Ford Falcon Ba Series 2003 – 2005 Service Repair Manual
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LANGUAGE:ENGLISH
PAGES:2089
DOWNLOADABLE:YES
FILE TYPE:PDF
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DESCRIPTION:
Ford Falcon Ba Series 2003 – 2005 Service Repair Manual
About this Manual
Introduction
- This manual has been written in a fomiat that is designed to meet the needs of Ford technicians worldwide. The objective is to use common formats and include similar content in each manual worldwide- This manual provides general descriptions for accompfishingl service and repair work with tested, effective techniques. Following them will help assure reliability.
Replacement Parts
- Ford and Motorcraft parts are made to the same exacting standards as the original factory fitted components- For this reason, it is recommended that only genuine Ford or Motor craft parts are installed during service or repair.
Special Tools
- The Special Tool(s) Table provided at the beginning of each procedure shows all special tools required to cany out a repair. Where possible, illustrations are provided to assist in identifying the special tool required.
How to Use This Manual:
- This manual covers service and repair procedures. This manual is structured into groups and sections, with specific system sections collected together under their relevant group. A group covers a specific portion of the vehicle. The manual is divided into five groups, General Information, Chassis, Power train, Electrical and Body and Paint. The number of the group is the first number of a section number- Pages at the start of the manual list all sections available.
- Each section has a contents list detailing General Specifications, Description and Operation and Service Adjustment and Checks. If components need to m removed or disassembled in sequence, the sequence will be identified numerically in a graphic and the corresponding text will be numbered accordingly (refer to ‘Samples‘).
- All left and right-hand references to the vehicle are taken from a position sitting in the driver seat looking fonHard. All left and right-hand references to the engine are taken from a position at the flywheel looking towards the front camshaft pulley. Where appropriate, instructions will be given for the use of WDS, diagnostic equipment. Inspection and Verification \fisual Inspection Charts, Symptom Charts and other information charts (such as diagnostic routines), supplement test procedures with technical specifications, or navigate the user to a swcific test procedure.
TABLE OF CONTENTS:
Ford Falcon Ba Series 2003 – 2005 Service Repair Manual
100-00 General Information....................................................... 1 100-01 Identification Codes...................................................... 18 100-02 Jacking and Lifting....................................................... 24 100-04 Noise Vibration and Hardness.............................................. 26 204-00 Suspension system - General Information................................... 82 204-01 Front Suspension.......................................................... 91 204-02a Rear Suspension -IRS..................................................... 107 204-02b Rear Suspension - Beam Axle.............................................. 137 204-04 Wheels and Tires.......................................................... 145 205-00 Driveline System - General Information.................................... 154 205-01 Drive Shaft............................................................... 164 205-02a Rear Drive Axle - Differential - Beam Axle............................... 174 205-02b Independent Rear Suspension - Full Floating Axle......................... 213 205-05 Rear Drive Halfshafts..................................................... 226 206-00 Brake System - General Information........................................ 236 206-03 Front Disk Brake.......................................................... 249 206-04 Rear Disc Brake........................................................... 260 206-05 Parking Brake and Actuation............................................... 269 206-06 Hydraulic Brake Actuation................................................. 278 206-06x Hydraulic Brake Actuation - Load Proportioning Valve (1 tonne option).... 306 206-09 Anti Lock Control......................................................... 309 211-00 Steering System - General Information..................................... 339 211-02 Power Steering............................................................ 345 211-03 Steering Linkage.......................................................... 378 211-04 Steering Column........................................................... 386 211-05 Steering Column Switches.................................................. 401 303-00 Engine System - General Information....................................... 408 303-01A Engine - I6.............................................................. 427 303-01b Engine - 5.4L (3V)....................................................... 484 303-01c Engine - V8 (4V)......................................................... 577 303-03 Engine Cooling............................................................ 671 303-04b Fuel Charging and Controls - Turbocharger................................ 688 303-04c Single Fuel LPG.......................................................... 710 303-05 Accessory Drive........................................................... 755 303-06 Starting System........................................................... 761 303-12 Intake Air Distribution and Filtering..................................... 778 303-14 Powertrain Control Management............................................. 784 307-01 Automatic Transmission.................................................... 895 307-05 Automatic Transmission External Controls.................................. 995 308-01 Clutch....................................................................1011 308-02 Clutch Controls...........................................................1025 308-03a Manual Transmission - I6.................................................1036 308-03b Manual Transmission - TR3650.............................................1084 308-06 Manual Transmission External Controls.....................................1135 309-00 Exhaust System............................................................1140 310-00 Fuel System...............................................................1157 310-02 Acceleration Control......................................................1174 412-00 Climate Control System - General Information..............................1190 412-02 Heating and Ventilation...................................................1194 412-03 Air Conditioning..........................................................1225 412-04 Control Components........................................................1285 413-01 Instrument Cluster........................................................1315 413-06 Horn......................................................................1341 413-07 Clock.....................................................................1349 413-08 Interior Command Centre...................................................1355 413-13 Parking Aid...............................................................1381 414-00 Charging System - General.................................................1397 414-01 Battery, Mounting and Cables..............................................1399 414-02 Alternator and Regulator..................................................1405 415-00 Entertainment System - General Information................................1419 415-01 Audio Unit................................................................1442 415-02 Antenna...................................................................1448 415-03 Speakers..................................................................1454 417-01 Exterior Lighting.........................................................1459 417-02 Interior Lighting.........................................................1519 418-00 Module Communications Network.............................................1527 419-07 Satellite Navigation......................................................1549 419-08 Cellular Phone............................................................1563 419-10 Body Electronics Module (BEM).............................................1570 501-00 Body System - General.....................................................1602 501-02 Front End Body Panels.....................................................1606 501-03 Body Closures.............................................................1615 501-04 Pickup Bed and Platform Body..............................................1624 501-05 Interior Trim and Ornamentation...........................................1629 501-08 Exterior Trim and Ornamentation...........................................1642 501-09 Rear View Mirrors.........................................................1651 501-10 Seating...................................................................1665 501-11 Glass, Frames and Mechanisms..............................................1696 501-12 Instrument Panel and Console..............................................1710 501-14 Handles, Locks, Latches and Entry Systems.................................1719 501-16 Wipers And Washers........................................................1734 501-17 Sunroof...................................................................1745 501-19 Bumpers...................................................................1762 501-20a Occupant Restraints - Active.............................................1769 501-20b Occupant Restraints - Passive............................................1783 501-25a Body Repairs - General...................................................1945 501-25b Body Repairs - Corrosion.................................................1948 501-25c Body Repairs - Plastic...................................................1957 501-25d Body Repairs - Water Leaks...............................................1962 501-25e Body Repairs - Wind Noise................................................1972 501-25g Body Repairs - Noise, Vibration and Harshness............................1979 501-26 Body Repairs - Tolerance Checks...........................................1987 501-27 Front End Sheet Metal Repairs.............................................2007 501-28 Roof Sheet Metal Repairs..................................................2015 501-29 Side Panel Sheet Metal Repairs............................................2022 501-30 Rear End Sheet Metal Repairs..............................................2047 501-31 Body Welding and High Strength Steel......................................2069 501-32 Paint Preparation and Application.........................................2083
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Carmelo Xavier –
Very happy! I was confused, you helped, good job! I probably will use you again