Komatsu PC1000-1 PC1000LC-1 PC1000SE-1 Hydraulic Excavators Operation & Maintenance Manual
FILE DETAILS:
Komatsu PC1000-1 PC1000LC-1 PC1000SE-1 Hydraulic Excavators Operation & Maintenance Manual
Brands: Komatsu
Equipment Type: Hydraulic Excavators
Manuals Type: Operation & Maintenance Manual
Machine Model: PC1000-1 PC1000LC-1 PC1000SE-1
Serial Number:10377 and up
Book Code: SEAM008701
Language: English
Pages: 271
File Format: Portable Document Format (PDF)
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu PC1000-1 PC1000LC-1 PC1000SE-1 Hydraulic Excavators Operation & Maintenance Manual
FOREWORD:
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.
TABLE OF CONTENTS:
Komatsu PC1000-1 PC1000LC-1 PC1000SE-1 Hydraulic Excavators Operation & Maintenance Manual
MAIN MENU............................................................................................. 0 COVER................................................................................................. 1 1. FOREWARD........................................................................................... 2 2. SAFETY INFORMATION................................................................................. 3 3. INTRODUCTION....................................................................................... 4 4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...................................... 5 5. CONTENTS........................................................................................... 6 SAFETY................................................................................................ 10 6. GENERAL PRECAUTIONS............................................................................ 11 7. PRECAUTIONS DURING OPERATION................................................................... 17 7.1 BEFORE STARTING ENGINE.................................................................... 17 7.2 OPERATING MACHINE......................................................................... 19 7.3 TRANSPORTATION............................................................................ 24 7.4 BATTERY................................................................................... 25 7.5 LIFTING OPERATION......................................................................... 26 8. PRECAUTIONS FOR MAINTENANCE.................................................................... 27 8.1 BEFORE CARRYING OUT MAINTENANCE........................................................... 27 8.2 DURING MAINTENANCE........................................................................ 30 9. POSITION FOR ATTACHING SAFETY LABELS........................................................... 34 OPERATION............................................................................................. 38 10. GENERAL VIEW.................................................................................. 39 10.1 GENERAL VIEW OF MACHINE.................................................................. 39 10.2 GENERAL VIEW OF CONTROLS AND GAUGES...................................................... 40 11. EXPLANATION OF COMPONENTS..................................................................... 41 11.1 MACHINE MONITOR.......................................................................... 41 11.2 LAMP..................................................................................... 51 11.3 SWITCHES................................................................................. 52 11.4 CONTROL LEVERS, PEDALS................................................................... 57 11.5 CEILING WINDOWS.......................................................................... 60 11.6 FRONT WINDOW............................................................................. 61 11.7 DOOR LOCK................................................................................ 63 11.8 DUST INDICATOR........................................................................... 63 11.9 AIR CONDITIONER.......................................................................... 64 11.10 RADIO................................................................................... 67 11.11 FUSE.................................................................................... 69 11.12 CONTROLLERS............................................................................. 70 11.13 TOOL BOX................................................................................ 70 11.14 GREASE PUMP............................................................................. 70 11.15 HANDLING GREASE PUMP.................................................................... 71 11.16 HANDLING ACCUMULATOR.................................................................... 73 11.17 LUGGAGE BOX............................................................................. 75 11.18 METHOD OF RELEASING PRESSURE IN CONTROL CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR.... 75 11.19 LOCATION OF FIRE EXTINGUISHER........................................................... 75 12. OPERATION..................................................................................... 76 12.1 CHECK BEFORE STARTING ENGINE............................................................. 76 12.2 STARTING ENGINE.......................................................................... 86 12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ............................................. 90 12.4 MOVING MACHINE OFF....................................................................... 92 12.5 STEERING MACHINE......................................................................... 96 12.6 TOPPING MACHINE.......................................................................... 98 12.7 SWINGING.................................................................................100 12.8 OPERATION OF WORK EQUIPMENT..............................................................101 12.9 WORKING MODE SELECTION...................................................................102 12.10 PROHIBITIONS FOR OPERATION..............................................................103 12.11 PRECAUTIONS FOR OPERATION...............................................................106 12.12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS.............................................107 12.13 HOW TO ESCAPE FROM MUD..................................................................109 12.14 WORK POSSIBLE USING HYDRAULIC EXCAVATOR.................................................110 12.15 PARKING MACHINE.........................................................................111 12.16 CHECK AFTER FINISHING WORK..............................................................112 12.17 STOPPING ENGINE.........................................................................113 12.18 CHECK AFTER STOPPING ENGINE.............................................................114 12.19 LOCKING.................................................................................114 13. TRANSPORTATION................................................................................115 13.1 LOADING UNLOADING WORK...................................................................115 13.2 PRECAUTION FOR TRANSPORTATION............................................................ 2 13.3 PARTS FOR TRANSPORT......................................................................116 13.4 PROCEDURE FOR RAISING CHASSIS............................................................119 13.5 SECURING MACHINE.........................................................................122 13.6 PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE...................................123 14. COLD WEATHER OPERATION........................................................................125 14.1 PRECAUTIONS FOR TRANSPORTATION...........................................................125 14.2 PRECAUTIONS AFTER COMPLETION OF WORK.....................................................127 14.3 AFTER COLD WEATHER.......................................................................127 15. LONG-TERM STORAGE.............................................................................128 15.1 BEFORE STORAGE...........................................................................128 15.2 DURING STORAGE...........................................................................129 15.3 AFTER STORAGE............................................................................129 15.4 STARTING MACHINE AFTER LONG-TERM STORAGE.................................................129 16. TROUBLESHOOTING...............................................................................130 16.1 PHENOMENA THAT ARE NOT FAILURES..........................................................130 16.2 METHOD OF TOWING MACHINE.................................................................130 16.3 PRECAUTIONS ON PARTICULAR JOBSITES.......................................................131 16.4 IF BATTERY IS DISCHARGED.................................................................132 16.5 OTHER TROUBLE............................................................................136 MAINTENANCE...........................................................................................144 17. GUIDES TO MAINTENANCE.........................................................................145 18. OUTLINES OF SERVICE...........................................................................148 18.1 OUTLINE OF OIL, FUEL, COOLANT............................................................148 18.2 OUTLINE OF ELECTRICAL SYSTEM.............................................................151 18.3 OUTLINE OF HYDRAULIC SYSTEM..............................................................152 18.4 RELEASING PRESSURE.......................................................................153 18.5 BLEEDING AIR FROM CIRCUIT................................................................155 18.6 OIL FILTER AND LEVEL GAUGE POSITIONS.....................................................160 19. CONSUMABLE PARTS LIST.........................................................................161 20. USE FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERANCE...............................162 21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS................................................166 21.1 INTROUCTION OF NECESSARY TOOLS...........................................................166 21.2 TORQUE LIST..............................................................................167 22. PERIODIC REPLACEMENT OF CRITICAL SAFETY PARTS.................................................168 23. MAINTENANCE SCHEDULE CHART....................................................................174 23.1 MAINTENANCE SCHEDULE CHART...............................................................174 24. SERVICE PROCEDURE.............................................................................178 24.1 INTIAL 100 HOURS SERVICE.................................................................178 24.2 INTIAL 250 HOURS SERVICE.................................................................178 24.3 WHEN REQUIRED............................................................................179 24.4 CHECK BEFORE STARTING....................................................................199 24.5 EVERY 10 HOURS SERVICE...................................................................204 24.6 EVERY 100 HOURS SERVICE..................................................................207 24.7 EVERY 250 HOURS SERVICE..................................................................208 24.8 EVERY 500 HOURS SERVICE..................................................................215 24.9 EVERY 1000 HOURS SERVICE.................................................................222 24.10 EVERY 2000 HOURS SERVICE................................................................225 24.11 EVERY 4000 HOURS SERVICE................................................................229 SPECIFICATIONS........................................................................................230 25. SPECIFICATIONS................................................................................231 OPTIONS, ATTACHMENTS..................................................................................234 26. GENERAL PRECAUTIONS...........................................................................235 26.1 PRECAUTIONS RELATED TO SAFETY............................................................235 26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS..................................................236 27. USING SEAT BELT...............................................................................237 27.1 SEAT BELT................................................................................237 28. INTRODUCTION OF ATTACHMENTS...................................................................239 28.1 SPECIFICATION, USE.......................................................................239 BACK HOE TYPE SHOVEL..................................................................................240 29. GENERAL LOCATIONS.............................................................................241 30. INSTRUMENTS AND CONTROLS......................................................................242 30.1 SWITCH...................................................................................242 30.2 CONTROL LEVERS...........................................................................243 30.3 CONTROL BOX..............................................................................245 30.4 FUSE BOX.................................................................................246 31. OPERATION.....................................................................................247 31.1 OPERATION OF WORK EQUIPMENT..............................................................247 31.2 CHECK BEFORE STARTING ENGINE.............................................................249 32. PRECAUTIONS FOR MACHINE OPERATION.............................................................252 32.1 PRECAUTIONS DURING OPERATION.............................................................252 33. PRECAUTIONS WHEN DISASSEMBLING MACHINE........................................................254 34. MAINTENANCE...................................................................................255 34.1 OIL FILTER AND LEVEL GAUGE POSITION......................................................255 34.2 ADJUST BUCKET CLEARANCE..................................................................256 34.3 CHECK BEFORE STARTING....................................................................257 34.4 EVERY 10 HOURS SERVICE...................................................................258 35. EXCAVATOR WORK................................................................................261 36. TRANSPORTATION................................................................................262 37. INTRODUCTION OF ATTACHMENT....................................................................266 37.1 ATTACHMENT INSTALLATION COMBINATION TABLE................................................266 37.2 SPECIFICATION, USE.......................................................................267 38. SPECIFICATIONS................................................................................268
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
Leonidas Fletcher –