Fiat Hitachi Excavator FH90W Workshop Manual – PDF DOWNLOAD
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Fiat Hitachi Excavator FH90W Workshop Manual – PDF DOWNLOAD
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Fiat Hitachi Excavator FH90W Workshop Manual – PDF DOWNLOAD
INTRODUCTION
2.1 INTRODUCTION
- This service manual has been prepared in order to increase repair quality, providing to the technicians the elements for a good knowledge of the product and showing the proper procedures to carry out the maintenance operations. We recommend to thoroughly read the content and follow it when necessary.
- It is a concise guide for a specific machine. It covers construction features, operation principle, troubleshooting, disassembly and assembly of components and repair action.
- Using this manual in systematic and rational way it is possible to reduce the repairing errors and delay that could cause machine stop with a detriment of cost management.
- The information quoted in this service manual are supplied also to be used for training aids. Therefore it is advisable to be used in the training of new personnel that will be employed in the machine maintenance.
SAFETY PRECAUTIONS
GENERALITIES
- Read the Operation and Maintenance Instruction Manual carefully before starting, operating, maintaining, fuelling or servicing the machine. Carefully read the explanation to each and all safety signs in the special section of this Manual before starting, operating, maintaining, fuelling or servicing the machine.
- Machine-mounted safety plates are colour coded yellow with black borders when they refer to points where special ATTENTION must be paid and failure to observe them may cause a serious DANGER to the integrity of machine operators. They are white with red borders and black lettering when they refer to a FORBIDDEN practice.
- It is fundamental that all machine operators know very well the meaning of each safety plate as this considerably decreases operating hazards and accidents. Do not allow unauthorised personnel to operate or service this machine. Do not wear rings, wrist watches, jewellery, loose or hanging garments, such as ties, torn clothing, scarves, unbuttoned or unzipped jackets that can get caught in moving parts.
- Wear certified safety clothes such as: hard hat, no-slip footwear, heavy gloves, ear protection, safety glasses , reflector vests, respirators every time the job requires it. Ask your employer about safety regulations in force and protective equipment. Always keep the operator’s compartment, step plates, grab-rails and handles clean and clear of foreign objects, oil, grease, mud or snow to minimise the danger of slipping or stumbling. Remove mud or grease from your shoes before operating the machine.
- Do not jump on or off the machine. Always keep both hands and one foot, or both feet and one hand in contact with steps and/or grab rails. Do not use controls or hoses as hand holds. Hoses and controls are movable parts and do not provide solid support. Besides, controls may be inadvertently moved and cause unexpected movement of the machine or its attachments. Never operate the machine or its attachments from any position other than sitting in the driver’s seat.
- Keep head, body, limbs, hands and feet inside the operator’s compartment at all times to reduce exposure to external hazards. Be careful of possible slippery conditions of the steps and hand rails as well as of the ground around the machine. Wear protective boots or shoes with the soles made of highly no-slip rubber. Do not leave the machine until it has come to a complete stop.
- Always check height, width and weight limitations which may be encountered in the working site and ensure the machine does not exceed them. Assess exact paths of gas ducts, water mains, telephone lines, sewers, overhead and underground electric lines and all other possible obstacles.
- Such paths should be opportunely defined by competent Authorities. If necessary, require that the service is interrupted or said installations are moved prior to starting the work. You must know the working capacity of the machine. Define the rear upperstructure swing area and provide for opportune barriers to prevent access into it. Never exceed machine lifting capacity. Remain within the limits shown in the loading capacity chart located on the machine
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TABLE OF CONTENTS:
Fiat Hitachi Excavator FH90W Workshop Manual – PDF DOWNLOAD
WORKSHOP MANUAL........................................................................... 1 SECTION 1................................................................................. 4 1. SECTIONS AND GROUPS INDEXES........................................................ 5 2. INTRODUCTION....................................................................... 7 2.1 INTRODUCTION.................................................................. 7 2.2 MANUAL HANDLING............................................................... 7 2.3 SYMBOLS AND INDICATIONS....................................................... 8 3. FEATURES OF THE MANUAL............................................................. 9 3.1 MANUAL COMPOSITION............................................................ 9 3.2 BRIEF INFORMATION FOR MANUAL CONSULTATION..................................... 11 SECTION 2................................................................................. 13 INFORMATION SECTION................................................................... 14 GENERALITIES...................................................................... 14 STARTING.......................................................................... 14 OPERATING......................................................................... 14 STOPPING.......................................................................... 17 MAINTENANCE........................................................................... 17 GENERALITIES...................................................................... 17 TRANSFERS AND TRANSPORTATION...................................................... 19 ENGINE............................................................................ 20 ELECTRICAL SYSTEM................................................................. 20 HYDRAULIC SYSTEM.................................................................. 20 TOOLS............................................................................. 20 TYRES AND WHEELS.................................................................. 21 RECOGNISE SAFETY INFORMATION.......................................................... 22 SAFETY SIGNS.......................................................................... 50 SECTION 3................................................................................. 60 1. GENERALITY......................................................................... 61 1.1 INTRODUCTION.................................................................. 61 1.2 BASIC COMPONENTS OF THE WHEELED EXCAVATOR WITH MONOBLOC....................... 62 1.3 BASIC COMPONENTS OF THE WHEELED EXCAVATOR WITH TRIPLE ARTICULATION............ 63 1.4 BASIC COMPONENTS OF THE WHEELED EXCAVATOR WITH OFFSET DIGGING ARM............. 64 1.5 DENTIFICATION DATA............................................................ 65 2. TECHNICAL SPECIFICATIONS........................................................... 67 2.1 GENERAL SPECIFICATIONS........................................................ 67 2.2 DIMENSIONS (mm) - (MONOBLOC VERSION).......................................... 72 2.3 DIGGING PERFORMANCES (mm) - (MONOBLOC VERSION)................................ 73 2.4 DIMENSIONS (mm) - (TRIPLE ARTICULATION VERSION)............................... 74 2.5 DIMENSIONS (mm) - (TRIPLE ARTICULATION VERSION)............................... 75 2.6 DIMENSIONS (mm) - (OFFSET DIGGING ARM VERSION)................................ 76 2.7 DIGGING PERFORMANCES - (OFFSET DIGGING ARM VERSION)........................... 77 2.8 DIGGING PERFORMANCES - (MONOBLOC VERSION WITH CLAMSHELL BUCKET)............... 78 2.9 DIGGING PERFORMANCES - (TRIPLE ARTICULATION VERSION WITH CLAMSHELL BUCKET).... 79 2.10 BUCKET USEFULNESS DEPENDING ON ARM........................................... 80 2.11 LIFTING CAPACITY............................................................. 81 3. FILLING CHART...................................................................... 85 SECTION 4................................................................................. 87 1. SUPERSTRUCTURE..................................................................... 89 1.1 MAIN FRAME AND COUNTERWEIGHT.................................................. 89 1.2 ENGINE GROUP.................................................................. 90 1.3 HYDRAULIC OIL RESERVOIR....................................................... 95 1.4 FUEL RESERVOIR................................................................ 98 1.5 COVERS AND PROTECTIONS........................................................ 99 1.6 CAB GROUP..................................................................... 102 1.7 CAB HEATER.................................................................... 105 1.8 CAB ELECTRIC COMPONENTS....................................................... 106 1.9 CHASSIS ELECTRIC COMPONENTS................................................... 108 1.10 SUPERSTRUCTURE MAINTENANCE................................................... 115 1.11 SUPERSTRUCTURE HYDRAULIC SYSTEM PIPING....................................... 132 1A. FLEXIBLE HOSES AND CONNECTIONS.................................................... 143 1A.1 FLEXIBLE HOSES AND CONNECTIONS............................................... 143 2. HYDRAULIC PUMPS.................................................................... 155 2.1 HYDRAULIC PUMPS............................................................... 155 2.2 MAIN PUMP..................................................................... 157 2.3 SECONDARY PUMP................................................................ 164 2.4 GEAR DOUBLE PUMP.............................................................. 169 2.1 MAIN PUMP..................................................................... 171 2.2 SECONDARY PUMP................................................................ 195 2.3 GEAR DOUBLE PUMP.............................................................. 213 3. CONTROL VALVES..................................................................... 219 3.1 MAIN CONTROL VALVE............................................................ 219 3.2 ROTATION CONTROL VALVE........................................................ 236 3.1 MAIN CONTROL VALVE............................................................ 241 3.2 ROTATION CONTROL VALVE........................................................ 244 4. SWING DEVICE....................................................................... 247 4.1 SWING DEVICE.................................................................. 247 4.2 SWING HYDRAULIC MOTOR......................................................... 249 4.3 SWING REDUCTION DEVICE........................................................ 253 4.1 SWING HYDRAULIC MOTOR......................................................... 255 4.2 DISASSEMBLY AND ASSEMBLY OF SWING REDUCTION DEVICE............................ 267 5. TRAVEL PILOT VALVE................................................................. 283 5.1 HAND PILOT VALVE.............................................................. 283 5.2 PEDAL......................................................................... 287 6. CENTER JOINT....................................................................... 289 6.1 CENTER JOINT.................................................................. 289 6.1 DISASSEMBLY AND ASSEMBLY OF CENTER JOINT...................................... 291 7. STEERING VALVE..................................................................... 293 7.1 STEERING VALVE................................................................ 293 7.1 STEERING UNIT DISASSEMBLY AND ASSEMBLY........................................ 297 8. BRAKE PEDAL VALVE.................................................................. 315 8.1 BRAKE PEDAL VALVE............................................................. 315 8.1 MAINTENANCE................................................................... 319 8.2 BRAKE PUMP DISASSEMBLY - ASSEMBLY............................................. 321 9. ACCUMULATORS....................................................................... 341 9.1 ACCUMULATORS.................................................................. 341 9.1 DISASSEMBLY AND ASSEMBLY OF ACCUMULATOR....................................... 345 10. SOLENOID VALVES................................................................... 347 10.1 SELECTOR SOLENOID VALVES..................................................... 347 10.2 SERVICE SOLENOID VALVE GROUP................................................. 349 10.3 STEERING TYPE CONTROL SOLENOID VALVE......................................... 351 10.4 POWER CONTROL DISCONNECTION SOLENOID VALVE (WITH FLOW DIVIDER)............... 352 10.5 SOLENOID VALVE FOR CLAMSHELL BUCKET ROTATION CONTROL......................... 355 SECTION 5................................................................................. 357 1. UNDERCARRIAGE...................................................................... 359 1.1 OUTLINES...................................................................... 359 1.2 LOWER FRAME................................................................... 360 1.3 SWING BEARING................................................................. 361 1.4 TRAVEL UNIT................................................................... 364 1.5 WHEELS........................................................................ 365 1.6 BLADE ASSEMBLY................................................................ 377 1.7 LATERAL STABILIZERS........................................................... 378 1.8 HYDRAULIC HOSES AND UNDERCARRIAGE COMPONENTS.................................. 379 2. TRAVEL HYDRAULIC MOTOR............................................................. 389 2.1 TRAVEL HYDRAULIC MOTOR........................................................ 389 2.1 DISASSEMBLY AND ASSEMBLY...................................................... 393 3. TRANSMISSION....................................................................... 417 3.1 TRANSMISSION.................................................................. 417 3.1 TRANSMISSION ASSEMBLY AND DISASSEMBLY......................................... 423 4. AXLES.............................................................................. 449 4.1 REAR AXLE..................................................................... 449 4.2. FRONT AXLE................................................................... 456 4.3 BRAKING UNIT.................................................................. 463 4.1 REAR AXLE/FRONT AXLE.......................................................... 467 5. TRANSMISSION SHAFT................................................................. 551 5. 1 TRANSMISSION SHAFT........................................................... 551 5.1 DISASSEMBLY AND ASSEMBLY...................................................... 553 SECTION 6................................................................................. 555 1. FRONT-END ATTACHMENT............................................................... 557 1.1 MONOBOOM ASSEMBLY............................................................. 557 1.2 TRIPLE ARTICULATION ASSEMBLY.................................................. 559 1.3 OFFSET DIGGING ASSEMBLY....................................................... 563 1.4 PENETRATION ARM ASSEMBLY...................................................... 567 1.5 BUCKET ASSEMBLY............................................................... 570 1.6 FRONT PIPINGS................................................................. 571 1.7 MAINTENANCE STANDARD.......................................................... 585 2. HYDRAULIC CYLINDERS................................................................ 617 2.1 CONSTRUCTION AND FUNCTION..................................................... 617 2.1 CYLINDER DISASSEMBLY - ASSEMBLY............................................... 621 3. PINS AND BUSHINGS.................................................................. 629 3.1 SPECIFICATIONS................................................................ 629 SECTION 7................................................................................. 631 1. GENERALITIES....................................................................... 633 2. MAIN HYDRAULIC SYSTEM.............................................................. 635 2.1 GENERALITIES.................................................................. 635 2.2 SUCTION CIRCUIT AND DELIVERY CIRCUIT.......................................... 636 2.3 RETURN CIRCUIT................................................................ 642 2.4 DRAINAGE CIRCUIT.............................................................. 644 3. PILOT/BRAKES SYSTEM................................................................ 647 3.1 GENERALITIES.................................................................. 647 3.2 SUCTION CYLINDER.............................................................. 647 4. STEERING SYSTEM.................................................................... 655 4.1 GENERALITIES.................................................................. 655 4.2 STEERING CIRCUIT.............................................................. 656 5. BRAKES SYSTEM...................................................................... 659 5.1 GENERALITIES.................................................................. 659 5.2 DESCRIPTION OF BRAKES SYSTEM.................................................. 659 5.3 OPERATION OF BRAKE PEDAL VALVE................................................ 661 6. OPERATION OF CIRCUITS.............................................................. 665 6.1 GENERALITIES.................................................................. 665 6.2 CIRCUIT WITH CONTROLS IN NEUTRAL.............................................. 666 6.3 BOOM CIRCUIT.................................................................. 668 6.4 DIPPER STICK CIRCUIT.......................................................... 670 6.5 BUCKET CIRCUIT................................................................ 672 6.6 POSITIONER ARM CIRCUIT........................................................ 674 6.7 TRAVEL CIRCUIT................................................................ 676 6.8 ARM ANGLE CIRCUIT............................................................. 678 6.9 STABILIZER/ BLADE CONTROL CIRCUIT............................................. 680 6.10 HYDRAULIC HAMMER / SHRUB CUTTER CIRCUIT...................................... 682 6.11 TURRET SWING CIRCUIT......................................................... 684 7. TRAVEL CIRCUIT..................................................................... 687 7.1 DESCRIPTION................................................................... 687 7.2 TRAVEL HYDRAULIC MOTOR CONTROL CIRCUIT........................................ 687 7.3 PARKING BRAKE CONTROL CIRCUIT................................................. 690 8. HYDRAULIC SYSTEM DIAGRAM........................................................... 692 SECTION 8................................................................................. 695 1. SAFETY RULES....................................................................... 697 1.1 SAFETY RULES.................................................................. 697 2. SPECIFICATIONS AND DATA............................................................ 699 2.1 SPECIFICATIONS AND DATA....................................................... 699 3. LOCATION AND FUNCTIONS OF COMPONENTS............................................... 701 3.1 CONSTRUCTION.................................................................. 701 3.2 LOCATION OF ELECTRICAL COMPONENTS............................................. 701 3.3 INSTRUMENTS AND CONTROLS...................................................... 708 4. ARRANGEMENT AND OPERATION.......................................................... 723 4.1 ELECTRICAL SYSTEM............................................................. 723 5. ELECTRICAL SYSTEM GENERALITIES..................................................... 783 5.1 CONNECTIONS WITH DIODES....................................................... 783 5.2 CONNECTIONS WITH FUSE BOX..................................................... 784 5.3 CONNECTIONS WITH MINI RELAYS.................................................. 785 5.4 CONTROLLER.................................................................... 786 5.5 MONITOR CONNECTIONS ON SWITCHES-INDICATORS PANEL.............................. 787 5.6 CONNECTIONS BETWEEN OPERATOR'S SEAT AND FRAME................................. 788 5.7 CONNECTIONS WITH OPERATOR'S RIGHT SIDE........................................ 789 5.8 CONNECTIONS WITH OPERATOR'S LEFT SIDE......................................... 790 5.9 THROTTLE PISTON CONTROL ELECTRONIC UNIT (SMC)................................. 791 5.10 CONNECTIONS BETWEEN OPERATOR'S SEAT WIRE AND FRAME WIRE...................... 792 5.11 CONNECTIONS WITH TEST CONNECTOR.............................................. 793 6. ELECTRIC COMPONENTS................................................................ 795 6.1 THROTTLE CONTROL.............................................................. 795 6.2 CENTER JOINT.................................................................. 796 6.3 BATTERIES..................................................................... 797 6.4 ALTERNATOR.................................................................... 798 6.5 STARTER....................................................................... 800 SECTION 9................................................................................. 805 1. INTRODUZIONE....................................................................... 807 1.1 GENERAL INFORMATION........................................................... 807 2.HYDRAULIC SYSTEM TROUBLESHOOTING.................................................... 810 2.1 GENERALITIES.................................................................. 810 2.2 FRONT ATTACHMENT.............................................................. 814 2.3 SWING......................................................................... 820 2.4 TRAVEL........................................................................ 826 2.5 BRAKE SYSTEM.................................................................. 828 2.6 STEERING SYSTEM............................................................... 832 2.7 DRIVE AXLES................................................................... 834 2.8 TRANSMISSION.................................................................. 838 3 . ELECTRICAL SYSTEM TROUBLESHOOTING................................................. 841 3.1 ELECTRICAL SYSTEM COMPONENTS.................................................. 841 3.2 RELAYS AND FUSES.............................................................. 850 3.3 CHECKS ON ELECTRICAL COMPONENTS............................................... 853 3.4 CHECKS ON PILOT CONTROL SYSTEM ELECTRICAL CIRCUIT............................. 856 3.5 BRAKE SYSTEM ELECTRICAL CHECKS................................................ 858 3.6 TRAVEL CONTROL ELECTRICAL CIRCUITS CHECKS..................................... 866 3.7 STABILIZERS CONTROL ELECTRICAL CIRCUIT CHECKS................................. 868 3.8 BLADE CONTROL ELECTRICAL CIRCUIT CHECKS....................................... 872 3.9 POSITIONING CONTROL ELECTRICAL CIRCUIT CHECKS................................. 874 3.10 HAMMER CONTROL ELECTRICAL CIRCUIT CHECKS..................................... 876 3.11 AXLE LOCK ELECTRICAL CIRCUIT CHECKS.......................................... 878 3.12 THROTTLE CONTROL ELECTRICAL CIRCUIT CHECKS................................... 880 3.13 DIESEL ENGINE FAILED TO START UP............................................. 884 3.14 MONITOR FAILED TO OPERATE WITH START-UP KEY IN "ON" POSITION................. 886 3.15 STEERING CONTROL............................................................. 888 3.16 TEST HARNESSES KIT 75301702.................................................. 900 SECTION 10................................................................................ 907 1. INTRODUCTION....................................................................... 909 1.1 GENERAL INFORMATION FOR TESTING OF THE MACHINE................................ 909 2. PERFORMANCE STANDARD............................................................... 911 2.1 TABLE OF EXCAVATOR PERFORMANCE STANDARD....................................... 911 2.2 TABLE OF HYDRAULIC COMPONENTS PERFORMANCE STANDARD............................ 913 2.3 MAIN PUMP P-Q DIAGRAM......................................................... 914 2.4 SWING PUMP P-Q DIAGRAM........................................................ 915 3. PREPARATION FOR PERFORMANCE TEST................................................... 917 3.1 INTRODUCTION.................................................................. 917 4. EXCAVATOR PEFORMANCE TEST.......................................................... 919 4.1 ENGINE PERFORMANCE (DIESEL ENGINE SPEEDS)..................................... 919 4.2 SWING PERFORMANCE............................................................. 921 4.3 FRONT ATTACHMENT PERFORMANCE.................................................. 925 4.4 CONTROL LEVERS / PEDAL LEVERS / BRAKE PEDAL................................... 928 4.5 STEERING...................................................................... 929 4.6 BRAKES SYSTEM................................................................. 930 5. HYDRAULIC COMPONENTS PERFORMANCE TEST.............................................. 933 5.1 PILOT PRESSURE RELIEF VALVE................................................... 933 5.2 PRESSURE RELIEF VALVES........................................................ 934 5.3 TRANSMISSION DRIVE SHAFT...................................................... 939 5.4 HYDRAULIC PUMPS............................................................... 941 SECTION 11................................................................................ 945 10. GENERAL INFORMATION............................................................... 949 10.1 INTRODUCTION................................................................. 949 10.2 ENGINE VIEW.................................................................. 950 10.3 ENGINE IDENTIFICATION........................................................ 951 10.4 SAFETY....................................................................... 952 10.5 ENGINE LIFT EQUIPMENT........................................................ 953 10.6 VITON SEALS.................................................................. 954 10.7 FIAT-HITACHI RECOMMENDED CONSUMABLE PRODUCTS................................. 955 11. SPECIFICATIONS.................................................................... 957 11.1 BASIC ENGINE DATA............................................................ 957 11.2 RECOMMENDED TORQUE TENSIONS.................................................. 959 11.3 COMPRESSION TEST DATA........................................................ 963 12. CYLINDER HEAD ASSEMBLY............................................................ 965 12.1 GENERAL DESCRIPTION.......................................................... 965 12.2 ROCKER COVER................................................................. 966 12.3 ROCKER ASSEMBLY.............................................................. 967 12.4 CYLINDER HEAD ASSEMBLY....................................................... 969 12.5 VALVE SPRINGS................................................................ 970 12.6 CYLINDER HEAD ASSEMBLY....................................................... 972 12.7 VALVES AND VALVE SPRINGS..................................................... 978 12.8 VALVE GUIDES................................................................. 980 12.9 CYLINDER HEAD................................................................ 983 12.10 DATA AND DIMENSIONS......................................................... 986 13. PISTON AND CONNECTING ROD......................................................... 991 13.1 GENERAL DESCRIPTION.......................................................... 991 13.2 BIG END BEARING.............................................................. 993 13.3 PISTON AND CONNECTING ROD.................................................... 995 13.4 PISTON RINGS................................................................. 998 13.5 PISTON AND CONNECTING ROD.................................................... 999 13.6 PISTON AND PISTON RINGS......................................................1001 13.7 CONNECTING ROD...............................................................1002 13.8 SMALL END BUSH...............................................................1002 13.9 PISTON COOLING JETS..........................................................1003 13.10 DATA AND DIMENSIONS.........................................................1004 14. CRANKSHAFT........................................................................1007 14.1 GENERAL DESCRIPTION..........................................................1007 14.2 CRANKSHAFT PULLEY............................................................1008 14.3 REAR OIL SEAL ASSEMBLY.......................................................1009 14.4 THRUST WASHERS...............................................................1011 14.5 MAIN BEARINGS................................................................1014 14.6 CRANKSHAFT...................................................................1016 14.7 BALANCER UNIT................................................................1020 14.8 DATA AND DIMENSIONS..........................................................1028 15. TIMING CASE COVER AND DRIVE.......................................................1031 15.1 GENERAL DESCRIPTION..........................................................1031 15.2 TIMING CASE COVER............................................................1032 15.3 FRONT OIL SEAL...............................................................1033 15.4 IDLER GEAR AND HUB...........................................................1035 15.5 FUEL PUMP GEAR...............................................................1038 15.6 CAMSHAFT GEAR................................................................1040 15.7 CRANKSHAFT GEAR..............................................................1041 15.8 TIMING CASE..................................................................1041 15.9 CAMSHAFT AND TAPPETS.........................................................1043 15.10DATA AND DIMENSIONS..........................................................1044 16. GENERAL DESCRIPTION...............................................................1047 16.1 GENERAL DESCRIPTION..........................................................1047 16.2 CYLINDER BLOCK...............................................................1047 16.3 CYLINDER LINER...............................................................1049 16.4 CYLINDER BORE, ENGINE TYPE AR................................................1055 16.5 DATA AND DIMENSIONS..........................................................1056 17. ENGINE TIMING.....................................................................1059 17.1 GENERAL DESCRIPTION..........................................................1059 17.2 DATA AND DIMENSIONS..........................................................1064 19. LUBRICATION SYSTEM................................................................1065 19.1 FILTER CANISTER..............................................................1065 19.2 FILTER HEAD..................................................................1066 19.3 SUMP.........................................................................1067 19.4 OIL STRAINER AND SUCTION PIPE................................................1067 19.5 LUBRICATING OIL PUMP.........................................................1068 19.6 RELIEF VALVE.................................................................1072 19.7 DATA AND DIMENSIONS..........................................................1074 20. FUEL SYSTEM.......................................................................1075 20.1 GENERAL DESCRIPTION..........................................................1075 20.2 FUEL FILTERS.................................................................1079 20.3 ATOMISERS....................................................................1082 20.4 FUEL LIFT PUMP...............................................................1084 20.5 LUCAS DP 200 SERIES FUEL INJECTION PUMP......................................1087 20.6 DATA AND DIMENSIONS..........................................................1093 21. COOLING SYSTEM....................................................................1095 21.1 GENERAL DESCRIPTION..........................................................1095 21.2 THERMOSTATS..................................................................1096 21.3 COOLANT PUMP - EALY GEAR DRIVEN..............................................1097 21.4 FAN DRIVE....................................................................1100 21.5 DATA AND DIMENSIONS..........................................................1101 22. FLYWHEEL AND HOUSING..............................................................1103 22.1 GENERAL DESCRIPTION..........................................................1103 22.2 FLYWHEEL.....................................................................1103 22.3 RING GEAR....................................................................1103 22.4 FLYWHEEL HOUSING.............................................................1104 22.5 DATA AND DIMENSIONS..........................................................1105 23A. ELECTRICAL EQUIPMENT.............................................................1107 23A.1 GENERAL DESCRIPTION.........................................................1107 23A.2 PRECAUTIONS.................................................................1107 23A.3 ALTERNATOR..................................................................1109 23A.4 FAULT DIAGNOSIS.............................................................1109 23A.5 DATA AND DIMENSIONS.........................................................1111 23B. ELECTRICAL EQUIPMENT.............................................................1113 23B.1 GENERAL DESCRIPTION.........................................................1113 23B.2 STARTER MOTOR...............................................................1113 23B.3 DATA AND DIMENSIONS.........................................................1115 23C. ELECTRICAL EQUIPMENT.............................................................1117 23C.1 GENERAL DESCRIPTION.........................................................1117 23C.2 STARTING AID................................................................1117 23C.3 DATA AND DIMENSIONS.........................................................1119 25. AUXILIARY EQUIPMENT...............................................................1121
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