Zoomlion Truck Crane 90-220T Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Zoomlion Truck Crane 90-220T Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 289
Downloadable : Yes
File Type : PDF
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DESCRIPTION:
Zoomlion Truck Crane 90-220T Maintenance Manual – PDF DOWNLOAD
To Users:
Maintenance Manual for Truck Crane:
- Regular inspection, troubleshooting and maintenance should be necessary for your truck crane to give full play to its good performance, ensure safe and reliable operation and extend the service life. In order to facilitate your regular inspection, troubleshooting and maintenance, we provide you this Maintenance Manual.
- This Maintenance Manual will detail the rules and instructions about truck crane inspection, troubleshooting and maintenance, as well as judgment and treatment of the common faults.
- In order to make this truck crane work normally and ensure the safety of yourself and others, please carefully read this Manual, Operating Manual and other accompanying documents before any maintenance, and if anything unclear or doubtful, please contact your local service engineer. We will provide you with timely and effective technical support.
- Our company will take no responsibility for any bad consequence incurred due to any disobedience to this Manual for maintenance or troubleshooting.
- During maintenance of this truck crane, unauthorized personnel shall not remove or adjust the hydraulic assembly.
- When the truck crane has its hydraulic assembly or any part suffering from any fault or damage, please contact your local service engineer.
- Due to continuous improvement on the product design, product upgrading and specification difference of the product, some pictures and text details in this Manual may be different from your own products. Our company shall reserve the right to revise the contents of this Maintenance Manual as a result of technological improvements, and any change shall be subject to no notice in advance. Thank you for your understanding.
Chapter 1 Crane Maintenance Instructions:
Your correct maintenance shall be an important prerequisite to ensure the value of this truck crane. Before any maintenance, please carefully read and correctly understand this manual, and implement daily and regular maintenance of this truck crane in accordance with the contents and requirements of this manual. At the same time, our nationwide ZOOMLION marketing service networks will strive to provide you with professional consulting, maintenance and repair services. This chapter will explain the scope of responsibility for maintenance of this crane.
1.1 Instructions to maintenance cycles
The daily and weekly maintenance is called as routine maintenance, and the maintenance over a week is called as regular maintenance. This truck crane must be maintained periodically in strict accordance with the technical requirements and methods as stated in this manual.
1.2 User’s responsibilities
In order to ensure the usability and safety of this product in the long term, please follow the contents and requirements as stated in this manual to implement routine and regular maintenance of this crane, and you must fulfill the duties included but not limited to:
a) Correctly operate and use this product in accordance with the Operator’s Manual.
b) Follow the contents and requirements as stated in this manual to implement routine and regular maintenance of this crane, but professional repair must be carried out at our designated marketing service networks.
c) Please use pure ZOOMLION accessories.
d) Timely and accurately report any fault of the crane to our designated marketing service networks.
TABLE OF CONTENTS:
Zoomlion Truck Crane 90-220T Maintenance Manual – PDF DOWNLOAD
To Users I
Instructions for Safety Information II Chapter 1 Crane Maintenance Instructions
1 1 Instructions to maintenance cycles 1-1
1 2 User’s responsibilities 1-1
1 3 Obligations of marketing service networks 1-1
1 4 Disclaimer 1-2
Chapter 2 Maintenance Schedule
2 1 Routine inspections and maintenance 2-1
2 2 Inspections and maintenances during break-in period 2-11 2 3 Monthly inspections and maintenance 2-21
2 4 Quarterly inspections and maintenance 2-26
2 5 Semi-annually inspections and maintenance 2-30
2 6 Every 9 months inspections and maintenance 2-38
2 7 Yearly inspections and maintenance 2-39
2 8 Every 18 months inspections and maintenance 2-41
2 9 Every 24 months inspections and maintenance 2-42
2 10 Every 36 months inspections and maintenance 2-44
Chapter 3 Daily Maintenance and Maintenance Guidelines 3 1 Inspection of liquid level, pressure and temperature 3-1
3 1 1 Inspection of hydraulic oil level, pressure and temperature 3-1
3 1 2 Inspection of fuel reserve 3-4
3 1 3 Inspection of engine oil level and pressure 3-4
3 1 4 Inspection of engine coolant level and temperature 3-6
3 2 Inspections and maintenance of hydraulic system 3-8
3 3 Inspections and maintenance of oil and water leakage 3-11 3 4 Inspections and maintenance of safety insicators and devices 3-12
3 4 1 Superstructure 3-12
3 4 2 Chassis 3-13
3 5 Inspections and maintenance of wire rope 3-18
3 6 Inspections and maintenance of steering system 3-19
3 7 Inspections and maintenance of brake system 3-21
3 8 Inspections and maintenance of wheel 3-24
3 9 Inspections and maintenance of outriggers 3-26
MAINTENANCE MANUAL FOR TRUCK TRANE
IV 90-220tTruckCrane
Chapter 4 Periodical Maintenance Guidelines for Superstructure
4 1 Periodical inspections and maintenance 4-1
4 1 1 Periodical inspections and replacement of fuel filter element 4-1
4 1 2 Periodical inspections and replacement of air filter element 4-1
4 1 3 Periodical inspections and replacement of high-pressure oil filter element 4-1 4 1 4 Periodical inspections and replacement of return-line filter element 4-1
4 1 5 Periodical inspections and replacement of hydraulic oil filter of closed pump
4-3
4 1 6 Periodical inspections and replacement of hoses 4-4
4 1 7 Periodical inspections and replacement of central lubricating system 4-4
4 1 8 Periodical inspections and replacement of battery 4-6
4 1 9 Periodical inspections and replacement of air conditioning 4-7
4 2 Periodical inspections and replacement of fluid 4-10
4 2 1 Periodical inspections and replacement of engine coolant 4-10
4 2 2 Periodical inspections and replacement of engine oil 4-10
4 2 3 Periodical inspections and replacement of gear oil of winch reducer 4-10
4 2 4 Periodical inspections and replacement of gear oil of slewing reducer 4-12
4 2 5 Periodical inspections and replacement of gear oil of tansfer case 4-13
4 2 6 Periodical inspections and replacement of hydraulic oil 4-14
4 3 Periodical inspections and replacement of key fasteners 4-16
4 3 1 Slewing bearing 4-16
4 3 2 Periodical inspections and maintenance of reducer 4-17
4 3 3 Main boom and derricking cylinder pin 4-18
4 3 4 Periodical inspections and maintenance of transfer case 4-19
4 4 Periodical inspections and maintenance of mechanisms and systems 4-20
4 4 1 Periodical inspections and maintenance of telescoping system 4-20
4 4 2 Periodical inspections and maintenance of slewing gear 4-21
4 4 3 Periodical inspections and maintenance of hoist gear 4-22
4 4 4 Periodical inspections and maintenance of Y-shaped telescopic boom guying
system 4-22
4 4 5 Periodical inspections and maintenance of ening and its periphery system …………………………………………………………………………………………… 4-23
4 4 6 Periodical inspections and maintenance of load moment limiter 4-23
4 4 7 Periodical inspections and maintenance of counterweight handler 4-26
4 5 Periodical maintenance and replacement of wire rope 4-27
4 6 Periodical inspections and maintenance of load-bearing parts 4-33
4 6 1 Periodical inspections and maintenance of slewing table 4-33
4 6 2 Periodical inspections and maintenance of main boom 4-34
4 6 3 Periodical inspections and maintenance of jib 4-36
4 6 4 Periodical inspections and maintenance of Y-shaped telescopic boom guying
4 6 5 Periodical inspections and maintenance of hook 4-38
4 6 6 Periodical inspections and maintenance of counterweight 4-38
4 7 Maintenance points of superstructure 4-40
4 7 1 Points of inspections and maintenance 4-40
4 7 2 Lubrication points 4-41
Chapter 5 Periodical Maintenance Guidelines for Chassis
5 1 Periodical inspections and maintenance 5-1
5 1 1 Periodical inspections and repalcement of fuel filter element 5-1
5 1 2 Periodical inspections and repalcement of engine oil filter element 5-3
5 1 3 Periodical inspections and maintenance of air filter element 5-5
5 1 4 Periodical inspections and repalcement of high-pressure oil filter element 5-8 5 1 5 Periodical inspections and repalcement of return-line filter element 5-9
5 1 6 Periodical inspections and replacement of air dryer 5-11 5 1 7 Periodical inspections and replacement of hoses 5-12
5 1 8 Periodical inspections and replacement of battery 5-13
5 1 9 Periodical inspections and maintenance of air conditioning 5-14
5 2 Periodical inspections and replacement of fluid 5-17
5 2 1 Periodical inspections and replacement of engine coolant 5-17
5 2 2 Periodical inspections and replacement of engine oil 5-18
5 2 3 Periodical inspections and replacement of transmission oil 5-20
5 2 4 Periodical inspections and replacement of gear oil of transfer case 5-21
5 2 5 Periodical inspections and replacement of gear oil of drive axle 5-23
5 2 6 Periodical inspections and replacement of hydraulic oil 5-25
5 2 7 Periodical inspections and filling of grease 5-27
5 3 Periodical inspections and tightening of key fasteners 5-30
5 4 Periodical inspections and maintenance of mechanisms and systems 5-32
5 4 1 Periodical inspections and adjustment of outrigger mechanism 5-30
5 4 2 Periodical inspections and maintenance of engine and its peripheral systems
5-33
5 4 3 Periodical inspections and maintenance of transmission control mechanism
5-34
5 4 4 Periodical inspections and maintenance of transfer case 5-37
5 4 5 Periodical inspections and maintenance of clutch operating mechanism 5-40 5 4 6 Periodical inspections and maintenance of brake 5-42
5 4 7 Periodical inspections and maintenance of suspension system 5-45
5 4 8 Periodical inspections and maintenance of propeller shaft 5-50
5 4 9 Periodical inspections and adjustment of wheels 5-52
5 5 Periodical inspections of load-bearing parts 5-61
5 5 1 Periodical inspections of chassis frame 5-61
MAINTENANCE MANUAL FOR TRUCK TRANE
VI 90-220tTruckCrane
5 5 2 Periodical inspections of outriggers 5-62
5 5 3 Periodical inspections of axles 5-63
5 5 4 Periodical inspections and maintenance of wheels 5-65
5 6 Main maintenance points of chassis 5-67
5 6 1 Points of inspection and adjustment 5-67
5 6 2 Lubrication points 5-68
Chapter 6 Oil Medium Selection
Table for oil medium capacities 6-1
Chapter 7 Diagnosis and Troubleshooting for Common Failures
7 1 Superstructure 7-1
7 1 1 Display unit 7-1
7 1 2 Display 7-3
7 1 3 Electrical system 7-6
7 1 4 Hydraulic oil pump 7-7
7 1 5 Hoist gear 7-8
7 1 6 Derricking gear 7-9
7 1 7 Telescoping system 7-9
7 1 8 Slewing gear 7-10
7 1 9 Counterweight handler 7-10
7 1 10 Y-shaped telescopic boom guying system 7-11 7 2 Chassis 7-12
7 2 1 Instruments 7-12
7 2 2 Engine 7-12
7 2 3 Transmission 7-13
7 2 4 Propeller shaft 7-14
7 2 5 Transfer case 7-15
7 2 6 Drive axle 7-17
7 2 7 Steering system 7-18
7 2 8 Brake system 7-20
7 2 9 Suspension system 7-21
7 2 10 Tires 7-21
7 2 11 Hydraulic system 7-23
7 2 12 Electrical system 7-24
7 2 13 Outrigger 7-27
Chapter 8 Appendix
Periodic Maintenance Records 8-1
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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