DAF CF85 Truck Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
DAF CF85 Truck Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 146
Downloadable : YES
Format : PDF
Size : 1.94 MB
DESCRIPTION:
DAF CF85 Truck Maintenance Manual – PDF DOWNLOAD
SAMPLE PAGES FROM THE MANUAL:
Steering gear:
The tightening torques stated in this paragraph are differentfrom the standard tightening torques stated in the overview of the standard tightening torques. The other threaded connections not specified must therefore be tightened to the torque stated in the overview of standard tightening torques. When attachment bolts and nuts are replaced, it is important that – unless stated othenivise – these bolts and nuts are of exactly the same length and property class as those removed.
FRONT AXLE:
The tightening torques stated in this paragraph are different from the standard tightening torques stated in the overview ofthe standard tightening torques. The otherthreaded connections not specified must therefore be tightened to the torque stated in the overview of standard tightening torques. When attachment bolts and nuts are replaced, it is important that – unless stated otherwise – these bolts and nuts are of exactly the same length and property class as those removed.
TABLE OF CONTENTS:
DAF CF85 Truck Maintenance Manual – PDF DOWNLOAD
0 Technical data 7
1 XE engine 9
11 General 9
12 Tightening torques 10
13 Filling capacities 10
2 Gearbox 11
21 Tightening torques 11
22 Filling capacities 13
3 Rear axle 15
31 Tightening torques 15
32 Filling capacities 16
4 Brakes 17
41 General 17
5 Steering gear 19
51 General 19
52 Tightening torques 20
6 Front axle 21
61 Tightening torques 21
7 Leading rear axle 09N044 (FTP-type vehicles) 23
71 General 23
72 Tightening torques 24
2 Threaded connections 25
1 Threaded connections 27
11 General 27
3 Fluids, oil and lubricants 29
1 Specifications 31
11 General 31
4 Maintenance schedule 33
1 Maintenance intervals 35
11 Maintenance schedule 35
12 Explanatory notes on the maintenance schedule 36
13 Effect of diesel fuel and PTO hours on maintenance intervals 38
14 Maintenance in special operating conditions 38
15 First service inspection 38
2 Maintenance activities 39
21 Overview of maintenance activities for the first service inspection 39
22 Overview of annual maintenance activities 40
23 Overview of mileage-dependent maintenance activities 41
24 Overview of intermediate inspection activities 42
5 Explanatory notes on the maintenance activities 43
1 Safety instructions 47
11 Safety instructions 47
2 General 49
21 Introduction 49
22 Technical information 50
23 Warning symbol 50
24 Environment 51
25 Parts 51
26 Maintenance guidelines 52
3 Inspection and adjustment 53
31 Checking pedal rubbers 53
32 Checking the battery fluid level 54
33 Checking the battery terminals 54
34 Checking the fluid level of the cab tilting pump 55
35 Checking the cab fastening 55
36 Inspection, engine oil level 56
37 Inspection and adjustment, valve clearance 57
38 Inspection and adjustment, DEB play 59
39 Checking the poly-V-belt 59
310 Inspection and adjustment, V-belt tension 60
311 Checking the coolant freezing point 62
312 Checking for fuel leaks 63
313 Checking the components and hose connections for leaks 63
314 Checking the exhaust system 63
315 Checking the radiator and intercooler for fouling 63
316 Checking the air inlet dust trapping valve 64
317 Checking the universal joint attachment on steering box input shaft 64
318 Checking the steering ball joint sleeve for damage 65
319 Checking the steering ball joints 66
320 Checking the steering oil level 67
321 Checking the steering gear lines and connections 67
322 Inspecting the compressor line 68
323 Checking the brake components and brake system for leaks 70
324 Inspecting the automatic brake adjuster 71
325 Checking the brake cylinder fastening 72
326 Inspection, brake lining thickness 73
327 Checking the brake shoe thickness and brake disc 74
328 Checking and adjusting load-sensing air-suspension control valve 76
329 Checking and adjusting load-sensing leaf-spring control valve 79
330 Inspection, fluid level of hydraulic trailing-axle device 82
331 Inspection, pivot points of the hydraulic trailing-axle device 82
332 Checking the differential for leaks 82
333 Checking the operation of the differential lock 83
334 Checking the drive shaft play 84
335 Inspecting the fifth wheel 85
336 Checking the trailer coupling 86
337 Check the superstructure attachment 87
338 Checking the clutch fluid level 88
339 Inspection and adjustment, clutch wear indicator 89
340 Checking the gearbox for leaks 90
341 Checking the central axle of the tandem axle unit for leaks 90
342 Inspection of oil lubricated wheel hubs for leaks 90
343 Checking the greased wheel hubs for leaks 90
344 Retightening the hub nut of leading rear axle 09N044 (FTPtype vehicles) 91
345 Inspection and adjustment, wheel bearing play, 09N044 leading rear axle 92
346 Checking the shock absorbers for attachment and leaks 94
347 Checking the condition and attachment of spring leaves, spring clamps and U-bolts 94
348 Checking the hinge points and axle suspension fastening (air suspension) 94
349 Checking the air suspension bellows 95
350 Checking the operation of the automatic lubrication system 95
4 Removal and installation 97
41 Removal and installation, interior filter element 97
42 Removal and installation, air filter element 98
43 Removal and installation, coolant filter100
44 Removal and installation, engine oil filter101
45 Removal and installation, centrifugal filter rotor102
46 Removal and installation, fuel filter element103
47 Removal and installation, fuel prefilter/water separator filter element105
48 Removal and installation, valve cover107
49 Removal and installation, steering gear filter element108
410 Removal and installation, oil filter in fluid flow control valve block of EMAS system110
411 Removal and installation, air dryer filter element111
412 Removal and installation, gearbox filter element113
413 Removal and installation, wheel hub115
5 Draining and filling117
51 Topping up battery fluid117
52 Draining and filling the engine oil118
53 Draining and filling, cooling system119
54 Bleeding the fuel system121
55 Draining and filling, differential123
56 Draining and filling the wheel hub126
57 Draining and filling, gearbox128
58 Filling grease supply of the automatic lubrication system132
6 Cleaning133
61 Cleaning the battery poles133
62 Cleaning radiator and intercooler134
63 Cleaning the vehicle136
64 Cleaning gearbox vent(s)138
65 Cleaning rear axle vent138
7 Lubrication139
71 Lubricate according to X-service lubrication schedule139
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
Kaleb Ramon –
Quick and great