DAF LF 45 55 Trucks Maintenance Manual – PDF DOWNLOAD
TABLE OF CONTENTS:
DAF LF 45 55 Trucks Maintenance Manual – PDF DOWNLOAD
0 Technical data 7
1 Engine, cooling system and fuel system 9
11 General 9
12 Tightening torques 10
13 Filling capacities 11
2 Steering gear 13
21 General 13
22 Tightening torques 14
3 Drive shafts, drive and chassis 15
31 General 15
32 Tightening torques 16
33 Filling capacities 20
2 Threaded connections 21
1 Threaded connections 23
11 General 23
3 Fluids, oil and lubricants 25
1 Specifications 27
11 General 27
4 Maintenance schedule 29
1 Maintenance intervals 31
11 Maintenance schedule 31
12 Explanatory notes on the maintenance schedule 32
13 Effect of diesel fuel and PTO hours on maintenance intervals 34
14 Maintenance in special operating conditions 34
15 First service inspection 34
2 Maintenance activities 35
21 Overview of maintenance activities for the first service inspection 35
22 Overview of annual maintenance activities 36
23 Overview of mileage-dependent maintenance activities 38
5 Explanatory notes on the maintenance activities 39
1 Safety instructions 41
11 Safety instructions 41
2 General 43
21 Introduction 43
22 Technical information 43
23 Warning symbol 44
24 Environment 44
25 Parts 45
26 Maintenance guidelines 46
3 Inspection and adjustment 47
31 Checking pedal rubbers 47
32 Checking the battery fluid level 47
33 Checking the battery terminals 48
34 Checking the fluid level of the cab tilting pump 48
35 Checking the cab fastening 49
36 Checking the vibration damper (vulcanised version) of the BE engine 49
37 Bleeding the fuel system 50
38 Checking the engine oil level 51
39 Checking and adjusting BE engine valve clearance 52
310 Inspection and adjustment, CE engine valve clearance 54
311 Checking the poly-V-belt 56
312 Checking the coolant freezing point 56
313 Checking for fuel leaks 57
314 Checking the components and hose connections for leaks 57
315 Checking the exhaust system 57
316 Checking the radiator and intercooler for fouling 57
317 Check the air inlet dust trapping valve 58
318 Checking the steering ball joint sleeve for damage 58
319 Checking the steering ball joints 59
320 Checking the steering oil level 60
321 Checking the steering gear lines and connections 61
322 Checking the brake components and brake system for leaks 62
323 Checking the brake cylinder fastening 62
324 Checking the brake pad thickness and brake disc 63
325 Inspection and adjustment, load sensing valve, air suspension 65
326 Inspection and adjustment, load sensing valve, leaf suspension 67
327 Checking the differential for leaks 69
328 Checking the operation of the differential lock 69
329 Check the drive shaft play 70
330 Inspecting the fifth wheel 70
331 Checking the trailer coupling 71
332 Check the superstructure attachment 72
333 Check the clutch fluid level 73
334 Check the clutch wear indicator 74
335 Checking the gearbox for leaks 74
336 Checking automatic gearbox oil level 75
337 Inspection of oil lubricated wheel hubs for leaks 77
338 Checking greased wheel hubs for leaks 78
339 Checking the shock absorbers for attachment and leaks 79
340 Checking the condition and attachments of spring leaves, spring clamps and U-bolts 79
341 Checking the hinge points and axle suspension fastening (air suspension) 80
342 Checking the air suspension bellows 81
343 Adjusting the crown wheel guide bolt 82
344 Inspecting the rear axle wheel bearing play 83
345 Checking the clamp of the drive shaft universal joint 84
4 Removal and installation 85
41 Removal and installation, interior filter element 85
42 Removal and installation, air filter element 86
43 Removal and installation, lubricating oil filter 87
44 Removal and installation, fuel fine filter 88
45 Removal and installation, fuel prefilter/water separator 89
46 Removal and installation, valve cover 90
47 Removal and installation, air dryer filter element 91
48 Removal and installation, filter element in the reservoir of the RAS-EC steering gear 93
49 Removal and installation, high-pressure filter of the RAS-EC steering gear 94
410 Removal and installation, F36/F48 front axle wheel hub 95
411 Removal and installation, F36/F48 front axle hub seal 99
412 Removal and installation, automatic gearbox oil filters100
5 Draining and filling103
51 Topping up battery fluid103
52 Draining and replenishing the engine oil104
53 Draining, filling and bleeding the cooling system105
54 Draining and filling, RAS-EC steering circuit107
55 Bleeding the RAS-EC steering circuit109
56 Draining and filling, differential110
57 Draining and filling, wheel hub111
58 Draining and filling, gearbox112
6 Cleaning117
61 Cleaning the battery terminals117
62 Cleaning the exterior of radiator and air cooler118
63 Cleaning the vehicle120
64 Cleaning gearbox vent(s)121
65 Cleaning rear axle vent122
7 Lubrication123
71 Lubricating according to Y-service lubrication schedule123
72 Lubricate according to X-service lubrication schedule125
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
Riggs Francis –
Good Document – wish it was one document instead of many documents though.