Clark Forklift CY160BD English O-215 Operator’s Manual
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Clark Forklift CY160BD English O-215 Operator’s Manual
- SAFETY INSTRUCTIONS FOR MAINTAINING INDUSTRIAL TRUCKS Powered industrial trucks may become hazardous if adequate maintenance is neglected. Therefore, adequate maintenance facilities, personnel and procedures should be provided.
- Maintenance and inspection of all powered industrial trucks should be performed in conformance with the recommendations in this Manual and the following practices: r:rr;rn nmmm 1. Only qualified and authorized personnel should be permitted to maintain, repair, adjust, and inspect industrial trucks, and a scheduled preventive maintenance, lubrication, and inspection system should be followed.
- 2. When truck is to be parked for maintenance: Turn off engine, lower lifting mechanism, place directional controls in neutral, (clutch type trucks may be left in gear) apply parking brake and chock wheels. 3. Before working on truck raise wheels free of floor or disconnect power source. Use chocks or other positive truck positioning devices and block carriage, innermast(s), or chassis before working under them.
- Before working on engine fuel system of: (a) Gasoline powered trucks with gravity feed fuel systems, be sure fuel shutoff is closed; (b) LP gas powered trucks, close LP-gas cylinder valve and run engine until fuel in system is depleted and engine dies. 4. When starting engine place shift levers in neutral and depress clutch (or brake pedal on automatic transmissions).
- 5. Avoid fire hazards and have fire protection equipment present. Do not use an open flame to check level, or for leakage, of fuel, electrolyte or coolant. Do not use open pans of fuel or flammable cleaning fluids for cleaning parts. 6. Properly ventilate work area, vent exhaust fumes and keep shop clean and floor dry. 7. Use hoisting equipment for heavy lifts.
- 8. Handle LP Gas cylinders with care. Do not drop, dent, or damage in any way. 9. Brakes, steering mechanisms, control mechanisms, warning devices, lights governors, lift overload devices, safety guards and safety devices should be inspected regularly and maintained in a safe operating condition.
- 10. All parts of lift and tilt mechanisms and frame members should be carefully and regularly inspected and maintained in a safe operating condition. 11. Special trucks or devices designed and approved for hazardous area operation should receive special attention to ensure that maintenance preserves the original approved safe operating features.
Table Of Contents:
Clark Forklift CY160BD English O-215 Operator’s Manual
Description
Instructions On Use of Manua 1 ••…………………………•……….•
Illustration of Machine ………………………………………•…•
Specifications ………………..•………………………………..
Specifications •………………………………………………..•.
Specifications …………………………………………………. .
New Machine 50 Hour Inspection …………………………………… .
0 P E R A T I O N S
Purpose & Location of Controls …………………………………… .
To Start Engine …………………•………………….•…………
To Ope rate Machine ……………………………………………… .
To Stop Machine …………………………………………•….•.•••
To Move a Load •………………..•……………………………….
Safety and Operation Suggestions …………………………………. .
L U B R I C A T I O N S & P R E V E N T I V E M A I N T E N A N C E
1 ndex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . • H 001
8 Hour …………..•……..••………………………………•..•.• 8H 002
100 Hour . . . . . . . . . . . . . . . . . . . . . . . . . • . . • . • • • . . . . . . . . . . . . . . . . . . . . . . . . . • . • . 1 OOH 002
100 Hour Lubrication Chart . . . . . .. . . . . • . . . . . . . . .. . . . . . . .. . . . . . . • . .• .• •. lOOH 013
500 Hour . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . 500H 002
1 000 Hour • . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . 1 OOOH 002
T R O U B L E S H O OTING G U I D E
Engine • • • • ………………………………….. See Diesel Operators Manual
Torque Converter …….•…………………•…….•………••..•••…• TS 273
Coo I i ng . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . TS 32 I
Starter .•……..•…..•…………….•………………………….. TS 361
Battery and Horn . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 401
Transmission ……………………………………. Refer to 06S600 A thru J
D r i ve Ax 1 e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . TS 48 3
Steering Axle ………•……………………………..•………•…. TS 521
Brakes ••……………………………………………………….. TS 541
Steering ……..•…..•………………………………………….• TS 561
Hydraulic System ………………………………………………… TS 652
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]