JLG GRADALL534D-6 534D-6 Turbo Telehandler Parts Manual – PDF DOWNLOAD
FILE DETAILS:
JLG GRADALL534D-6 534D-6 Turbo Telehandler Parts Manual – PDF DOWNLOAD
S/N 0588001
P/N – 9133-4006
Format: PDF
Language: English
Brand: JLG GRADAL
TABLE OF CONTENTS:
JLG GRADALL534D-6 534D-6 Turbo Telehandler Parts Manual – PDF DOWNLOAD
SECTION 1 — INTRODUCTION
Table of Contents 1-1 thru 1-4
Alphabetical Index 1-5 thru 1-9
Service Kits 1-10, 1-11
Part Number Index 1-12 thru 1-22
SECTION 2 — CHASSIS & ATTACHING PARTS
Frame Shrouding & Trim 2-1
Open Cab 2-2
Rear Axle & Attaching Parts 2-3
Front Axle Mounting 2-4
SECTION 3 — BOOM
First Boom Section 3-1
Second Boom Section 3-2
Third Boom Section 3-3
Extension & Retraction Cables 3-4
Quick Switch 3-5
SECTION 4 — ATTACHMENTS
Carriage Assembly 4-1
Quick Switch Mounted Carriage Assembly 4-2
Buckets 4-3
Slope Piler Carriage 4-4
SECTION 5 — ENGINE & ATTACHING PARTS
Engine Left Side View 5-1
Engine Right Side View 5-2
Engine Pump Mount & Flywheel Housing 5-3
Fuel Tank & Lines 5-4
Radiator & Hoses 5-5
Air Cleaner Piping 5-6
Air Cleaner 5-7
Exhaust System 5-8
Changed the final page number of the Page Number Index from 1-20 to 1-22
KG 1-2
SECTION 6 — DRIVE TRAIN
Front Axle Assembly 6-1
Front Axle Housing 6-2
Front Axle Differential Carrier 6-3
Brake Assembly 6-4
Front Axle Shaft & Planetary Wheel End 6-5
Rear Steering Axle Drive Hub 6-6
Wheels & Tires 6-7
SECTION 7 — CONTROLS
Tilt & Sway 7-1
Accelerator Pedal Assembly 7-2
Steering Column – Forward Nuetral Reverse Shifter 7-3
Floorplate Components 7-4
Brake & Inching Linkage 7-5
SECTION 8 — BRAKES
Service Brake Lines 8-1
SECTION 9 — HYDRAULIC CIRCUITS
Oil Supply & Pressure Lines 9-1
Dump Circuit 9-2
Drive Circuit (front) 9-3
Drive Circuit (rear) 9-4
Lift Cylinder 9-5
Crowd Cylinder 9-6
Tilt & Tilt Compensating Cylinder 9-7
Sway Cylinder 9-8
Steering Cylinder 9-9
Joystick Circuit 9-10
SECTION 10 — HYDRAULIC COMPONENTS
Lift Cylinder (Iowa) 10-1
INTRODUCTION
Table of Contents
534D-6 Starting Serial No 0588001
534 D6-TURBO Starting Serial No 0588008
Original Issue 12-97
INTRODUCTION
Table of Contents
534D-6 Starting Serial No 0588001
534 D6-TURBO Starting Serial No 0588008
Original Issue 12-97
Revised 6-1-99
JH 1-3
SECTION 10 — HYDRAULIC COMPONENTS (continued)
Crowd Cylinder 10-2
Tilt Cylinder (Iowa) 10-3
Compensating Cylinder (Iowa) 10-4
Sway Cylinder (Iowa) 10-5
Steering Cylinder (Iowa) 10-6
Main Hydraulic Control Valve 10-7
Rear Drive Motor 10-8
Priority Flow Control Valve 10-9
Flow Divider Valve 10-10
Brake Valve 10-11
Solenoid Valve 10-12
Sway Cylinder Valve 10-13
Inching Valve 10-14
Main Hydraulic Pump 10-15
Hydrostatic Transmission Pump 10-16
Front Drive Motor 10-17
Hydraulic Reservoir & Filters 10-18
Joystick Assembly 10-19
Traction Lock Valve 10-20
Thermal Bypass Valve Assembly 10-21
Quick Start Cylinder and Valve Assembly (534D-6T) 10-22
Quick Start Cylinder and Valve Assembly (534D-6) 10-23
SECTION 11 — ELECTRICAL
Dash Panel 11-1
Gauge Panel 11-2
Dash Harness Assembly 11-3
Battery & Cables 11-4
SECTION 12 — MISCELLANEOUS
Frame Decals 12-1
Boom Decals 12-2
Cushion Clamps & Clamp Sets 12-3
Added page 10-23 & changed the Description on 10-22
INTRODUCTION
Table of Contents
534D-6 Starting Serial No 0588001
534 D6-TURBO Starting Serial No 0588008
Original Issue 12-97
Revised 5-1-99
SECTION 13 — OPTIONAL EQUIPMENT
Cab Enclosure Installation (9134-5003) 13-1
Cab Enclosure Installation (9134-5003) – Cont 13-2
Foam Tire Option (9133-5002) – 36 Ft Boom 13-3
Auxiliary Hydraulics Field Kit 13-4
Auxiliary Hydraulics & LH Sway Assembly 13-5
LH Tilt Field Kit 13-6
LH Sway Assembly 13-7
LH Tilt/Sway Control 13-8
RH Auxiliary Hydraulics 13-9
Overhead Window 13-10
Dual PO Check Valve 13-11
Auxiliary Hydraulics Assembly with Electrics 13-12
42′ Boom Option 13-13
42′ Boom Assembly 13-14
Lift Cylinder (42′ Boom) 13-15
Auxiliary Hydraulics (42′ Boom) 13-16
LH Aux Hydraulics & LH Sway Assembly (42′ Boom) 13-17
Auxiliary Hydraulics With Electrics (42′ Boom) 13-18
Crowd Cylinder (42′ Boom) 13-19
Foam Tire Option (42′ Boom) 13-20
Work Light Package 13-21
Winch Installation 13-22
Engine Block Heater 13-23
Hydraulic Reservoir Heater Installation 13-24
Sway Cylinder (9108-3471) 13-25
Tilt-On Joystick Field Kit 13-26
Inline Bypass 13-27
Cab Enclosure Kit (9114-3267) – Upper Window & Front Wiper Assembly 13-28
Cab Enclosure Kit (9114-3267) – LH Side Assembly 13-29
Cab Enclosure Kit (9114-3267) – Cab Glass 13-30
Ether Start Field Kit 13-31
Rear Axle Advantage Kit 13-32
Rear Axle Rework Kit 13-33
* Added page 13-31 Ether Start Field Kit & moved
Rear Axle Rework Kit from 13-31 to page 13-33
ACCELERATOR CABLE 5-1
ACCELERATOR PEDAL 7-2
AIR CLEANER 5-7
AIR CLEANER ELEMENT 5-7
AIR CLEANER SERVICE INDICATOR 5-6
ALTERNATOR 5-2
ALTERNATOR FAN 5-2
ATTACHMENTS 4-1 thru 4-9
AUXILIARY HYDRAULICS 13-4
AUXILIARY HYDRAULICS (42′ BOOM) 13-16
BATTERY 11-4
BATTERY HOLD DOWN 11-4
BATTERY CABLES 11-4
BEARING PADS (Boom Sections) 3-1, 3-2, 3-3
BLOCK HEATER 13-23
BOOM DECALS 12-2
BOOM SECTIONS 3-1, 3-2, 3-3
BOOM, OPTIONAL (42′) 13-13
BRAKE PEDAL 7-5
BRAKE VALVE 10-11
BRAKE WARNING LIGHT 11-2
BREATHER (Filler cap) 10-18
BUCKETS 4-3
CAB ENCLOSURE 13-1
CARRIAGE & FORKS 4-1
COMPENSATING CYLINDER 10-4
COMPENSATING CYLINDER HYDRAULIC CIRCUIT 9-7
CONTROL VALVES 10-7, 10-9, 10-10
CROWD CYLINDER 10-2
CROWD CYLINDER HYDRAULIC CIRCUIT 9-6
DASH HARNESS 11-3
DECALS 12-1, 12-2
DECK 2-1
DRIVE CIRCUIT (Front) 9-3
DRIVE CIRCUIT (Rear) 9-4
INTRODUCTION
Alphabetical Index
534D-6 Starting Serial No 0588001
534 D6-TURBO Starting Serial No 0588008
Original Issue 12-97
KG 1-5
DUAL PO CHECK VALVE 13-11
DUMP CIRCUIT 9-2,
ELECTRICAL SYSTEMS 1-1, 11-2, 11-3, 11-4
ENGINE LEFT SIDE VIEW 5-1
ENGINE MOUNT 5-1
ENGINE RIGHT SIDE VIEW 5-2
ENGINE THROTTLE CONTROL 5-1
EXHAUST PIPE 5-8
EXHAUST STACK 5-8
EXHAUST SYSTEM 5-8
EXTENSION & RETRACTION CABLE ASSEMBLY 3-4
FILTERS 10-18
FILTER ELEMENT 10-18
FIRST BOOM SECTION 3-1
FIRST BOOM SECTION MOUNTING PIN 3-1
FLOORPLATE COMPONENTS 7-4
F-N-R SHIFTER 7-3
FRAME 2-1
FRAME SHROUDING & TRIM 2-1
FRONT AXLE 6-1
FRONT AXLE MOUNTING 2-4
FRONT AXLE DIFFERENTIAL CARRIER 6-3
FRONT AXLE DRIVE MOTOR 10-17
FRONT AXLE HOUSING 6-2
FRONT AXLE SHAFT & PLANETARY WHEEL END 6-5
FRONT BRAKE ASSEMBLY 6-4
FRONT DISC WHEEL & RIM 6-7
FUEL GAUGE 11-2
FUEL LEVEL SENDER 5-4
FUEL LINES 5-4
FUEL TANK & CAP 5-4
HOOD 2-1
HORN 2-1
HORN BUTTON 11-3
INTRODUCTION
Alphabetical Index
534D-6 Starting Serial No 0588001
534 D6-TURBO Starting Serial No 0588008
Original Issue 12-97
KG 1-6
HORN WIRING 11-3
HOURMETER 11-2
HYDRAULIC CIRCUITS 9-1 THRU 9-10
IGNITION SWITCH 11-3
INCHING VALVE 7-4, 7-5, 10-14
INLINE BYPASS 9-2, 10-21
INSTRUMENT PANEL 11-1, 11-2
JOYSTICK 9-10, 10-19
KITS 1-10, 1-11
LEFT HAND TILT/SWAY CONTROL 13-8
LIFT CYLINDER 10-1
LIFT CYLINDER HYDRAULIC CIRCUIT 9-5
LIFT CYLINDER (42′ BOOM) 13-15
MAIN BOOM SECTIONS 3-1, 3-2, 3-3
MAIN HYDRAULIC PUMP 5-1, 5-2, 10-15
MISCELLANEOUS ELECTRICAL COMPONENTS 11-1 thru 11-4
MUFFLER 5-8
NEGATIVE BATTERY CABLE 11-4
OIL COOLER 5-5, 9-2
OIL FILTER 5-1, 5-4, 10-18
OIL PRESSURE GAUGE 11-2
OIL PRESSURE SENDER 5-1
OIL RESERVOIR 10-18
OIL SUPPLY & PRESSURE LINES 9-1
POSITIVE BATTERY CABLE 11-4
PRIORITY FLOW CONTROL VALVE 10-9
QUICK SWITCH ASSEMBLY 3-5
QUICK SWITCH MOUNTED CARRIAGE ASSEMBLY 4-2
RADIATOR & HOSES 5-5
REAR AXLE FRAME 2-3
REAR AXLE MOUNTING PIN 2-3
REAR DRIVE MOTOR 10-8
INTRODUCTION
Alphabetical Index
534D-6 Starting Serial No 0588001
534 D6-TURBO Starting Serial No 0588008
Original Issue 12-97
KG 1-7
REAR STEERING AXLE 2-3
REAR STEERING AXLE DRIVE HUB 6-6
REPAIR KITS 1-10, 1-11
RESERVOIR FILLER-BREATHER 10-18
RESERVOIR SUPPLY CIRCUIT 9-1
RESERVOIR 10-18
RESERVOIR FILTER 10-18
RESERVOIR HEATER 13-24
RETRACTION CABLE 3-4
SEAT 2-1
SEAT BELT 2-1
SECOND BOOM SECTION 3-2
SERVICE BRAKE LINES 8-1
SERVICE KITS 1-10, 1-11
SOLENOID VALVES 10-12
STARTER MOTOR 5-2
STEERING COLUMN 7-3
STEERING CYLINDER 10-6
STEERING CYLINDER HYDRAULIC CIRCUIT 9-8
STEERING KNUCKLES 2-3
STEERING ORBITROL 7-3
STEERING WHEEL 7-3
SUPPLY HYDRAULIC CIRCUIT 9-1
SWAY CONTROL HANDLE & LINKAGE 7-1
SWAY CYLINDER 10-5
SWAY CYLINDER HYDRAULIC CIRCUIT 9-8
THERMAL BYPASS 9-2, 10-1
THIRD BOOM SECTION 3-3
TIE ROD ARM 2-3
TILT CONTROL HANDLE & LINKAGE 7-1
TILT CYLINDER 10-3,
TILT CYLINDER HYDRAULIC CIRCUIT 9-7
INTRODUCTION
Alphabetical Index
534D-6 Starting Serial No 0588001
534 D6-TURBO Starting Serial No 0588008
Original Issue 12-97
KG 1-8
TRACTION LOCK VALVE 10-20
TRAVEL ALARM 12-1
WATER TEMPERATURE GAUGE 11-2
WATER TEMPERATURE SENDER 5-2
WHEELS & TIRES 6-7
WINCH INSTALLATION 13-22
WIRING HARNESS 5-1, 5-3, 11-1, 11-2, 11-3
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