KOMATSU PC1600-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL PC1600-10052 – PDF DOWNLOAD
DESCRIPTION:
KOMATSU PC1600-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL PC1600-10052 – PDF DOWNLOAD
FOREWARD:
- This manual provides rules and guidelines which will help you use this machine safely and
effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been
lost or has become dirty and can not be read, request a replacement manual from Komatsu or your
Komatsu distributor. - If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not
be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available
information of your machine or for questions regarding information in this manual. - This manual may contain attachments and optional equipment that are not available in your area.
Consult Komatsu or your Komatsu distributor for those items you may require.
TABLE OF CONTENTS:
KOMATSU PC1600-1 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL PC1600-10052 – PDF DOWNLOAD
COVER 1
1 FOREWORD 2
2 SAFETY INFORMATION 3
3 INTRODUCTION 4
4 LOCATION OF PLATES, TABLE TO ENTER SERIAL NO AND DISTRIBUTOR 5
5 CONTENTS 6
SAFETY 10
6 GENERAL PRECAUTIONS 11
7 PRECAUTIONS DURING OPERATION 17
7 1 BEFORE STARTING ENGINE 17
7 2 OPERATING MACHINE 19
7 3 TRANSPORTATION 24
7 4 BATTERY 25
8 PRECAUTIONS FOR MAINTENANCE 26
8 1 BEFORE CARRYING OUT MAINTENANCE 26
8 2 DURING MAINTENANCE 29
9 POSITION FOR ATTACHING SAFETY LABELS 33
OPERATION 37
10 GENERAL VIEW 38
10 1 GENERAL VIEW OF MACHINE 38
10 2 GENERAL VIEW OF CONTROLS AND GAUGES 39
11 EXPLANATION OF COMPONENTS 40
11 1 MACHINE MONITOR 40
11 2 METER AND LAMP 47
11 3 SWITCHES 48
11 4 CONTROL LEVERS 53
11 5 DOOR LOCK 56
11 6 DUST INDICATOR 56
11 7 POCKET 56
11 8 AIR CONDITIONER 57
11 9 RADIO 63
11 10 FUSE 65
11 11 CONTROLLERS 66
11 12 TOOL BOX 66
11 13 GREASE PUMP 67
11 14 HANDLING GREASE PUMP 67
11 15 HANDLING ACCUMULATOR 69
12 OPERATION 71
12 1 CHECK BEFORE STARTING ENGINE 71
12 2 STARTING ENGINE 80
12 3 OPERATIONS AND CHECKS AFTER STARTING ENGINE 83
12 4 MOVING MACHINE OFF 85
12 5 STEERING MACHINE 89
12 6 STOPPING MACHINE 91
12 7 SWINGING 92
12 8 OPERATION OF WORK EQUIPMENT 93
12 9 WORKING MODE SELECTION 94
12 10 PROHIBITIONS FOR OPERATION 95
12 11 PRECAUTIONS FOR OPERATION 98
12 12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS 99
12 13 HOW TO ESCAPE FROM MUD 101
12 14 WORK POSSIBLE USING HYDRAULIC EXCAVATOR 102
12 15 PARKING MACHINE 103
12 16 CHECK AFTER FINISHING WORK 104
12 17 STOPPING ENGINE 105
12 18 CHECK AFTER STOPPING ENGINE 106
12 19 LOCKING 106
13 TRANSPORTATION 107
13 1 PRECAUTIONS FOR TRANSPORTATION 107
13 2 PARTS FOR TRANSPORT 108
14 COLD WEATHER OPERATION 114
14 1 PRECAUTIONS FOR LOW TEMPERATURE 114
14 2 PRECAUTIONS AFTER COMPLETION OF WORK 116
14 3 AFTER COLD WEATHER 116
15 LONG-TERM STORAGE 117
15 1 BEFORE STORAGE 117
15 2 DURING STORAGE 118
15 3 AFTER STORAGE 118
15 4 STARTING MACHINE AFTER LONG-TERM STORAGE 118
16 TROUBLESHOOTING 119
16 1 PHENOMENA THAT ARE NOT FAILURES 119
16 2 PRECAUTIONS ON PARTICULAR JOBSITES 119
16 3 IF BATTERY IS DISCHARGED 120
16 4 OTHER TROUBLE 124
MAINTENANCE 130
17 GUIDES TO MAINTENANCE 131
18 OUTLINES OF SERVICE 135
18 1 OUTLINE OF OIL,FUEL,COOLANT 135
18 2 OUTLINE OF ELECTRICAL SYSTEM 138
18 3 OUTLINE OF HYDRAULIC SYSTEM 139
18 4 RELEASING PRESSURE 140
18 5 BLEEDING AIR FROM CIRCUIT 142
18 6 OIL FILTER AND LEVEL GAUGE POSITIONS 149
19 CONSUMABLE PARTS LIST 150
20 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 151
21 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 155
21 1 INTRODUCTION OF NECESSARY TOOLS 155
21 2 TORQUE LIST 156
22 PERIODIC REPLACEMENT OF CRITICAL SAFETY PARTS 157
23 MAINTENANCE SCHEDULE CHART 163
23 1 MAINTENANCE SCHEDULE CHART 163
24 SERVICE PROCEDURE 167
24 1 INITIAL 100 HOURS SERVICE 167
24 2 INITIAL 250 HOURS SERVICE 167
24 3 WHEN REQUIRED 168
24 4 CHECK BEFORE STARTING 187
24 5 EVERY 10 HOURS SERVICE 192
24 6 EVERY 250 HOURS SERVICE 195
24 7 EVERY 500 HOURS SERVICE 203
24 8 EVERY 1000 HOURS SERVICE 210
24 9 EVERY 2000 HOURS SERVICE 212
24 10 EVERY 4000 HOURS SERVICE 215
SPECIFICATIONS 216
25 SPECIFICATIONS 217
OPTIONS, ATTACHMENTS 220
26 GENERAL PRECAUTIONS 221
26 1 PRECAUTIONS RELATED TO SAFETY 221
26 2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS 222
27 INTRODUCTION OF ATTACHMENTS 223
27 1 SELECTION OF BUCKET TEETH 223
28 USING SEAT BELT 224
28 1 SEAT BELT 224
BACK HOE SHOVEL 226
29 GENERAL LOCATIONS 227
30 INSTRUMENTS AND CONTROLS 228
30 1 SWITCHES 228
30 2 CONTROL LEVERS 231
30 3 FUSE BOX 233
31 OPERATIONS 234
31 1 OPERATION OF WORK EQUIPMENT 234
31 2 CHECK BEFORE STARTING ENGINE 236
31 3 PRECAUTIONS DURING OPERATION 238
31 4 WORK POSSIBLE USING HYDRAULIC EXCAVATOR 240
31 5 PHENOMENA THAT DO NOT INDICATE FAILURE 240
32 PRECAUTIONS WHEN DISASSEMBLING MACHINE 241
33 OUTLINES OF SERVICE 242
33 1 OIL FILLER AND LEVEL GAUGE POSITIONS 242
34 SERVICE PROCEDURE 243
34 1 CHECK BEFORE STARTING 243
34 2 EVERY 10 HOURS SERVICE 245
35 TRANSPORTATION 247
35 1 PARTS FOR TRANSPORT 247
36 CONSUMABLE PARTS LIST 253
37 SPECIFICATIONS 254
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