John Deere 1210E / 1510E Interim Tier 4 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1210E / 1510E Interim Tier 4 Operator’s Manual – PDF DOWNLOAD
P/N: F680547GENI_XU
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1210E IT4, 1510E IT4
Series: E SERIES
Serial: 1WJ1210E001503-1697, 1WJ1510E003004-3211
Description: Operator’s instructions for machines equipped with Gen I Rotating and Levelling Cabin.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1210E / 1510E Interim Tier 4 Operator’s Manual – PDF DOWNLOAD
Table of Contents 2
Foreword 10
Foreword 10
Declaration of conformity 10
John Deere forwarder 11
Machine identification 12
Engine Identification 13
Non-road emissions control warranty statement 13
Forwarder brochures 15
Safety 16
Follow Laws and Regulations 16
Recognize Safety Information 16
Understand Signal Words 17
Prepare for Emergencies 17
Wear Protective Clothing 18
Handle Chemical Products Safely 18
Install Radio Transmitters Properly 19
Operating 19
Inspect machine 20
Attach Do not Operate Tag 20
Prevent Machine Runaway 21
Use Handholds and Steps 21
Handle Starting Fluids Safely 22
Pay Attention to Bystanders 22
Carry no passangers 23
Use Seat Belt 23
Cabin protective structures 24
Secondary exit 25
Forwarder cabin noise 25
Vibration levels in forwarder cabin 26
Avoid Risks under Difficult Conditions 27
Operate the Boom Safely 28
Do not Overload the Forwarder 28
Operate the Machine Equipped with ALS Safely 29
Stop Working if Machine Gives an Alarm 29
Keep Danger Zone Clear 30
Avoid saw chain shots 30
Avoid Crush Points 31
Avoid Power Lines 32
Driving/Transporting on Public Roads 32
Cold environment operation 33
Ensure Safety before Driving on Frozen Waters 34
Avoid Fires and Explosions 34
What To Do If the Machine Catches Fire? 35
Hand-held fire extinguisher 36
After a fire 36
Maintenance 37
Keep Machine in Good Condition 37
Use Proper Clothing 38
Use Proper Tools 38
Secure Cabin Lift Locking Mechanism 39
Support Machine Properly 39
Service Cooling System Safely 40
Prevent Battery Explosions 40
Prevent Acid Burns 41
Start Only from Operator’s Seat 41
Beware of Exhaust Fumes 42
Exhaust filter cleaning 42
Exhaust filter maintenance 43
Handle ash safely 43
Avoid High Pressure Fluids 44
Avoid Heating near Pressurized Fluid Lines 44
Make Welding Repairs Safely 45
Service Tires Safely 45
Service Air Conditioner Safely 46
Replace Xenon Worklamps Safely 46
Service Accumulators Safely 47
Service Steering System Safely 47
Refueling and Servicing Fuel System 48
Dispose of Waste Properly 48
Safety Decal Locations 48
Cabin Safety Decals 49
Machine Safety Decals 49
Non-text Safety Decals 50
Warranty 51
Standard Warranty Clauses 51
Standard Warranty 51
Extended Coverage 51
Periodic Maintenance 51
Machine systems and components 52
Cabin 52
Interim Tier 4 (Stage III B) engines 53
Aftertreatment system 54
Exhaust filter 55
Elevated engine RPM 55
Regeneration 56
Exhaust filter soot load levels 56
Passive regeneration 57
Active regeneration 58
Manual regeneration 59
Service regeneration 60
Charge air cooler (CAC) 61
Electric system 62
Batteries 63
Main switch panel 64
Power outlets 65
Fuses and relays 66
Battery center tab fuse 67
Engine room fuses 68
Engine room relays 69
Under cabin fuses 70
Under cabin relays 71
Cabin fuses 72
Cabin relays 74
Wiring harness fuses and relays 75
Machine control system 76
Engine Control Unit (ECU) 77
IT4 engine sensors, actuators and connectors (6 8L) 78
Electrical engine components 1/6 80
Electrical engine components 2/6 81
Electrical engine components 3/6 82
Electrical engine components 4/6 83
Electrical engine components 5/6 84
Electrical engine components 6/6 85
Sensors, Aftertreatment system 86
Sensors, air filter and coolant 87
Sensors, ambient temperature 88
Sensors, hydraulic oil tank 89
Sensors, transmission 90
Sensors, VarioSpeed™ gear box 91
Sensors, brake system 92
Sensors, fuel tank 93
Sensors, frame 94
Sensors, boom 95
Sensors, cabin 96
Sensors, work hydraulics 97
Bulbs 97
Grounding points, frame 99
Grounding points, cabin 100
Telematics components 101
Modules 102
Antennas 103
Optional equipment 103
Central greasing system 104
Safety instructions 104
Front frame 1 105
Front frame 2 106
Middle joint and rear frame 107
Cabin levelling 108
Boom 109
Dispenser on boom base 110
Dispenser on boom pillar 111
Dispenser on jib boom 112
Intelligent Boom Control (IBC) 113
Concept 114
System architecture 115
Cylinder design with embedded sensoring 116
IBC controller 117
Controls 118
Driving controls 118
Main switch 119
Safety switches and emergency stop 120
Ignition switch 121
Dashboard 122
Boom controls 124
Boom controls with IBC system 125
Left keypad in forwarder 126
Right keypad in forwarder 127
Extra keypad 128
Lights and wipers 129
Cabin lights and service lights 130
Work lights 131
Driving lights 132
Window wipers and washers 133
Right-hand side storage box 134
Central locking system 135
Air Conditioner 136
General system operation 136
Temperature setting 138
Fan control 139
Recirc mode 140
Defrost mode 141
Pre-heater system 142
Operation sequences 143
Setting the timer 144
Switching on the heater 145
Heating pre-selection 146
Switching off the heater 147
Changing the Heating Duration 148
Remote control 148
Operating the machine 150
Engine 150
Starting the engine 150
Cold weather starting 151
After starting 151
Turning off the IT4 engine 152
Aftertreatment system 153
Filter cleaning switch 154
Work mode display icons 155
Alarms 156
Driving 156
Off-road driving 157
On-road driving 157
Cabin rotating and levelling 158
High/low gear and rear wheel drive 158
Variospeed driving 159
ECO mode 160
Diesel speed boost 161
Differential locks 162
Cruise control 163
Decking blade 164
Boom and grapple 164
Warming up work hydraulics 165
Using the Boom 166
IBC mode 167
Special functions 167
System backup 168
Boom suspended mode 169
After using the boom 170
At the End of the Work Day 170
General maintenance 171
Refueling the Machine 171
Fluids and lubricants 172
Diesel fuel 172
Bio-Diesel Fuel 173
Cold weather operation 174
Handling and storing diesel fuel 175
Lubricity of diesel fuel 175
Diesel engine oil 176
Diesel engine oil and filter service intervals 176
John Deere Break-In™ Plus Engine Oil 177
Additional engine oil information 178
Engine coolant 178
Hydraulic oil requirements 180
Gear oil 181
Brake fluid 182
Grease 183
Cabin tilt fluid 184
Hydraulic pressure measurements 184
Drive hydraulics 185
Check charge pressure 185
Check charge pressure valve setting 186
Maximum drive pressure 187
Checking drive motor flushing pressure 188
Work hydraulics 188
LS pressure difference Delta P 189
Maximum work pressure 190
Auxiliary valve pressure 191
Boom valve LS relief pressures 192
Checking cabin rotating and levelling pressure 193
Hydraulic fan pump pressure 194
Brake hydraulics 194
Drive and work brake pressures 195
Loading range pressures 196
Loading pressure 197
Engine hoods 198
Operating front hood 199
Operating front hood without electric power 200
Frame and boom service positions 200
Tilting the cabin 201
Lowering the cabin 203
Tilting the fuel tank 204
Boom maintenance 205
Changing Wheels 206
Tracks, chains and wheel ballasting 207
Anti-Slip Fitting 208
Tracks fitting 1/4 209
Tracks fitting 2/4 210
Tracks fitting 3/4 211
Tracks fitting 4/4 212
Cabin windows cleaning 213
Vacuum pump 214
Hydraulic oil sampling valve 215
Using Booster Batteries 215
Welding instructions 216
Periodic maintenance 217
Introduction 217
Uptime maintenance planner 217
Optional equipment maintenance 217
Pre-heater maintenance 218
Run the pre-heater for a few minutes 218
Fault diagnosis 219
Service codes 219
Greasing system maintenance 221
Lubrication frequency and volume amount adjustment 222
Reservoir filling 223
System check 224
Troubleshooting 225
Fire protection system maintenance 226
10 hours or daily 227
50 hours or weekly 228
Every 12 months 229
Decking blade 230
Active loadspace (ALS) 231
ALS – maintenance every 10 hours or daily 232
ALS – maintenance every 50 hours or weekly 233
ALS – maintenance every 250 hours 234
ALS – maintenance every 12 months 235
Disassembly of telescopic stakes 236
Variable loadspace (VLS) 237
Variospeed 237
Check the Variospeed gear oil level 238
Change Variospeed gear oil 239
Variospeed gearbox clutch adjusment 240
IBC maintenance 241
Hidden hoses boom extension 241
Grease the boom 242
Check the tension of hoses 243
Tighten the hose connections 245
Boom weight scale maintenance 246
Bluetooth paring and battery charger connection 247
Every 10 Hours or Daily 247
Check hydraulic oil level 248
Check the engine oil level 249
Check boom structures visually 250
Every 50 Hours or Weekly 251
Check machine visually 251
Check the high/low gear oil level 252
Check differential oil level 253
Check hub gear oil level 254
Check boom screw joints 255
Check joint pins of the boom 256
Check the grapple and rotator 257
Check bogie casing for leaks 258
Check the cooler cleanness 259
Grease middle joint 261
Check and grease cabin rotation and levelling system 262
Check boom slew housing oil level 263
Grease the boom (single extension) 1/2 264
Grease the boom (single extension) 2/2 265
Grease the boom (double extension) 1/2 266
Grease the boom (double extension) 2/2 267
Grease link and grapple 268
Every 250 hours 268
Check the high/low gear oil level 269
Check bogie casing oil quality and level 270
Check tyre pressures 271
Check the door switch 272
Check cabin fresh-air filters 273
Check sideways clearance of the extension booms 274
Check vertical clearance of the extension booms 275
Every 500 hours 276
Change engine oil and oil filter 277
Replace fuel filters 279
Check the drive belt wear 281
Check OCV filter tube 282
Check air intake system 283
Check cooling system 284
Check engine coolant level 285
Drain water deposited in boom base 286
Check electrolyte level of batteries 287
Every 1000 hours 288
Check valve clearance 289
Replace OCV filter 304
Replace air filter elements 305
Test engine coolant 307
Change hydraulic oil 308
Replace hydraulic tank oil filters 310
Replace hydraulic tank breather 311
Bleed hydraulic tank 312
Change high/low gear oil 313
Replace drive pump filter 314
Grease the driveshafts 315
Grease bogie slew bearings 316
Check wheel rims and fastening bolts 317
Check axle fastening bolts 318
Check air conditioner 319
Change cabin fresh-air filters 320
Replace Puradyn filter element 321
Clean rotator magnetic plug 322
Tighten rotator bottom screws 323
Check chain guide of double extension boom 324
Every 2000 hours 324
Change coolant 325
Check engine vibration damper 326
Change differential oil 327
Change bogie casing oil 328
Change hub gear oil 329
Change boom slew housing oil 330
As required 331
Clean the machine 332
Replace the diesel particulate filter (DPF) 333
Replace coolant filter 345
Drain fuel filters 346
Replace drive belt 347
Replace filter-dryer-receiver 348
Check secondary exit 357
Check drive brake oil level 358
Check brake cylinders 359
Change brake pedal circuit oil 360
Adjust brake cylinders 361
Check tension of double extension boom chain 363
Adjust rotator link brakes 364
Transporting, towing and storing 365
Transporting the Machine 365
Tie-down and lifting points 366
Towing the machine 366
Release parking brake cylinders 367
Releasing drive hydraulics 368
Releasing the work brake 369
Releasing the steering 370
Stowing a disabled boom 370
By-passing the boom valve 371
Preparing machine for storage 372
After storage 374
Environment, recycling and post-use 376
Index 377
Attachments 381
Declaration of Conformity template_en 382
1210E_IT4_en 384
1510E_IT4_en 387
Fixed_cabin_brochure_en 390
a03420_Forwarder_arm_silicon 393
UMP_1210E_1510E_IT4_FFC_EN 395
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 398
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