KOMATSU PC18MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC18MR-3
VIDEO PREVIEW:
IMAGE PREVIEW:
DESCRIPTION:
KOMATSU PC18MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC18MR-3
- Before beginning operation or maintenance, operators and maintenance personnel must always observe the following points.
- Read this manual thoroughly and understand its contents fully.
- Read the safety messages and safety labels given in this manual carefully so that they should be understood fully.
- Keep this manual at the storage location for the Operation and Maintenance Manual given below so that all personnel involved in working on the machine can consult it periodically.
- In case this manual should be lost or damaged, immediately contact Komatsu or your Komatsu distributor to obtain a new copy.
- When you sell the machine, make sure that this manual should be provided to the new owner together with the machine.
- In this manual, measurements are expressed in international standard units (SI). For the reference purpose, weight units used in the past are also displayed in ( ).
TABLE OF CONTENTS:
KOMATSU PC18MR-3 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:20001 & UP) KOMATSU PC18MR-3
COVER ..................................................................... 1 FOREWORD .................................................................. 2 FOREWORD............................................................... 3 SAFETY INFORMATION..................................................... 4 INTRODUCTION........................................................... 6 DIRECTIONS OF MACHINE.............................................. 6 PRODUCT INFORMATION.................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....... 7 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION........................ 7 EPA NAMEPLATE...................................................... 8 SERVICE METER LOCATION............................................. 8 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR........................ 9 CONTENTS............................................................... 10 SAFETY .................................................................... 14 SAFETY................................................................. 15 SAFETY LABELS.......................................................... 17 LOCATION OF SAFETY LABELS.......................................... 17 SAFETY LABELS...................................................... 18 GENERAL PRECAUTIONS.................................................... 23 SAFETY MACHINE OPERATION............................................... 32 STARTING ENGINE.................................................... 32 OPERATION.......................................................... 34 TRANSPORTATION..................................................... 40 BATTERY............................................................ 41 TOWING............................................................. 43 LIFTING OBJECTS WITH BUCKET........................................ 44 SAFETY MAINTENANCE INFORMATION......................................... 45 OPERATION ................................................................. 54 MACHINE VIEW ILLUSTRATIONS............................................. 55 OVERALL MACHINE VIEW............................................... 55 CONTROLS AND GAUGES................................................ 56 DETAILED CONTROLS AND GAUGES........................................... 57 MONITORING SYSTEM.................................................. 57 SWITCHES........................................................... 63 CONTROL LEVERS AND PEDALS.......................................... 66 COVER WITH LOCK.................................................... 72 ENGINE REAR COVER.................................................. 73 COOLING COVER...................................................... 74 BATTERY COVER...................................................... 75 METHOD OF OPENING (TILTING) FLOOR.................................. 76 AUXILIARY ELECTRIC POWER........................................... 80 FUSE............................................................... 80 BLOCK FUSE......................................................... 81 OPERATION MANUAL STORAGE........................................... 81 TOOL BOX........................................................... 82 HANDLING MACHINES EQUIPPED WITH KOMTRAX............................ 83 MACHINE OPERATIONS AND CONTROLS........................................ 84 BEFORE STARTING ENGINE............................................. 84 STARTING ENGINE.................................................... 97 AFTER STARTING ENGINE..............................................101 STOPPING THE ENGINE................................................104 MACHINE OPERATION..................................................105 STEERING THE MACHINE...............................................110 SWINGING...........................................................112 WORK EQUIPMENT CONTROLS AND OPERATIONS.............................113 PROHIBITED OPERATIONS..............................................116 GENERAL OPERATION INFORMATION......................................118 TRAVELING ON SLOPES................................................120 ESCAPE FROM MUD....................................................122 WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR....................123 BUCKET REPLACEMENT.................................................125 PARKING MACHINE....................................................126 MACHINE INSPECTION AFTER DAILY WORK................................127 LOCKING............................................................128 RUBBER SHOES (MACHINE WITH RUBBER SHOES ONLY)......................129 TRANSPORTATION.........................................................134 TRANSPORTATION PROCEDURE...........................................134 LOADING AND UNLOADING WITH TRAILER.................................135 LIFTING MACHINE....................................................141 COLD WEATHER OPERATION.................................................144 COLD WEATHER OPERATION INFORMATION.................................144 AFTER DAILY WORK COMPLETION........................................146 AFTER COLD WEATHER SEASON..........................................146 LONG TERM STORAGE......................................................147 BEFORE STORAGE.....................................................147 DURING STORAGE.....................................................147 AFTER STORAGE......................................................147 TROUBLES AND ACTIONS...................................................149 RUNNING OUT OF FUEL................................................149 PHENOMENA THAT ARE NOT FAILURES....................................149 TOWING THE MACHINE.................................................150 SEVERE JOB CONDITION...............................................150 DISCHARGED BATTERY.................................................151 OTHER TROUBLE......................................................155 MAINTENANCE ...............................................................158 MAINTENANCE INFORMATION................................................159 OUTLINE OF SERVICE.....................................................161 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.............161 ELECTRIC SYSTEM MAINTENANCE........................................165 HANDLING HYDRAULIC SYSTEM..........................................165 WEAR PARTS.............................................................166 WEAR PARTS LIST....................................................166 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...............................167 TIGHTENING TORQUE SPECIFICATIONS.......................................169 TIGHTENING TORQUE LIST.............................................169 SAFETY CRITICAL PARTS..................................................170 SAFETY CRITICAL PARTS LIST.........................................170 MAINTENANCE SCHEDULE...................................................171 MAINTENANCE SCHEDULE CHART.........................................171 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.........................172 MAINTENANCE PROCEDURE..................................................173 WHEN REQUIRED......................................................173 CHECK BEFORE STARTING..............................................196 EXPLANATION OF SYMBOLS FOR LUBRICATION STANDARD TABLE..............196 EVERY 500 HOURS MAINTENANCE........................................197 EVERY 1000 HOURS MAINTENANCE.......................................205 EVERY 1500 HOURS MAINTENANCE.......................................208 EVERY 2000 HOURS MAINTENANCE.......................................209 SPECIFICATIONS ............................................................214 SPECIFICATIONS.........................................................215 ATTACHMENTS, OPTIONS ......................................................218 ATTACHMENTS AND OPTIONS - GENERAL INFORMATION..........................219 SAFETY FIRST.......................................................219 ATTACHMENT INSTALLATION............................................220 BUCKET WITH HOOK.......................................................221 HOOK CONDITION.....................................................221 PROHIBITED OPERATIONS..............................................221 MACHINE READY FOR ATTACHMENT...........................................222 LOCATIONS..........................................................222 HYDRAULIC CIRCUIT..................................................225 ATTACHMENT OPERATIONS..............................................226 LONG TERM STORAGE..................................................227 SPECIFICATIONS.....................................................227 CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)....228 CONTROL PATTERN CHANGE PROCEDURE...................................228 MACHINE CONTROL PATTERNS...........................................229 ATTACHMENT GUIDE.......................................................230 ATTACHMENT COMBINATIONS............................................230 HANDLING ARM WITH BUILT-IN BREAKER.....................................231 REMOVING AND INSTALLING CHISEL.....................................231 PROCEDURE FOR BREAKER OPERATIONS...................................234 PRECAUTIONS WHEN CARRYING OUT BREAKER OPERATIONS...................235 INSTALLATION OF BUCKET.............................................236 PRECAUTIONS WHEN CARRYING OUT BUCKET OPERATIONS....................238 STOWING CHISEL, DUMMY CHISEL.......................................238 CHECK BEFORE STARTING..............................................239 SPECIFICATIONS.....................................................240 RECOMMENDED ATTACHMENT OPERATIONS......................................241 HYDRAULIC BREAKER..................................................241 INDEX......................................................................246
PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
Dalton Mauricio –