Laverda EU Harvesting M180 Combines Operator’s Manual LA327434011 – PDF DOWNLOAD
FILE DETAILS:
Laverda EU Harvesting M180 Combines Operator’s Manual LA327434011 – PDF DOWNLOAD
Language : English
Pages : 406
Downloadable : Yes
File Type : PDF
Size: 71.2 MB
TABLE OF CONTENTS:
Laverda EU Harvesting M180 Combines Operator’s Manual LA327434011 – PDF DOWNLOAD
1 General Information 13
1 1 Information 15
1 1 1 Introduction 15
1 1 2 Company policy 15
1 1 3 Optional equipment 15
1 1 4 Spare parts and accessories 16
1 1 5 Warranty 16
1 1 6 Lubricants 16
1 2 Use 18
1 2 1 Use of the combine 18
1 3 Identification 19
1 3 1 Combine identification 19
1 3 2 Engine Identification 20
1 3 3 Cutting table identification 21
1 3 4 Cab identification 21
1 3 5 Hydrostatic pump identification 22
1 3 6 Hydrostatic motor identification 22
1 3 7 Straw chopper identification (if fitted) 23
1 3 8 Chaff spreader identification (if fitted) 23
1 3 9 Trailer hitch identification (if fitted) 24
1 4 Identification form 25
1 4 1 Machine data 25
1 5 Conformity 26
1 5 1 EC Declaration of Conformity 26
1 6 Information 27
1 6 1 Ecology 27
1 6 2 Hydraulic systems: hoses 27
1 6 3 Scrapping and disposal 28
1 7 Weight 29
1 7 1 Weight distribution 29
2 Safety 31
2 1 Warning symbols and safety instructions 33
2 1 1 Warnings 33
2 2 Information for road transport 34
2 2 1 Road transport 34
2 3 Information for operations 37
2 3 1 Field Operations 37
2 4 Information for maintenance 41
2 4 1 Maintenance work 41
2 5 Information on the engine 45
2 5 1 Engine 45
2 6 Safety and function decals 49
2 6 1 Location of decals 49
2 6 2 Description of decals 54
2 7 Work on the battery 64
2 7 1 Battery 64
2 8 Safety devices 65
2 8 1 Emergency exit 65
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2 8 2 Operator presence device 66
2 8 3 Safety belts 67
2 8 4 Table safety stops 68
2 8 5 Safety guard for main crop elevator 69
2 8 6 Safety Stop 69
2 8 7 Sprags for wheels 70
2 8 8 Audible alarm for reversing 71
2 8 9 Reflectors for road transport 72
2 8 10 Safety Guards 73
2 8 11 Fall protection rails 73
2 8 12 Safety devices for operations to be carried out in the upper part of the machine 74
2 8 13 Straw chopper 75
2 8 14 Fire extinguisher 75
2 9 Trailer hitch 76
2 9 1 Automatic towing hooks 76
2 9 2 CUNA and CE trailer hitches 77
2 9 2 1 Procedure for attaching and removing 78
2 9 2 2 Drawbar coupling 79
2 9 3 Fixed trailer hitch (non-automatic – CUNA type) 79
2 10 Machine lifting 80
2 10 1 Attachment points 80
2 11 Towing 81
2 11 1 Towing the combine 81
2 12 Further information 82
2 12 1 Noise level in the cab 82
2 12 2 Vibrations in the cab 82
2 12 3 Statutory regulations 82
2 12 4 Electromagnetic emissions 83
2 13 Notes 84
2 13 1 Notes for road transport 84
3 Operation 87
3 1 Combine operation 89
3 1 1 Crop processing 89
3 2 Stage 1 90
3 2 1 Feeding 90
3 3 Stage 2 91
3 3 1 Threshing 91
3 4 Stage 3 92
3 4 1 Separation 92
3 5 Stage 4 93
3 5 1 Cleaning 93
3 6 Stage 5 94
3 6 1 Grain storage and unloading 94
4 Controls and Instruments 95
4 1 Steering column 97
4 1 1 Components and adjustments 97
4 2 Multifunction lever 98
4 2 1 Main components 98
4 3 Instrument panel 99
4 3 1 Front control panel 99
4 3 2 Rear control panel 101
4 3 3 Multiple light indicators 105
4 3 4 On-board Computer 106
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4 3 4 1 Graphical user interface 108
4 3 4 2 Day/night mode 110
4 3 4 3 Operational parameters 111
4 3 4 4 Auto-calibration 111
4 3 4 5 Hectare counter 112
4 3 4 6 No communication 112
4 3 4 7 Alarm statuses 113
4 3 5 Performance monitor (on request) 113
4 3 5 1 Using the monitor 114
4 3 5 2 Selecting the measurement range (straw walker, sieves or total) 114
4 3 5 3 Calibrating the bar cursor scale 115
4 3 5 4 Sensitivity adjustment 115
4 3 5 5 Shifting to forward speed monitoring 116
4 3 5 6 Summary of keyboard functions 116
4 4 Controls at the operator seat 117
4 4 1 Description 117
4 5 Cab 119
4 5 1 Cab controls (top right-hand side) 119
4 5 2 Operator seat 122
4 5 3 Preparation for radio installation 123
4 5 4 Rear Cab Window 123
4 5 5 Reading light 124
4 5 6 Document Pocket 124
4 5 7 Air conditioning in the cab 125
4 5 7 1 Pressurization 126
4 5 8 Heating 127
4 6 Access to combine components 128
4 6 1 Access to the operator platform 128
4 6 2 Accessing and cleaning the front windscreen of the cab 129
4 6 3 Access to the engine compartment 130
4 6 4 Access to the grain tank 131
4 6 5 Access to the inside of the grain tank 132
4 7 Engine 133
4 7 1 Starting the engine 133
4 7 2 Useful advice 134
4 7 3 Stopping the engine 135
4 8 Road transport 136
4 8 1 Operations to be carried out before transportation 136
4 8 2 Position light and sidelight adjustment 137
4 9 Using the combine 138
4 9 1 Operations to be carried out before use 138
5 Field Operations 139
5 1 General Information 141
5 1 1 Notes 141
5 1 2 Before operating the machine in the field 141
5 2 Starting and Stopping the Combine 143
5 2 1 Procedure to follow 143
5 3 Cutting table 145
5 3 1 Attaching the cutting table 145
5 3 1 1 Adjustments for attaching the cutting table 147
5 3 2 Removing the table 148
5 3 3 Adjustment of cutting table ground clearance 149
5 4 Main Crop Elevator 150
5 4 1 Adjustments 150
5 4 1 1 Access to the main components 152
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5 4 2 Reverse drive system 153
5 5 Cylinder Housing 154
5 5 1 Components 154
5 5 2 Threshing drum 155
5 5 3 Wheat concave 156
5 5 3 1 Concave filler plates 157
5 5 3 2 Parallelism between the cylinder and concave 158
5 5 3 3 Unblocking the threshing drum 159
5 5 4 Sectional concave 160
5 5 4 1 Concave filler plates 161
5 5 4 2 Parallelism between the cylinder and concave 162
5 5 5 Universal wheat/maize concave 163
5 5 5 1 Basic concave settings 164
5 5 6 Spike-toothed Cylinder/Concave (for rice) 164
5 5 7 Rear beater 166
5 6 Straw walkers 167
5 6 1 Description and adjustments 167
5 7 Main Grain Pan 168
5 7 1 Description 168
5 7 2 Checking the main grain pan 169
5 7 3 Cleaning the main grain pan 170
5 7 4 Stone trap assembly removal/refitting 171
5 8 Fanning Mill 173
5 8 1 Description and adjustments 173
5 8 1 1 Fanning mill for threshing light seed crops 175
5 9 Top sieve 176
5 9 1 Adjustment 176
5 10 Bottom sieve 180
5 10 1 Adjustment 180
5 11 Tailings 182
5 11 1 Description and adjustments 182
5 12 Grain tank 184
5 12 1 Description 184
5 12 1 1 Grain tank unloading auger 185
5 12 1 2 Sensor to measure tank filling 186
5 12 1 3 Grain tank control window 187
5 12 1 4 Doors for Grain Tank Maintenance and Cleaning 187
5 12 1 5 Vertical auger tank drain door 189
5 12 1 6 Tank bottom door 189
5 12 1 7 Grain Tank Cover 190
5 12 1 8 Basic Settings 191
6 Lubrication and Maintenance 193
6 1 General Information 195
6 1 1 Lubrication and Maintenance 195
6 2 Preliminary Service Inspection 196
6 2 1 After the first 50 working hours 196
6 3 Scheduled Service Inspection 197
6 3 1 When and where to carry it out 197
6 3 2 Interval – 10 hours 199
6 3 2 1 Cylinder variator (1) 199
6 3 2 2 Engine oil (2) 200
6 3 2 3 Coolant expansion tank (3) 201
6 3 2 4 Hydraulic and hydrostatic systems tank (4) 201
6 3 2 5 Prefilter/water separator (5) 202
6 3 2 6 Straw chopper rotor (if fitted) (6) 202
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6 3 3 Interval – 75 hours 203
6 3 3 1 Service brakes (11) 203
6 3 3 2 Main crop elevator lower shaft (12) 203
6 3 3 3 Main crop elevator belt tensioner (13) 204
6 3 3 4 Fanning mill variator (14) 204
6 3 3 5 Crop-unloading auger drive belt tensioner (15) 205
6 3 3 6 Coupling bushes of final drive shafts (16) 205
6 3 3 7 Rear axle support (17) 206
6 3 3 8 Rear axle king pins (18) 206
6 3 3 9 Rear straw-walker shaft supports (19) 207
6 3 3 10 Unloading auger bottom gearbox (20) 207
6 3 3 11 Unloading auger top gearbox (21) 208
6 3 3 12 Table drive-belt tensioner (22) 208
6 3 3 13 Track frames (23) 209
6 3 3 14 Cab air filters (24) 209
6 3 3 15 Evaporator (25) 210
6 3 3 16 Condenser (26) 211
6 3 3 17 Radiators and hydraulic oil (27) 212
6 3 3 18 Adjusting the rotary screen brushes and aspirator brushes 213
6 3 3 19 Chaff spreader drive (if fitted) (28) 214
6 3 4 Interval – 150 hours 215
6 3 4 1 Park brake (41) 215
6 3 4 2 Gearbox (42) 215
6 3 4 3 Final drives (43) 216
6 3 4 4 Unloading auger bottom gearbox (44) 216
6 3 4 5 Main crop elevator supports (45) 217
6 3 4 6 Reversing-belt tensioner-arm pin (46) 217
6 3 4 7 Main clutch (47) 218
6 3 4 8 Tailings-auger left support (48) 218
6 3 4 9 Windscreen wash fluid reservoir (49) 219
6 3 4 10 Threshing-mechanism belt tensioner (50) 219
6 3 4 11 Hydrostatic pump belt tensioner (51) 220
6 3 4 12 Unloading auger slewing ring (52) 220
6 3 4 13 Engine air filter (53) 221
6 3 4 14 Straw-chopper driven belt tensioner (54) 222
6 3 4 15 Straw chopper drive-belt tensioner (55) 222
6 3 4 16 Engine (56) 222
6 3 4 17 Straw chopper layshaft (57) 224
6 3 4 18 Return rotary-screen belt tensioner (58) 224
6 3 4 19 Rotary-screen belt tensioner (59) 225
6 3 4 20 Radiator-fan drive belt tensioner (60) 225
6 3 5 Interval – 225 hours 225
6 3 5 1 Engine oil and filters (71) 225
6 3 6 Interval – 450 hours 229
6 3 6 1 Battery (81) 229
6 3 6 2 Dehydrator filter (82) 230
6 3 6 3 Final drives (83) 231
6 3 6 4 Gearbox (84) 231
6 3 6 5 Hydraulic oil intake filter (85) 232
6 3 6 6 Hydrostatic transmission filter (86) 233
6 3 6 7 Hydraulic systems oil (87) 234
6 3 6 8 Hydraulic and hydrostatic system return filter (88) 235
6 3 6 9 Engine diesel-fuel filters (89) 236
6 3 6 10 Catalytic fluid filter (90) 237
6 4 Periodical maintenance operations 238
6 4 1 Description 238
6 4 1 1 Engine valves (1) 239
6 4 1 2 Coolant (2) 240
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6 4 1 3 Service brake circuit fluid (3) 241
6 4 1 4 Diesel fuel tank (4) 241
6 4 1 5 Turbocharger (5) 242
6 4 1 6 Hydraulic hoses (6) 242
6 4 1 7 Catalytic fluid tank (DEF) (7) 243
6 5 Lubrication 244
6 5 1 Summary table 244
7 Adjustments 245
7 1 Adjustments 247
7 1 1 Important information 247
7 2 Belt and chain adjustment 248
7 2 1 Belts and chains (left-hand side) 248
7 2 1 1 Feeder drive belt (1) 248
7 2 1 2 Threshing unit drive belt (2) 249
7 2 1 3 Unloading auger drive belt (3) 250
7 2 1 4 Hydrostatic pump drive belt (4) 251
7 2 1 5 Chaff spreader drive belt (if fitted) (5) 252
7 2 1 6 Reversing drive belt (6) 253
7 2 1 7 Main transmission belt (7) 253
7 2 1 8 Clean grain and tailings augers drive belt (8) 254
7 2 1 9 Straw walker drive belt (9) 254
7 2 1 10 Cutting table drive belt (10) 255
7 2 1 11 Unloading auger chain (11) 255
7 2 1 12 Straw chopper drive belt (if fitted) (12) 256
7 2 1 13 Straw chopper drive belt (if fitted) (13) 257
7 2 2 Belts and chains (right-hand side) 258
7 2 2 1 Belt drive for rotary screen (21) 258
7 2 2 2 Counter drive for rotary screen (22) 259
7 2 2 3 Drive belt for alternator and engine coolant pump (23) 259
7 2 2 4 Radiator fan drive belt (24) 260
7 2 2 5 Belt drive for cylinder variator (25) 260
7 2 2 6 Belt drive for fanning mill variator (26) 261
7 2 2 7 Top chain drive for tailings auger (27) 262
7 2 2 8 Tailings elevator chain (28) 262
7 2 2 9 Tank filling auger drive chain (29) 263
7 2 2 10 Crop elevator chain (30) 263
7 2 2 11 Front crop-elevator chain (31) 264
7 2 2 12 Cab air-conditioning compressor drive belt (32) 265
7 2 2 13 Dust aspirator drive belt (33) 266
7 3 Slip clutches 267
7 3 1 Description 267
7 3 1 1 Clutch for main crop elevator upper shaft (1) 267
7 3 1 2 Clutch for shaker shoe counter drive (2) 267
7 3 1 3 Shear bolt for unloading auger counter drive (3) 268
7 4 Tires 269
7 4 1 Tire pressure 269
7 4 2 Replacement of Front Wheels 270
7 4 3 Replacement of Rear Wheels 271
7 4 4 Front wheel assembly 272
7 4 5 Rear wheel assembly 273
7 5 Brakes 274
7 5 1 Service brakes 274
7 5 2 Park brake 275
7 6 Rear axle 276
7 6 1 Toe-in setting 276
7 6 2 Steering ram ball joints 276
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7 6 3 Rear axle support 277
7 7 Battery 278
7 7 1 Battery Replacement 278
7 7 2 Suggestions regarding the battery 278
7 7 3 Indicator Light for Battery Charging 279
8 Systems 281
8 1 Safety Precautions 283
8 1 1 Notes 283
8 2 Engine supply system 284
8 2 1 Permitted fuels 284
8 2 2 Fuel Circuit 285
8 2 3 Bleeding the Fuel Supply Circuit 286
8 2 4 Catalytic fluid tank (DEF) 287
8 2 5 Injection system operation 289
8 3 Engine air intake and exhaust system 290
8 3 1 Operation 290
8 4 Engine cooling system 292
8 4 1 Coolant 292
8 4 2 Engine cooling system operation 293
8 5 Engine lubrication system 294
8 5 1 Operation 294
8 5 2 Oil vapor recovery system 295
8 6 SCR system 296
8 6 1 Operation 296
8 7 Hydraulics system 298
8 7 1 Pumps and fuel tank 298
8 7 2 Table positioning hydraulic circuits 299
8 7 2 1 Cutting table oleopneumatic shock absorber 300
8 7 2 2 Hose burst valve 300
8 7 2 3 Cutting table positioning pressure switch 301
8 7 3 Hydraulic steering system 302
8 7 4 Auxiliary hydraulics circuit 303
8 8 Hydrostatic transmission system 304
8 8 1 Front-wheel drive 304
8 9 Electrical system 305
8 9 1 Main components 305
8 9 2 Fuses 306
8 9 3 Additional fuses 309
8 9 4 Cab fuses 312
8 9 5 Relays 313
8 9 5 1 Additional relays 315
8 9 5 2 Various relays 316
8 9 6 Control units 317
8 9 6 1 Engine sensors and control unit 318
8 9 7 Connections for additional equipment 319
8 9 7 1 Electric connectors 319
8 9 8 Headlight adjustment 321
8 9 9 Unloading area light 322
8 9 10 Reversing area light 322
8 9 11 Light in grain tank 323
8 9 12 Engine access-ladder light 323
9 Troubleshooting 325
9 1 Description 327
9 1 1 Feeding 327
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9 1 2 Threshing 327
9 1 3 Separation and cleaning 329
9 1 4 Hydrostatic Transmission 332
9 1 5 Engine 333
9 1 6 Hydraulics system 335
9 1 7 Electrical system 336
9 1 8 Air conditioning circuit 337
9 1 9 Straw chopper 337
10 Off-Season Storage 341
10 1 Procedure to follow 343
10 1 1 Operations to be carried out after the harvest 343
10 1 2 Ordering spare parts 344
10 1 3 Operations to be carried out before the new season 344
11 Optional equipment 347
11 1 Information 349
11 1 1 General considerations 349
11 2 Optional equipment 350
11 2 1 Auxiliary table lifting ram 350
11 2 2 Camera 351
11 2 3 Additional rear view mirrors 351
11 2 4 Additional lights (for work) 352
11 2 5 Performance monitor 352
11 2 6 Windbreak 353
11 2 7 Additional fire extinguisher 353
11 2 8 Diesel fuel prefilter 354
11 2 9 Additional Portable Lamp 354
11 2 10 Weight and moisture control monitor 355
11 2 11 Trailer hitch 355
11 2 12 Refrigerator 356
11 2 13 Cylinder cover 356
11 2 14 Tailings cover plate 357
11 2 15 Top sieve 357
11 2 16 Bottom sieve 358
11 2 17 Electrically-operated sieves and returns sensors 359
11 2 18 Cutting height control 360
11 2 19 Hydraulic quick couplers 360
11 3 Equipment for threshing 361
11 3 1 Equipment for maize 361
11 3 2 Equipment for corn-cob 362
11 3 3 Equipment for rice 363
11 3 4 Equipment for light seed crops 363
11 3 5 Equipment for soya and peas 364
11 4 Ballast weights 365
11 4 1 Description 365
11 4 2 Ballast weights on rear axle 365
11 4 3 Ballast weights on the straw walker hood for machines without straw chopper 366
11 4 4 Ballast weights on the rear wheels with a liquid mix (for tubeless tires) 367
11 4 5 Filling tires with anti-freeze solutions 368
11 5 Straw chopper 369
11 5 1 Transport position 369
11 5 2 Working position 370
11 5 3 Operating the straw chopper 371
11 5 4 Disengaging the straw chopper 373
11 5 5 Access to the straw chopper rotor 373
11 5 6 Straw chopper rotor knives 373
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11 5 7 Counter-knives 374
11 5 8 Chopping quality 374
11 5 9 Use of straw chopper in maize 376
11 6 Chaff Spreader 378
11 6 1 Working and maintenance positions 378
11 6 2 Chaff spreader speed 380
11 6 3 Disengaging the chaff spreader 380
11 6 4 Chaff spreader belt tensioning 380
11 7 Tracks 381
11 7 1 Use and maintenance 381
11 7 2 Track chain tension 382
12 Technical Specifications 383
12 1 Wheels and tires 385
12 1 1 information 385
12 1 2 Wheel tightening torque 385
12 1 3 Tire capacity 385
12 1 4 Tire equipment- front axle 386
12 1 5 Tire equipment – rear axle 387
12 1 6 Tire equipment – Version with half-tracks on front axle 388
12 2 Dimensions 389
12 2 1 Combine dimensions 389
12 2 2 Tracks with runners 391
12 2 3 Clearance between unloading auger and table 392
12 2 4 Available cutting tables and weights 392
12 2 5 Clearance between unloading auger and ground 393
12 3 Technical specifications 394
12 3 1 Feeding unit 394
12 3 2 Threshing sys 394
12 3 3 Cleaning unit 396
12 3 4 Grain tank 397
12 3 5 Hydraulic system 398
12 3 6 Hydrostatic system 398
12 3 7 Engine 398
12 3 8 Electrical components 399
12 3 9 Transmission 399
12 3 10 Rear axle 400
12 3 11 Weight 400
13 Index 401
DESCRIPTION:
Laverda EU Harvesting M180 Combines Operator’s Manual LA327434011 – PDF DOWNLOAD
M180 – SIN => 551200044_ZN205512x03000044
Information:
1.1.1 Introduction:
Your new self-propelled combine is manufactured for harvesting seed and cereal crops, for threshing,
separating, cleaning and conveying the grain into the tank and depositing the straw on the ground.
This Operator’s Manual contains all the necessary practical information on the operation, adjustment and
maintenance of your new machine and should be used as a practical reference guide.
- Your combine was designed and built to ensure optimum performance, comfort and ease-of-operation in a
wide variety of crops and conditions. - The combine has been thoroughly inspected prior to delivery both at the factory and by your Dealer, to
ensure you receive it in perfect condition. - To keep the combine in perfect condition and to ensure trouble-free performance, the periodical
maintenance operations listed in this manual must be carried out at the recommended intervals. - Before operating and/or driving the combine, read this Operator’s Manual carefully, paying
particular attention to the section on safety rules.
Always keep this manual to hand for further reference. - The terms “left” and “right” are always used with reference to the machine travelling direction.
Should you require further information about the machine, please do not hesitate to contact your
authorized Dealer. Your Dealer provides specially trained personnel, genuine spare parts and the required
tools to solve any problems that may arise.
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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