Komatsu PC1100-6 PC1100LC-6 PC1100SP-6 Hydraulic Excavator Operation & Maintenance Manual
TABLE OF CONTENTS:
Komatsu PC1100-6 PC1100LC-6 PC1100SP-6 Hydraulic Excavator Operation & Maintenance Manual
WELCOME........................................................................ 0 COVER.......................................................................... 1 1. FOREWORD.................................................................... 2 2. SAFETY INFORMATION.......................................................... 5 3. INTRODUCTION................................................................ 6 4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR............. 7 5. CONTENTS.................................................................... 8 SAFETY......................................................................... 12 6. GENERAL PRECAUTIONS..................................................... 13 7. PRECAUTIONS DURING OPERATION............................................ 21 7.1 BEFORE STARTING ENGINE............................................. 21 7.2 AFTER STARTING ENGINE.............................................. 22 7.3 TRANSPORTATION..................................................... 28 7.4 BATTERY............................................................ 29 7.5 TOWING............................................................. 31 8. SAFETY MAINTENANCE INFORMATION.......................................... 32 8.1 BEFORE CARRYING OUT MAINTENANCE.................................... 32 9. POSITION FOR ATTACHING SAFETY LABELS.................................... 38 9.1 POSITION FOR ATTACHING SAFETY LABELS............................... 38 9.2 CONTENT AND USE OF WARNING PLATES.................................. 42 OPERATION...................................................................... 43 10. GENERAL VIEW........................................................... 44 10.1 GENERAL VIEW OF MACHINE........................................... 44 10.2 GENERAL VIEW OF CONTROLS AND GAUGES............................... 45 11. EXPLANATION OF COMPONENTS.............................................. 46 11.1 MACHINE MONITOR................................................... 46 11.2 SWITCHES.......................................................... 58 11.3 CONTROL LEVERS,PEDALS............................................. 64 11.4 DOOR LOCK......................................................... 66 11.5 CAP,COVER WITH LOCK............................................... 67 11.6 EMERGENCY EXIT FROM OPERATOR'S CAB................................ 68 11.7 HOT AND COOL BOX.................................................. 68 11.8 LUGGAGE BOX....................................................... 68 11.9 ASHTRAY........................................................... 68 11.10 POWER SUPPLY SOCKET.............................................. 68 11.11 FUSE............................................................. 69 11.12 FUSIBLE LINK..................................................... 70 11.13 CONTROLLERS...................................................... 70 11.14 TOOL HOLDER (CLOTH BAG).......................................... 70 11.15 HANDLING GREASE PUMP............................................. 70 11.16 HANDLING ACCUMULATOR............................................. 73 12. OPERATION.............................................................. 75 12.1 CHECK BEFORE STARTING ENGINE...................................... 75 12.2 STARTING ENGINE................................................... 88 12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....................... 91 12.4 MOVING MACHINE OFF................................................ 98 12.5 STEERING MACHINE..................................................101 12.6 STOPPING MACHINE..................................................103 12.7 SWINGING..........................................................104 12.8 OPERATION OF WORK EQUIPMENT.......................................105 12.9 HANDLING WORKING MODE.............................................106 12.10 PROHIBITIONS FOR OPERATION.......................................107 12.11 PRECAUTIONS FOR OPERATION........................................109 12.12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS......................110 12.13 HOW TO ESCAPE FROM MUD...........................................112 12.14 WORK POSSIBLE USING HYDRAULIC....................................113 12.15 REPLACEMENT OF BUCKET............................................114 12.16 PARKING MACHINE..................................................116 12.17 CHECK AFTER FINISHING WORK.......................................117 12.18 STOPPING ENGINE..................................................118 12.19 CHECK AFTER STOPPING ENGINE......................................119 12.20 LOCKING..........................................................119 13. TRANSPORTATION.........................................................120 13.1 PRECAUTIONS FOR TRANSPORTATION....................................120 13.2 METHOD OF LIFTING MACHINE.........................................120 13.3 PRECAUTIONS FOR LOADING...........................................122 13.4 TRANSPORTATION....................................................123 14. COLD WEATHER OPERATION.................................................129 14.1 PRECAUTIONS FOR LOW TEMPERATURE...................................129 14.2 PRECAUTIONS AFTER COMPLETION OF WORK..............................131 14.3 AFTER COLD WEATHER................................................131 15. LONG-TERM STORAGE......................................................132 15.1 BEFORE STORAGE....................................................132 15.2 DURING STORAGE....................................................133 15.3 AFTER STORAGE.....................................................133 15.4 STARTING MACHINE AFTER LONG-TERM STORAGE..........................133 16. TROUBLESHOOTING........................................................134 16.1 WHEN MACHINE RUNS OUT OF FUEL.....................................134 16.2 PHENOMENA THAT ARE NOT FAILURES ..................................134 16.3 METHOD OF TOWING MACHINE..........................................134 16.4 PRECAUTIONS ON PARTICULAR JOBSITES................................134 16.5 IF BATTERY IS DISCHARGED..........................................135 16.6 OTHER TROUBLE.....................................................140 MAINTENANCE....................................................................146 17. GUIDES TO MAINTENANCE..................................................147 18. OUTLINES OF SERVICE....................................................149 18.1 OUTLINE OF OIL,FUEL,COOLANT.......................................149 18.2 OUTLINE OF ELECTRIC SYSTEM........................................153 18.3 OUTLINE OF HYDRAULIC SYSTEM.......................................154 19. WEAR PARTS LIST........................................................155 20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....156 21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.........................160 21.1 INTRODUCTION OF NECESSARY TOOLS...................................160 21.2 TORQUE LIST.......................................................161 22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..........................162 23. MAINTENANCE SCHEDULE CHART.............................................164 23.1 MAINTENANCE SCHEDULE CHART........................................164 24. SERVICE PROCEDURE......................................................168 24.1 INITIAL 100 HOURS SERVICE.........................................168 24.2 INITIAL 250 HOURS SERVICE.........................................168 24.3 WHEN REQUIRED.....................................................169 24.4 CHECK BEFORE STARTING.............................................190 24.5 EVERY 10 HOURS SERVICE............................................191 24.6 EVERY 100 HOURS SERVICE...........................................193 24.7 EVERY 250 HOURS SERVICE...........................................194 24.8 EVERY 500 HOURS SERVICE...........................................205 24.9 EVERY 1000 HOURS SERVICE..........................................213 24.10 EVERY 2000 HOURS SERVICE.........................................220 24.11 EVERY 4000 HOURS SERVICE.........................................224 SPECIFICATIONS.................................................................225 25. SPECIFICATIONS.........................................................226 OPTION PARTS,ATTACHMENTS.......................................................232 26. GENERAL PRECAUTIONS....................................................233 26.1 PRECAUTIONS REPLATED TO SAFETY....................................233 26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS...........................234 27. HANDLING BUCKET WITH HOOK..............................................235 27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK...........................235 27.2 PROHIBITED OPERATIONS.............................................235 27.3 PRECAUTIONS DURING OPERATIONS.....................................235 28. USING SEAT BELT........................................................236 28.1 SEAT BELT.........................................................236 29. INTRODUCTION OF OPTIONAL PARTS,ATTACHMENTS.............................238 29.1 COMBINATIONS OF WORK EQUIPMENT....................................238 29.2 SELECTION OF TRACK SHOES..........................................240 30. HANDLING AIR CONDITIONER...............................................242 30.1 HANDLING AIR CONDITIONER..........................................242 31. HANDLING CAR RADIO.....................................................245 31.1 HANDLING CAR RADIO................................................245 32. AUTO-GREASING SYSTEM...................................................250 32.1 GENERAL LOCATIONS.................................................250 32.2 EXPLANATION OF EQUIPMENT..........................................251 32.3 GREASING POINTS FOR AUTO-GREASING SYSTEM..........................253 32.4 OPERATION.........................................................254 32.5 TROUBLESHOOTING...................................................257 32.6 MAINTENANCE.......................................................258 LOADING SHOVEL.................................................................264 33. GENERAL LOCATIONS......................................................265 34. INSTRUMENTS AND CONTROLS...............................................266 34.1 SWITCH............................................................266 35. OPERATIONS.............................................................268 35.1 OPERATION OF WORK EQUIPMENT.......................................268 36. PRECAUTIONS FOR MACHINE OPERATION......................................270 36.1 PRECAUTIONS DURING OPERATION......................................270 37. PRECAUTIONS WHEN DISASSEMBLING MACHINE.................................273 38. MAINTENANCE............................................................274 38.1 CHECK BEFORE STARTING.............................................274 38.2 EVERY 10 HOURS SERVICE............................................275 38.3 EVERY 2000 HOURS SERVICE..........................................278 39. EXCAVATOR WORK.........................................................280 40. TRANSPORTATION.........................................................281 40.1 TRANSPORTATION....................................................281 41. CONSUMABLE PARTS LIST..................................................283 42. SPECIFICATIONS.........................................................284 43. COMBINATIONS OF WORK EQUIPMENT.........................................287 43.1 COMBINATIONS OF WORK EQUIPMENT....................................287
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Komatsu PC1100-6 PC1100LC-6 PC1100SP-6 Hydraulic Excavator Operation & Maintenance Manual
FOREWORD:
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
Rene –
Easy process for a good service.