KOMATSU PC45MR-3 PC55MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (TEN00508-01)
IMAGE PREVIEW:
VIDEO PREVIEW:
TABLE OF CONTENTS:
KOMATSU PC45MR-3 PC55MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (TEN00508-01)
COVER ..................................................................... 1 FOREWORD .................................................................. 2 FOREWORD............................................................... 3 SAFETY INFORMATION..................................................... 4 INTRODUCTION........................................................... 6 DIRECTIONS OF MACHINE.............................................. 6 PROTECTIVE STRUCTURE............................................... 6 PRODUCT INFORMATION.................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....... 7 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION........................ 7 EPA NAMEPLATE...................................................... 8 SERVICE METER LOCATION............................................. 8 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR........................ 9 CONTENTS............................................................... 10 SAFETY .................................................................... 14 SAFETY................................................................. 15 SAFETY LABELS.......................................................... 17 LOCATION OF SAFETY LABELS.......................................... 17 SAFETY LABELS...................................................... 18 GENERAL PRECAUTIONS.................................................... 24 SAFETY MACHINE OPERATION............................................... 33 STARTING ENGINE.................................................... 33 OPERATION.......................................................... 36 TRANSPORTATION..................................................... 42 BATTERY............................................................ 43 TOWING............................................................. 45 LIFTING OBJECTS WITH BUCKET........................................ 46 SAFETY MAINTENANCE INFORMATION......................................... 47 OPERATION ................................................................. 56 MACHINE VIEW ILLUSTRATIONS............................................. 57 OVERALL MACHINE VIEW............................................... 57 CONTROLS AND GAUGES................................................ 58 DETAILED CONTROLS AND GAUGES........................................... 59 MONITORING SYSTEM.................................................. 59 SWITCHES........................................................... 65 CONTROL LEVERS AND PEDALS.......................................... 69 WINDSHIELD......................................................... 75 SLIDING DOOR....................................................... 78 SLIDING WINDOW..................................................... 78 EMERGENCY ESCAPE HAMMER............................................ 79 COVER WITH LOCK.................................................... 80 ENGINE REAR COVER.................................................. 82 COOLING COVER...................................................... 82 MUD COVER.......................................................... 83 METHOD OF OPENING (TILTING) FLOOR.................................. 84 AUXILIARY ELECTRIC POWER........................................... 90 FUSE............................................................... 90 BLOCK FUSE......................................................... 91 OPERATION MANUAL STORAGE........................................... 92 TOOL BOX........................................................... 92 ASHTRAY............................................................ 92 HANDLING MACHINES EQUIPPED WITH KOMTRAX............................ 93 MACHINE OPERATIONS AND CONTROLS........................................ 94 BEFORE STARTING ENGINE............................................. 94 STARTING ENGINE....................................................112 AFTER STARTING ENGINE..............................................116 STOPPING THE ENGINE................................................119 MACHINE OPERATION..................................................120 STEERING THE MACHINE...............................................125 SWINGING...........................................................127 WORK EQUIPMENT CONTROLS AND OPERATIONS.............................128 PROHIBITED OPERATIONS..............................................130 GENERAL OPERATION INFORMATION......................................132 TRAVELING ON SLOPES................................................134 ESCAPE FROM MUD....................................................136 WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR....................137 BUCKET REPLACEMENT.................................................139 PARKING MACHINE....................................................140 MACHINE INSPECTION AFTER DAILY WORK................................141 LOCKING............................................................142 RUBBER SHOES (MACHINE WITH RUBBER SHOES ONLY)......................143 TRANSPORTATION.........................................................148 TRANSPORTATION PROCEDURE...........................................148 LOADING AND UNLOADING WITH TRAILER.................................149 LIFTING MACHINE....................................................155 COLD WEATHER OPERATION.................................................158 COLD WEATHER OPERATION INFORMATION.................................158 CAB HEATER IN COLD WEATHER.........................................159 AFTER DAILY WORK COMPLETION........................................160 AFTER COLD WEATHER SEASON..........................................160 LONG TERM STORAGE......................................................161 BEFORE STORAGE.....................................................161 DURING STORAGE.....................................................161 AFTER STORAGE......................................................161 TROUBLES AND ACTIONS...................................................163 RUNNING OUT OF FUEL................................................163 PHENOMENA THAT ARE NOT FAILURES....................................163 TOWING THE MACHINE.................................................164 SEVERE JOB CONDITION...............................................164 DISCHARGED BATTERY.................................................165 OTHER TROUBLE......................................................169 MAINTENANCE ...............................................................172 MAINTENANCE INFORMATION................................................173 OUTLINE OF SERVICE.....................................................175 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.............175 ELECTRIC SYSTEM MAINTENANCE........................................179 HANDLING HYDRAULIC SYSTEM..........................................179 WEAR PARTS.............................................................180 WEAR PARTS LIST....................................................180 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...............................181 TIGHTENING TORQUE SPECIFICATIONS.......................................184 TIGHTENING TORQUE LIST.............................................184 SAFETY CRITICAL PARTS..................................................185 SAFETY CRITICAL PARTS LIST.........................................185 MAINTENANCE SCHEDULE...................................................186 MAINTENANCE SCHEDULE CHART.........................................186 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.........................188 MAINTENANCE PROCEDURE..................................................189 WHEN REQUIRED......................................................189 CHECK BEFORE STARTING..............................................221 EXPLANATION OF SYMBOLS FOR LUBRICATION STANDARD TABLE..............221 EVERY 100 HOURS MAINTENANCE........................................222 EVERY 500 HOURS MAINTENANCE........................................223 EVERY 1000 HOURS MAINTENANCE.......................................231 EVERY 1500 HOURS MAINTENANCE.......................................234 EVERY 2000 HOURS MAINTENANCE.......................................235 SPECIFICATIONS ............................................................242 SPECIFICATIONS.........................................................243 ATTACHMENTS, OPTIONS ......................................................246 ATTACHMENTS AND OPTIONS - GENERAL INFORMATION..........................247 SAFETY FIRST.......................................................247 ATTACHMENT INSTALLATION............................................248 BUCKET WITH HOOK.......................................................249 HOOK CONDITION.....................................................249 PROHIBITED OPERATIONS..............................................249 AIR CONDITIONER........................................................250 CONTROL PANEL AND COMPONENTS.......................................250 AIR CONDITIONER CONTROLS...........................................251 PHENOMENA THAT ARE NOT FAILURES....................................252 AIR CONDITIONER MAINTENANCE........................................253 WINDSHIELD WASHER......................................................258 WINDSHIELD WASHER OPERATION........................................258 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID.........................258 MACHINE READY FOR ATTACHMENT...........................................259 LOCATIONS..........................................................259 HYDRAULIC CIRCUIT..................................................265 ATTACHMENT OPERATIONS..............................................267 LONG TERM STORAGE..................................................272 SPECIFICATIONS.....................................................272 OTHER TROUBLE......................................................273 CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)....275 CONTROL PATTERN CHANGE PROCEDURE...................................275 MACHINE CONTROL PATTERNS...........................................276 ATTACHMENT GUIDE.......................................................277 ATTACHMENT COMBINATIONS............................................277 RECOMMENDED ATTACHMENT OPERATIONS......................................278 HYDRAULIC BREAKER..................................................278 INDEX......................................................................284
DESCRIPTION:
KOMATSU PC45MR-3 PC55MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (TEN00508-01)
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
Otis Saint –
1st time shopping . Excellent!!