11 Tailings 207
5 11 1 Description and adjustments 207
5 12 Grain tank 209
5 12 1 Description 209
5 12 1 1 Grain tank unloading auger 210
5 12 1 2 Sensors to check tank filling 211
5 12 1 3 Grain tank control window 212
5 12 1 4 Doors for Grain Tank Maintenance and Cleaning 212
5 12 1 5 Vertical auger tank drain door 214
5 12 1 6 Tank bottom door 214
5 12 1 7 Grain tank cover 216
5 12 1 8 Basic Settings 217
6 Lubrication and Maintenance 219
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6 1 General Information 221
6 1 1 Lubrication and Maintenance 221
6 2 Preliminary Service Inspection 223
6 2 1 After the first 50 working hours 223
6 3 Scheduled Service Inspection 224
6 3 1 Operation and adjustment 224
6 3 2 When and where to carry it out 226
6 3 3 Interval – 10 hours 228
6 3 3 1 Cylinder variator (1) 228
6 3 3 2 Engine oil (2) 229
6 3 3 3 Coolant expansion tank (3) 230
6 3 3 4 Hydraulic and hydrostatic systems tank (4) 230
6 3 3 5 Prefilter/water separator (5) 231
6 3 3 6 Straw chopper rotor (if fitted) (6) 231
6 3 4 Interval – 75 hours (Sa) 232
6 3 4 1 Service brakes (7) 232
6 3 4 2 Main crop elevator belt tensioner (9) 232
6 3 4 3 Fanning mill variator (10) 233
6 3 4 4 Belt tensioner for crop unloading auger (11) 234
6 3 4 5 Coupling bushes of final drive shafts (12) 234
6 3 4 6 Rear axle support (13) 235
6 3 4 7 Rear axle king pins (14) 235
6 3 4 8 Rear wheel 4WD tie rod (if fitted) (14) 236
6 3 4 9 Bearings for rear straw walker crank (15) 236
6 3 4 10 Bottom angle gear for unloading auger (16) 237
6 3 4 11 Top angle gear for unloading auger (17) 237
6 3 4 12 Table belt tensioner (18) 238
6 3 4 13 Angle gear at tank filling elevator (19) 238
6 3 4 14 Track frames (20) 239
6 3 4 15 Cab air filters (21) 239
6 3 4 16 Evaporator (22) 241
6 3 4 17 Condenser (23) 241
6 3 4 18 Radiator and hydraulic oil (24) 242
6 3 4 19 Adjusting the rotary screen brushes and aspirator brushes 243
6 3 4 20 Main crop elevator adapter (with lateral floatation fitted) (25) 244
6 3 4 21 Chaff spreader drive (if fitted) (26) 245
6 3 5 Interval – 150 hours (Sb) 245
6 3 5 1 Park brake (27) 245
6 3 5 2 Gearbox (28) 246
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6 3 5 3 Reduction gear housings (29) 246
6 3 5 4 Bottom angle gear for unloading auger (30) 247
6 3 5 5 Main crop elevator supports (31) 248
6 3 5 6 Reversing belt tensioner arm pin (32) 248
6 3 5 7 Main clutch (33) 249
6 3 5 8 Left bearing for tailings auger (34) 249
6 3 5 9 Windscreen wash fluid tank (35) 250
6 3 5 10 Threshing unit belt tensioner (36) 250
6 3 5 11 Hydrostatic pump belt tensioner (37) 251
6 3 5 12 Bottom ring nut for unloading auger (38) 251
6 3 5 13 Engine air filter (39) 252
6 3 5 14 Driven belt tensioner for straw chopper (40) 253
6 3 5 15 Drive belt tensioner for straw chopper (41) 253
6 3 5 16 Engine (42) 253
6 3 5 17 Cab access ladder (43) 255
6 3 5 18 Straw chopper layshaft (44) 255
6 3 5 19 Belt tensioner for return rotary screen (45) 256
6 3 5 20 Rotary screen belt tensioner (46) 256
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6 3 6 Interval – 225 hours (Sa + engine) 256
6 3 6 1 Engine oil and filters (51) 256
6 3 7 Interval – 450 hours (Sc) 260
6 3 7 1 Battery (58) 260
6 3 7 2 Dehydrator filter (59) 261
6 3 7 3 Reduction gear housings (60) 262
6 3 7 4 Gearbox (61) 262
6 3 7 5 Hydraulic oil intake filter (62) 263
6 3 7 6 Filter, hydrostatic transmission (63) 264
6 3 7 7 Hydraulic systems oil (64) 265
6 3 7 8 Hydraulic and hydrostatic system return filter (65) 266
6 3 7 9 Air compressor (if fitted) (66) 267
6 3 7 10 Engine diesel oil filter (67) 267
6 3 7 11 Catalytic fluid filter (68) 269
6 4 Periodical maintenance operations 270
6 4 1 Description 270
6 4 1 1 Engine valves (1) 271
6 4 1 2 Coolant (2) 272
6 4 1 3 Service brake circuit fluid (3) 273
6 4 1 4 Diesel fuel tank (4) 273
6 4 1 5 Turbocharger (5) 27 4
6 4 1 6 Hydraulic hoses (6) 274
6 4 1 7 Catalytic fluid tank (DEF) (7) 275
6 5 Lubrication 276
6 5 1 Summary table 276
7 Adjustments 277
7 1 Adjustments 279
7 1 1 Important information 279
7 2 Belt and chain adjustment 280
7 2 1 Belts and chains (left-hand side) 280
7 2 1 1 Feeder drive belt (1) 281
7 2 1 2 Belt drive for threshing unit (2) 282
7 2 1 3 Belt drive for unloading auger (3) 283
7 2 1 4 Belt drive for air compressor (if fitted) (4) 284
7 2 1 5 Belt drive for hydrostatic pump (5) 285
7 2 1 6 Belt drive for chaff spreader (if fitted) (6) 286
7 2 1 7 Belt drive for reversing (7) 287
7 2 1 8 Main transmission belt (8) 287
7 2 1 9 Belt drives for good grain and tailings augers (9) 288
7 2 1 10 Belt drive for straw walkers (10) 288
7 2 1 11 Belt drive for cutting table (11) 289
7 2 1 12 Chain drive for unloading auger (12) 289
7 2 1 13 Belt drive for straw chopper (if fitted) (13) 290
7 2 1 14 Belt drive for straw chopper (if fitted) (14) 291
7 2 2 Belts and chains (right-hand side) 292
7 2 2 1 Belt drive for rotary screen (21) 292
7 2 2 2 Counter drive for rotary screen (22) 293
7 2 2 3 Belt drive for engine coolant pump (23) 293
7 2 2 4 Belt drive for alternator and cooling fan (24) 294
7 2 2 5 Belt drive for cylinder variator (25) 294
7 2 2 6 Belt drive for fanning mill variator (26) 295
7 2 2 7 Top chain drive for tailings auger (27) 296
7 2 2 8 Crop elevator chain (28) 296
7 2 2 9 Chain drive for tailings elevator (29) 297
7 2 2 10 Front crop elevator chain (30) 297
7 2 2 11 Chain drive for tank filling auger (31) 298
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7 2 2 12 Belt drive for reel pump (32) 298
7 2 2 13 Belt drive for cab air conditioning compressor (33) 299
7 2 2 14 Belt drive for dust aspirator (34) 300
7 3 Slip clutches 301
7 3 1 Description 301
7 3 1 1 Clutch for main crop elevator upper shaft (1) 301
7 3 1 2 Clutch for shaker shoe counter drive (2) 301
7 3 1 3 Shear bolt for unloading auger counter drive (3) 302
7 4 Tires 303
7 4 1 Tire pressure 303
7 4 2 Replacement of Front Wheels 304
7 4 3 Replacement of Rear Wheels 305
7 4 4 Front wheel assembly 306
7 4 5 Rear wheel assembly 307
7 5 Brakes 308
7 5 1 Service brakes 308
7 5 2 Park brake 309
7 6 Rear axle 31 o
7 6 1 Toe-insetting 310
7 6 2 Steering ram ball joints 310
7 6 3 Width setting 311
7 6 4 Telescopic arm position 311
7 6 5 Rear axle support 313
7 7 Battery 314
7 7 1 Battery Replacement 314
7 7 2 Suggestions regarding the battery 314
7 7 3 Indicator Light for Battery Charging 315
8 Systems 317
8 1 Safety Precautions 319
8 1 1 Notes 319
8 2 Engine supply system 320
8 2 1 Permitted fuels 320
8 2 2 Fuel Circuit 321
8 2 3 Bleeding the Fuel Supply Circuit 322
8 2 4 Catalytic fluid tank (DEF) 323
8 2 5 Injection system operation 324
8 3 Engine air intake and exhaust system 325
8 3 1 Operation 325
8 4 Engine cooling system 327
8 4 1 Coolant 327
8 4 2 Engine cooling system operation 328
8 5 Engine lubrication system 329
8 5 1 Operation 329
8 5 2 Oil vapor recovery system 330
8 6 SCR system 331
8 6 1 Operation 331
8 7 Hydraulics system 333
8 7 1 Pumps and fuel tank 333
8 7 2 Table positioning hydraulic circuits 335
8 7 2 1 Cutting table oleopneumatic shock absorbers 336
8 7 2 2 Flow limiting solenoid valve 336
8 7 2 3 Hose burst valve 337
8 7 2 4 Table horizontal positioning circuit (optional) 337
8 7 3 Reel rotation control hydraulic circuit 338
8 7 4 Hydraulic steering system 339
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8 7 5 Auxiliary hydraulics circuit 340
8 8 Hydrostatic transmission system 341
8 8 1 Front-wheel drive 341
8 8 2 Rear-wheel drive (optional) 342
8 9 Electrical system 343
8 9 1 Main components 343
8 9 2 Fuses 344
8 9 3 Additional fuses 347
8 9 4 Cab fuses 350
8 9 5 Relays 351
8 9 5 1 Additional relays 352
8 9 5 2 Various relays 353
8 9 6 Control units 355
8 9 6 1 Engine sensors and control unit 356
8 9 7 Connections for additional equipment 357
8 9 7 1 Electric connectors 357
8 9 8 Headlight adjustment 359
9 Troubleshooting 361
9 1 Description 363
9 1 1 Feeding 363
9 1 2 Threshing 363
9 1 3 Separation and cleaning 365
9 1 4 Hydrostatic Transmission 368
9 1 5 Engine 369
9 1 6 Hydraulics system 371
9 1 7 Electrical system 372
9 1 8 Air conditioning circuit 373
9 1 9 Straw chopper 373
10 Off-Season Storage 377
10 1 Procedure to follow 379
10 1 1 Operations to be carried out after the harvest 379
10 1 2 Ordering spare parts 380
10 1 3 Operations to be carried out before the new season 380
11 Optional equipment 383
11 1 Information 385
11 1 1 General considerations 385
11 2 Optional equipment 386
11 2 1 Auxiliary table lifting ram 386
11 2 2 Four-wheel drive 387
11 2 3 Camera 387
11 2 4 Windbreak 388
11 2 5 Additional lights and mirrors 388
11 2 6 Electrically operated straw chopper straw deflectors 389
11 2 7 Additional fire extinguisher 389
11 2 8 Diesel fuel prefilter 390
11 2 9 Air compressor 390
11 2 10 Additional Portable Lamp 391
11 2 11 Weight and moisture control monitor 391
11 2 12 Trailer hitch 392
11 2 13 Refrigerator 392
11 2 14 Lateral floatation 393
11 2 15 Vertical Knifes 393
11 2 16 Electrically-operated sieves and returns sensors 394
11 2 17 Cylinder cover 395
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11 2 18 Tailings cover plate 395
11 2 19 Top sieve 396
11 2 20 Bottom sieve 397
11 3 Equipment for threshing 398
11 3 1 Equipment for maize 398
11 3 2 Equipment for corn-cob 399
11 3 3 Equipment for rice 400
11 3 4 Equipment for light seed crops 400
11 3 5 Equipment for soya and peas 401
11 4 Ballast weights 402
11 4 1 Description 402
11 4 2 Ballast weights on rear axle 403
11 4 3 Ballast weights on the straw walker hood for machines without straw chopper 404
11 4 4 Ballast weights on the rear wheels with a liquid mix (for tubeless tires) 405
11 4 5 Filling tires with anti-freeze solutions 406
11 5 Straw chopper 407
11 5 1 Transport positions 407
11 5 2 Working position 408
11 5 3 Operating the straw chopper 409
11 5 4 Disengaging the straw chopper 411
11 5 5 Access to the straw chopper rotor 411
11 5 6 Straw chopper rotor knives 411
11 5 7 Counter-knives 412
11 5 8 Chopping quality 412
11 5 9 Use of straw chopper in maize 414
11 6 Chaff Spreader 416
11 6 1 Working and maintenance positions 416
11 6 2 Chaff spreader speed 418
11 6 3 Disengaging the chaff spreader 418
11 6 4 Chaff spreader belt tensioning 418
11 7 Tracks 419
11 7 1 Use and maintenance 419
11 7 2 Track chain tension 420
12 Technical Specifications 421
12 1 Wheels and tires 423
12 1 1 information 423
12 1 2 Wheel tightening torque 423
12 1 3 Tire capacity 423
12 1 4 Tire equipment- front axle 424
12 1 5 Tire equipment – rear axle 425
12 1 6 Tire equipment – Version with half-tracks on front axle 426
12 1 7 Ballast weights 427
12 2 Dimensions 428
12 2 1 Combine dimensions 428
12 2 2 Tracks with runners 430
12 2 3 Clearance between unloading auger and table 431
12 2 4 Clearance between unloading auger and ground 432
12 3 Technical specifications 433
12 3 1 Feeding unit 433
12 3 2 Threshing sys 433
12 3 3 Cleaning unit 435
12 3 4 Grain tank 436
12 3 5 Hydraulic system 436
12 3 6 Hydrostatic system 437
12 3 7 Engine 437
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12 3 8 Electrical components 438
12 3 9 Transmission 438
12 3 10 Rear axle 439
12 3 11 Weight 439
13 Index 441
DESCRIPTION:
Laverda M200 Combine Harvester Operator’s Manual 327431011 – PDF DOWNLOAD
M200 – SIN => 551620077_ZN205516J03020093
Information:
1.1.1 Introduction:
Your new self-propelled combine is manufactured for harvesting seed and cereal crops, for threshing,
separating, cleaning and conveying the grain into the tank and depositing the straw on the ground.
This Operator’s Manual contains all the necessary practical information on the operation, adjustment and
maintenance of your new machine and should be used as a practical reference guide.
- Your combine was designed and built to ensure optimum performance, comfort and ease-of-operation in a
wide variety of crops and conditions. - The combine has been thoroughly inspected prior to delivery both at the factory and by your Dealer, to
ensure you receive it in perfect condition. - To keep the combine in perfect condition and to ensure trouble-free performance, the periodical
maintenance operations listed in this manual must be carried out at the recommended intervals. - Before operating and/or driving the combine, read this Operator’s Manual carefully, paying
particular attention to the section on safety rules.
Always keep this manual to hand for further reference. - The terms “left” and “right” are always used with reference to the machine travelling direction.
Should you require further information about the machine, please do not hesitate to contact your
authorized Dealer. Your Dealer provides specially trained personnel, genuine spare parts and the required
tools to solve any problems that may arise.
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VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V